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SLOTTING TOOLS
Dathan also produces a range of slotting tools for use on gear shaping machines. These are usually used to produce forms that cannot be generated in the normal way. Combination tools can also be produced as the gold cutter below. This is a custom made generating and slotting tool designed to cut a splines in a part with large clearance areas and teeth with radial sides.
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The newly developed side and face milling cutters with their sturdy, tangential and four-edged indexable inserts ensure a high machining volume (from 4 mm cutting width and above) for parting, slitting, slotting and trimming.
The new porcupine cutter family for shoulder milling and trimming is suitable for cost-effective machining of P, K, S and N materials.
Walter porcupine cutter F4038 / F4138 / F4238
High process reliability due to the firmly embedded front plates and large cutting areas
Extremely soft cutting action due to high positive cutting edge geometry
Milling without steps
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Features :
- Outstanding chip control through stagger tooth form and coolant thru holder.
- Vibration resistant carbide holder.
- Simple insert indexing through front mounted insert screw.
- T-Slot width per DIN 650 (a=10, 12, 14mm)
- Specials available upon request
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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PART AND TOOL MEASUREMENT APPLICATIONS ON CUTTING MACHINE TOOLS.
Automatic on-machine gauging of workpiece allows time saving in part coordinates setting as well as to detect in real time the result of your machining. