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The newly developed side and face milling cutters with their sturdy, tangential and four-edged indexable inserts ensure a high machining volume (from 4 mm cutting width and above) for parting, slitting, slotting and trimming.
The new porcupine cutter family for shoulder milling and trimming is suitable for cost-effective machining of P, K, S and N materials.
Walter porcupine cutter F4038 / F4138 / F4238
High process reliability due to the firmly embedded front plates and large cutting areas
Extremely soft cutting action due to high positive cutting edge geometry
Milling without steps
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SLOTTING TOOLS
Dathan also produces a range of slotting tools for use on gear shaping machines. These are usually used to produce forms that cannot be generated in the normal way. Combination tools can also be produced as the gold cutter below. This is a custom made generating and slotting tool designed to cut a splines in a part with large clearance areas and teeth with radial sides.
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Features :
- Outstanding chip control through stagger tooth form and coolant thru holder.
- Vibration resistant carbide holder.
- Simple insert indexing through front mounted insert screw.
- T-Slot width per DIN 650 (a=10, 12, 14mm)
- Specials available upon request
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications.
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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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AP200L
Speed and precision in water and oil up to a wire diameter of 0.03 mm
The AP200L, the compact size high-precision model is also equipped with linear motors, featuring 3 types of specification; oil dielectric, water dielectric and water/ oil dielectric.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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TYPICAL CONFIGURATION
* SX-100-HPM machine including SX-MPS, Micro Pulse Shape Generator
* NEW SX-CU, CNC Control UNIT
* SX-PL, Multi-axis-erosion software X-Y-Z
* SX-ICON, Software Icon Editor
* SX-DA, Dielectric unit with conductivity and/or temperature control for mass production (for deionised water or dielectric oil)
* SX-RHP, High Precision Rotation axis with 3R Macro chuck
* SX-PG, Precision Guide holder
* SX-HP, High pressure flushing unit 70 bars
NEW SX-CU CNC CONTROL UNIT
* Unlimited program capacity; number, length and calls
* NEW SX-CU, CNC Control UNIT
* Free and unlimited technology settings
* SX-MMI, "On board" friendly user editing and programming capability
* NEW SX-EAC, "Enhanced Automatic Configuration" System
* High quality 8.4" TFT color display, 3.5" floppy disc driver, 1.44 MB
* Virtually up to 16 axis CNC control
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High quality bare brass wire available in 400, 500, 900 and 1000 Newtons
Composition Brass 63 % Zinc 37%
Very-hard wire breaking stress 1000 N/mm²
Hard wire breaking stress 900 N/mm²
Half-hard wire breaking stress 500 N/mm²
Annealing wire breaking stress 450 N/mm²
Electric conductivity 22% IACS
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Very high eroding speed. Ideal for mass production with little fininshing.
Core Cuivre
Coating Brass in thick layer and zinc oxide
Breaking stress 500 N/mm²
Conductivity 65 % IACS
Taken out patent
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Zinc-covered brass wire for accurate machining and good surface conditions. Original wire on AGIE machines.
Core Brass Cu 63% Zn 37%
Coating Zinc
SWA Breaking stress 900 N/mm²
SWS Breaking stress 450 N/mm²
Conductivity 12% IACS
Taken out patent
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Coated brass wire for great height cutting. Adapted to any edm machine, high cutting speed and good surface condition. It can be used with the techological tables of brass wire.
Core Brass Cu 80% Zn 20%
Coating Double layer intermetallic composite
Breaking stress 750 N/mm²
Conductivity 28% IACS
Taken out patent
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New generation of X wire. High eroding speed, accurate electrical touch.
Core Brass
Coating Double layer intermetallic composites
Breaking stress 500 N/mm²
Conductivity 70% IACS
Taken out patent
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Latest generation coated brass wire. Particularly adapted to Japanese machines (Sodick, Mitsubishi, Fanuc, Makino…). Very good alternative to brass wires. Excellent performance value for money.
Core Brass Cu 63% Zn 37%
Coating High-speed erosion intermetallic composite
SD 900 Breaking stress 875 N/mm²
SD 500 Breaking stress 450 N/mm²
Electric conductivity 20 % IACS
Taken out patent
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High quality coated brass wire designed in collaboration with Agie Charmilles’s R&D laboratories.
Core Brass Cu 63% Zn 37%
Coating Ordered compound
Breaking stress 900 N/mm²
Electrical conductivity 21% IACS
It allows getting excellent surface condition (up to 0.05µm Ra). Adapted to any EDM machine. High speed cutting. Automatic jet winding jet. This wire is exclusively available from the Agie Charmilles retailing net. AC Cut AH.
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The appropriate EDM wire for any machine and demand. From the market leader bedra.
Coated wires for maximum precision and highest cutting speed
topas® plus – the high-performance wire
cobracut® - for AGIE machines
broncocut® - for CHARMILLES machines
megacut® - for JAPANESE machines
Brass wire for high demands on standard application
bercocut®
Finest precision wires for microerosion
microcut®
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Powercut series EDM wire adopts CuZn37 as basic material, optimizing matching proportion of copper and zinc. The superior quality of this series wires is achieved from our advanced technology and professional manufacturing spirit
Features and Application:
Mature Technics Stable Quality Well sold in European and North-American Markets.
Suitable for Japanese machines, especially Mitsubishi and Sodick machines.
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Efficient cut series EDM wire has the highest zinc content among normal EDM brass wire. Apart from high efficient performance, MTL also guarantees the stable tensile strength and excellent quality of our products by strictly controlling the raw material and technics.
The higher Zinc content, the higher cutting efficiency.
Suitable for most conventional machines and higher processing
requirements.
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Kingcut series is the EDM wire product with normal brass wire (CuZn35)
as the core material and zinc coated on the surface.
Features and Application
Zinc-coated EDM wire discharges stably. Cutting speed, surface quality,
and precision are all superior to normal brass EDM wire.Suitable for
high-speed cutting on most conventional machines.
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