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The newly developed side and face milling cutters with their sturdy, tangential and four-edged indexable inserts ensure a high machining volume (from 4 mm cutting width and above) for parting, slitting, slotting and trimming.
The new porcupine cutter family for shoulder milling and trimming is suitable for cost-effective machining of P, K, S and N materials.
Walter porcupine cutter F4038 / F4138 / F4238
High process reliability due to the firmly embedded front plates and large cutting areas
Extremely soft cutting action due to high positive cutting edge geometry
Milling without steps
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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SLOTTING TOOLS
Dathan also produces a range of slotting tools for use on gear shaping machines. These are usually used to produce forms that cannot be generated in the normal way. Combination tools can also be produced as the gold cutter below. This is a custom made generating and slotting tool designed to cut a splines in a part with large clearance areas and teeth with radial sides.
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Features :
- Outstanding chip control through stagger tooth form and coolant thru holder.
- Vibration resistant carbide holder.
- Simple insert indexing through front mounted insert screw.
- T-Slot width per DIN 650 (a=10, 12, 14mm)
- Specials available upon request
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications.
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Special fixtures for clamping of light alloy wheels performed with adjusting system for clamping of 6 different diameters 13"- 18"/15"-20"/18"-22,5
essential feature: wide clamping range from 15" up to 20"
Application fields
Aerospace, Aircraft, Commercial vehicles, Energy, Heavy duty machines, Naval, Oil, Wind generators
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HMC Chucks feature the "Perma Fix" Roll Lock System, with its long fine slots of the internal bore, is an integral part of the entire body. This design assures ultra accuracy and rigidity. When tightening the nut, the needle roller bearings rise on the exterior taper of the chuck body and clamp evenly around the entire 360° tool perimeter. As a result, the greater the clamping pressure, the higher the concentricity.
Superior steel alloy allows tough hardening treatment for greater durability. The New Hi-Power Milling Chuck can be operated thousands of times before even the slightest wear will become apparent. The patented pin mechanism assures positive non-slip locking for large diameter 2" shank cutters under the heaviest cutting conditions.
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- Provides 4-5 times the gripping force of a collet chuck
- Each taper is precision ground to a tolerance of AT3 or better!
- T.I.R. of only 0.0002" rivals shrink-fit
- Factory balanced to 10,000 RPM for high speed operation
- Constructed of special steel for maximum rigidity & finish
- All products are backed by our 100% satisfaction guarantee
Advantages:
- Provides excellent tool life and saves money by reducing tooling expenses
- Extreme holding power and rigidity for precise milling operations
- Excellent repeatability and low T.I.R. of 0.0002"
- Insert sleeves are available to fit different size tool shanks
- Fast and easy tool changes using conical screw mechanism
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Chucking
Universal and milling chucks
- Expansion chucks
- End mill holders
- Face end mill arbors
- Combi-shell end mill arbors-NC
- Auto-lock chucks
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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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WhizIn, another revolutionizing patented product developed by WhizCut, is designed to improve productivity of internal applications. It has been specially developed for small diameters in internal turning applications, and is unlike anything else on the market.
The WhizIn tool holder has the carbide bar mounted at an angle to achieve the maximum stability for a set diameter. By grinding away less from the base of the insert, the insert becomes more stable. Other benefits are less grinding time and grinding stress and that the coolant may go through the tool holder and spray directly on to the cutting zone.
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Steel Shank ~ Coolant Through
Carbide Shank ~ Coolant Through
Heavy Metal Shank ~ Coolant Through
Steel Shank ~ Carbide Reinforced Modular ~ No Coolant
Steel Shank ~ Square Shank Modular ~ No Coolant
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ProNC2 is the last generation of part programming and management created by VERNET BEHRINGER Company. It is developed for 32 bits environment like Microsoft„µ Windows„µ 9x, 2000 and Xp and uses SQL databases.
ProNc32 is used for manual programming through a column per face mode and a graphic mode. The Import/Export function with the most current format file (D.S.T.V, APROMAV.DAT, *.PNF, *.CAM,¡K) makes easier the data exchanges between computers which have a software enabled to read the same format file.
The configuration of the databases in Client/Server allows a full sharing of the data and a better production following.
Data contained in ProNC2 software is transmitted towards the PLC driving the machine trough the machine driver which has either a RS232 type PC Serial link, either a software link, makes it possible to visualize at all times the state of the machine using a default table, making maintenance more efficient.
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PFAD Plus - the configuration program for three-phase drives with SIMOVERT MASTERDRIVES
The PFAD Plus configuration program permits swift selection of a complete drive package - consisting of three-phase motor, frequency converter, and other components such as line reactor, line filter, brake unit, etc. A menu-driven configuration with explanation of the inputs through an extensive help system makes handling easy and provides optimum results. Displaying various curves such as the motor limit curve together with the necessary motor torque values simplifies optimization and shows the reserves. Once a drive has been configured, the system perturbations can also be calculated. The beginner can call various typical configurations including the associated task definitions. Of course, PFAD Plus provides a comprehensive documentation that contains all input values, calculation results, curves, and a parts and ordering list. PFAD Plus is now available as Version V2.80 with an enhanced functionality.
NCSD configurator
You inform the configurator in an easy and convenient way of the requirements you are placing on SINUMERIK / SIMODRIVE systems and the conditions under which these are operated.
The configurator transforms these data and supplies you the complete control and drive configuration which has been customized to your applications.
In addition, we will inform you about the accessories to be used in order to ensure a safe connection between all components.
You can also output all configuration results on a printer.
By means of the configurator, it is also possible to configure either the SINUMERIK or the SIMODRIVE system alone.
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Electroerosion is a process of machining primarily used for the manufacture of moulds or matrices to the various forms and which consists in removing matter by the action of an energy dissipated between an electrode, having the opposite form, and the metal part machined. Two principal phases will be distinguished: "the outline" (or phase of driving) which results in a fast and important removal of the matter and the "completion" where, work, slower and more precis, conduit with obtaining suitable surface qualities.
The Process, opposite exposed, explains how are held the various phases of the operational cycle and emphasizes the importance of the stability and the Canal control of Ionization which conditions the quality of work obtained.
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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This high-pressure coolant system, which helps break up and wash away the swarf, is an essential piece of peripheral equipment to support your operation. The C-type unit is equipped with a centrifugal separator that removes minute ferrous particles, including BsBM. The M-type is equipped with a magnetic separator that removes ferrous particles. The P-type unit is equipped with a paper-filter system that removes minute cast-iron particles. All of these significantly extend tool longevity.
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