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TRAUB single spindle bar automatics are suited for machining short parts with diameter up to 36 mm, no matter which level of complexity they have. Optimal accessibility, easy programming and powerful drives are only some of the features, which characterize the TNK series. The simulations use of maximum four tools provides a high productivity.
TNL26K
The fixed headstock version of the proven CNC sliding headstock technology TNL26,with a plus in benefits for economic machining of shorter parts:
- No guide bushing required, reduces setup time and tooling cost
- No precision material required
- Significantly shorter bar remnants
- Chuck work possible for machining of pre-machined or pre-formed parts
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 12 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 17 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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The HT lathes are the right answer in case of machining on limited dimensions. All the main parts of the machine are in cast iron, which assures the rigidity as well as the long life of the machine. The bed is of single type with three ways, the rear way is of prismatic type while the central and front ways are of flat type. The central way is of double type in order to allow a free movement of the carriage aside of the tailstock and of the steady rests.
The HT lathe can support up to 18 tons between centres and they can machine work piece with up to 1.600 mm diameter and any length longer than 3 metres.
The HT lathes are equipped with different Turning units, according to the specific needs, such as a square 4 positions turret, a 12 position disc turret with live tools. They are also designed to have a vertical Y axis.
The HT lathes can be equipped with Working units to perform multiple drilling operations, grinding, drilling/milling and boring operations. The lathes can be equipped with Steady rests, available in different models and clamping ranges.
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The high-end model of the long-selling BNC Series carries Miyano's tradition of automatic barwork. Designed for processing small workpieces, it features live tooling and easy setup change between bar and chuck work. Many hours of unmanned operation is supported by the latest NC functions and a variety of options.
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Buffoli Trans-N-Center is a new innovative concept in transfer machines. It is a "design concept" that integrates high production modules and flexible modules achieving the goal of machining a wide range of parts with transfer machine cycle times. Its advantages include: short cycle times, exceptional versatility, ease of programming and high precision machining in one clamping.
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Turning
Turning tools can be swiveled 180° for left-and right hand side operations or inclined in the B-axis. 50% machining time reduction by 4-axes turning. High metal removal due to high torque.
ID-turning
For long ID-turning operations the MILLTURN offers a heavy-duty dovetail accommodation for excellent support of long boring bars. U-drills, rotating deep hole drilling tools with internal coolant supply. Vibration damped boring bars can be used up to a dia. – length ratio of 1 : 14.
Also NC-controlled contouring boring bars (trepanning) can be used, e.g. for jet engine shafts with small ID´s.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
All the Leonard Lathes are designed with 4 ways, therefore the carriage can pass freely either at side of the tailstock and steady rests. Depending on the model they can have a single bed (L- 60/1500, L-60/1800, L-70 e L-80) or double bed (L-60/2500, L-70/3000, L-80/4000 e L-100).
The headstock unit is designed with three speed range and it can be equipped with high precision indexing "C" axis. The spindle can be supported by conventional roller bearings or alternatively by Hydrostatic bearings in case of high precision machining needs.
On the Hydrostatic carriages different turning units can be supplied according to the requests: Blades, Square turret, Disc turret 12 positions eventually with live tools. Also the vertical "Y" Axis can be supplied on demand.
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OMG 210/250
Traditional lathe with istantaneous variation of spindle speed, stop of the longitudinal chariot with micro switch.
THE TP SERIES
The lathes we are now showing have been conceived to resolve economic and technical important problems. So, on design, we have taken into account not only stiffness, productive power, handiness, higher accuracy, but also centralised controls and instantaneous spindle speeds variation. Instantaneous spindle speeds variation means to earn about two hours a day and less fatigue for workers. All gears (headstock, Northon box, saddle, and apron) are in Cr.Ni.Mo. steel, forged, thermical treated and ground.
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For the 4 axes turns and turn centers the same as already stated for for the previous models applies, except that this is the one with the largest production capability produced bi IMT Intermato {turning diameter up to 1200 mm. and a maximum diameter up to 1208 mm. allowed).
The S32 and the S50 turns series successfully demonstrate the conception of modular design and construction that up to now lead to IMT Intermato's success.
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Our concept for turning from 2 to 8 axes.
STRUCTURE - STRUCTURE
This robust structure, of high stability, rests on a cast solid base.
The advantages of the reconstituted Granite are multiple:
Rigidity:
Rate of depreciation 8 times higher than the cast iron.
Reduction by 3 of the amplitude of the vibrations in machining.
Thermal stability: Conductibility 15 times lower than the cast iron.
Results on machining: Improvement of the surface quality.
High degree of accuracy of machining.
Behavior of the coasts.
Increase of 30% of the lifespan of the tools
PINS - SPINDLES
DELTAMAB 400:
Stitch of 8 " with passage Ø 73 mm (4500 rpm - 15/23 kw) equipped according to version tools or production, of a manual chuck Ø 250 mm or of an automatic chuck Ø 230 Misters.
Option: Stitch of 8 " with passage Ø 105 mm (3200 rpm - 22/36 kw).
DELTAMAB 600:
Stitch of 8 " with passage Ø 105 mm (3200 rpm - 22/36 kw) equipped according to version tools or production, of a manual chuck Ø 315 mm or of an automatic chuck Ø 280.
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Preloaded linear guides in all axes ensure the highest precision in the HYPERTURN 690. Built-in linear dimensions are available as an option. Both spindles are equipped with a direct measuring system. The position of the turrets also
permits the use of extended tools on both spindles. Optimum force transfer is achieved by the very wide distances between the bearing points of the carriages and both headstocks. Both the oil and cooling water cycles of the headstocks are electronically monitored and kept at a constant temperature.
