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A set of special rollers compresses the metal surface to obtain a mirror-like finish.
Superoll can burnish any complicated shapes such as internal surface, outer surface, circular plain end face,rounded seat surface, and so on. |
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry. |
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WhizCut offers a complete range of toolholders and indexable carbide inserts specially developed for swiss automatic lathes.
The WhizFix toolholder system for external turning uses a bent pin and a nut to index the insert. Indexing an insert is easy, accurate and quick. You can index or change the insert while the toolholder is in the machine even if there only is access from the back side of the toolholder |
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WhizCut provides an efficient solution to the problem of limited space when indexing inserts in a modern cnc Swiss Type Automatic lathe. Almost all types of external applications can be performed using two toolholders, one for axial turning and one mainly for radial turning (parting off etc.). The WhizCut system enables each toolholder to clamp up to 40 different kinds of inserts for various applications.
The WhizFix toolholder system uses a pin and a nut to make it possible to index or change the insert from the opposite side of the toolholder. The inserts can be indexed within 15 seconds even without access to the insert, making it the most effective system on the market today for cnc automatic lathes. |
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool. |
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A new concept from Sandvik Coromant is set to provide significant performance benefits in profile machining; the CoroTurn TR® offers a more stable clamping and improved security via a robust T-rail interface between insert and holder.
Profiling operations place extreme pressures on the tool, and conventional clamping designs often leave the insert open movement during machining which reduces component tolerance and quality.
To combat this, the T-rail design uses horizontal and vertical rails to provide a stronger support for the insert in the tool holder to reduce insert movement, leading to the production of higher quality, closer tolerance components. Further stability can also be achieved via a long insert screw which reaches deep into the holder to clamp the insert firmly in place.
The two cutting edge design utilises optimized geometries and facilitates the requirements of good chip evacuation, needed to offer more continuous, uninterrupted machining.
The CoroTurn TR® is designed for turning operations using -V (35۫) and -D (55۫) style inserts and is well suited to medium to finishing applications and the operational demands of modern multi-task machining. |
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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type lathes with small cross section shanks from 0.375” (10mm) square to 0.750” (20mm) square. Grades and geometries are available to handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
- Nose radii starting at 0 for excellent surface finishes and sharp internal corners
- New –62 geometry and new PVD technology
- Equal shank and tool tip dimensions on all toolholders for programming ease
- Boring bars with standard coolant holes to aid in chip evacuation
- Part-off inserts from 1.6mm/0.063” to 3.0mm/.118” widths
- Integral shank cutoff and grooving holders for maximum rigidity
- Back turning holders and inserts for turning behind a shoulder eliminates additional operations
- Tungsten Carbide reinforced boring bars to eliminate chattering |
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SPK-Cutting Tools is opening up big potentials to increase productivity and efficiency in chip removal machining with innovative cutting materials and tooling, extensive application know-how and intelligent engineering. High Performance Cutting and Hard Part Machining - SPK-Cutting Tools offers excellent solutions for turning, milling and boring of cast iron and of hardened steel.
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Catalogue Turning and threading
• External machining
• Internal machining
• Indexable inserts
• Thread turning
Perfection: ARNO tools in use! |
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials. |
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Geometry -NM1 | Info
• Specially developed for the cutting of steel and stainless steel.
• Micro-polished surfaces to increase resistance and prevent breakage on the cutting edge.
• Optimized chip breaker design for perfect chip breakage and reduction in the friction temperature.
• Better surfaces - even at high feed speeds.
• High degree of efficiency due to an improved tool life. |
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The Seco range of coated and uncoated turning inserts, supplemented with the Snap Tap range of inserts for threading, parting-off comprises nearly 4000 standard insert products and more than 1000 toolholders. The products represent one of the most comprehensive ranges available on the market.
Secolor is a selection system first introduced by Seco in the late 1980's, and has since then had many followers. The Secolor system continues to be the model for product selection and optimization. It allows you to easily choose and optimize grade and chipbreaker combinations for your unique application. With the introduction of three new universal grades and three versatile chipbreakers, Secolor has become even easier.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry. |
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Partial Profile
Partial profile threading inserts are available in two types with thread angles of 60° and 55°.
- 60° TYPE (ISO and Unified)
- 55° TYPE (British Standard Whitworth)
The partial profile inserts cut without machining the crest of the thread. The same insert can be used for a range of different thread pitches. |
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Ever increasing demands on CNC lathes require these machines to perform secondary operations such as cross drilling, milling to avoid rechucking of the workpiece. Live tooling when fitted to an adequately designed turret can fulfil this requirement.
Alberti is once again a pioneer, offering a wide range of live tools that incorporate the same hallmarks of quality, performance and reliability as the world renowned angle heads , with after sales service.
Alberti works with some of the most important lathe manufacturers and distributors world wide and offers standard designs of live tools for many CNC lathes.
Shafts supported by double ball bearings at the front and one at the rear;
Spheroidal GS 600 cast-iron body;
Case hardened steel housing with ground bearing bores;
Compact overall dimensions and weight;
Higher performance than similar products on the market;
Heat treated, precision ground components to improve performance;
Ability to tap with the use of axially-compensating collets. |
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 12 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 17 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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