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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RS-Series turning centers are unmatched in the industry for high precision. Vibration control, thermal stability and accuracy result in superior part roundness, surface finish and unparalleled SPC (statistical process control) capability.
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Mini-turn with numerical control charly4T
Simplicity for the turning of prototypes and small series, technology for the performance.
Extremely of its know-how out of machines with numerical control and eager to meet a need many time expressed by its customers, Charlyrobot innovates and proposes charly4T, its Minis Turn CN, without equivalent on the market.
Lespointsforts
ISO programming, standard of industry.
Allows the principal operations of turning (raising, slide-lathing, throat, boring, drilling, threading, follow-up of complex profiles).
Continuous variation the speed of pin allowing machining at cutting speed constant.
Allows machining at speed in advance constant.
Automatic turret 4 tool holders (in option).
Catches of origins automated with feeler of tools 4 directions.
Inversion of the direction of rotation of pin per program.
Design and ergonomics.
Compactness.
Graphic and automatic programming by software of CFAO.
And setting ease of use in œ uvre ideal for prototyping and the small series.
Turning of tender materials and tender metals (brass, aluminum,...).
The quality and recognized industrial performances of the machines charlyrobot.
Conform to the European directive Machines 98/37/CE and adapted to the future Directive Machines 2006/42/CE (obligatory as from the 12/29/2009).
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Main and sub spindles synchronization:
C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contouring.
Y-axis:
With +/-50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combing live tool turret.
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE".
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The TRAUB Turn-Mill Center are intended for the economical complete machining of complex parts on a single machine. Turning and milling operations, as well as the implementation of other machining processes such as polygon turning, profile and flat milling, the production of special threads or the integration of laser machining, demonstrate the possibilities of this product line. The decisive factor is not the multitude of variants, but the profit you make. You pay only for what you need.
TNX80/65
- Simultaneous and independent machining with up to 4 tool carriers
- Powerful drives on identical main and counter spindle
- Powerful tool drives on all turrets for perfect complete machining
- All tool carriers can be equipped with an Y-axis
- Precise tool holder positioning requires no alignment and no adjustment
- Vertical tool carrier with B-axis
- Large-sized and freely accessible working area
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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Milling-turning centers with one milling spindle and one or two turning spindles for fully automated complete machining from blank bar or from chuck.
Maximum workpiece quality by complete machining on one machining center.
Highest flexibility - Milling, drilling, thread cutting, external/internal turning, facing and contour turning - all machining technologies are possible.
Minimum setup cost and setup time thanks to innovative chucking concept - reduction of throughput time by 70 % - idle time becomes a foreign word.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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= NT6600 DCG =
X: 1,040 mm, Y: ±330/ +330 -280 , Z: 6,150mm
The NT6600 DCG integrated mill turn center for large workpieces in all industries, including aircraft parts, construction machinery, and automobile parts, was developed to incorporate machining capabilities that surpass those of machining centers and lathes into a single, ultimate machine. An optimum combination of Mori Seiki's unique DCG (Driven at the Center of Gravity), DDM (Direct Drive Motor), and ORC (Octagonal RAM Construction) technologies in a new, high-rigidity mechanical structure achieves high-speed, high-precision machining. Inheriting the superb performance of the NT Series and representing a further step forward with support for long and large-diameter workpieces, the NT6600 DCG is the ultimate integrated mill turn center.
The NT6600 DCG boasts a maximum machining length of 6,076 mm, a maximum machining diameter of 1,070 mm, and a Y-axis travel distance of 660 mm, all number one in the world. This integrated mill turn center is also the fastest with a Z-axis travel speed of 32 m/min and a tool change time of 10 seconds or less. In addition, a long boring bar suitable for Tool-tip ATC and up to three rests (two when the distance between center is 3000 or 4000) are available as options to help achieve high-speed, high precision machining of large workpieces.
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines.
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The NT1000 has a maximum turning diameter of ö 370 mm and maximum turning length of 400 mm, and employs Mori Seiki's original technologies of DDM(Direct Drive Motor) and ORC (Octagonal Ram Construction).
As measures against thermal displacement, the headstock of Spindle 1 has a mechanism in which the center of the spindle always stays the same height, and both Spindle 1 and the tool spindle use a high-accuracy cooling system.
By taking advantage of these features, the NT1000 offers high-precision machining of small precision parts.
* A workpiece discharge unit with a workpiece transfer function is equipped as standard
* The machine has approximately 40% smaller floor space than conventional machines
* A workpiece discharge unit handles integrated machining from bar or slug stocks to finished products
* The heat-symmetrical structure of Octagonal Rum Construction offers stable accuracy
* High-flexibility B-axis provides high-speed, high-precision machining with a smooth, backlash-free motion
* The center of the spindle always stays the same height
* ESPRIT CAM software as standard specifi cations
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M150
Technical Data
- Centre distance 2000/3000/5000/6500 mm
- Swing over top slide 1500 mm
- Swing over bottom slide 1590/1570/1510/1470 mm
- Standard chuck ø 800 mm
- Max. power main spindle at 100% duty cycle 60/90 kW
- Max. torque main spindle at 100% duty cycle 4470/10248
- Max. speed main spindle 1600/1000 min-1
- Max. power milling spindle at 100% duty cycle 55 kW
- Max. torque milling spindle at 100% duty cycle 730 Nm
- Max. speed milling spindle 3200 min-1
- Max. pressure of coolant through spindle 80 bar
- Swivelling range B-axis -110/+90
- Travel Y-axis 650 (-300/+350)
- Travel X-axis 1120 mm
- Quill ø 240 mm
- Steady rest clamping ø max. on request
- Tool magazine 36/72/108 number
- Control: SIEMENS type SINUMERIK 840 D
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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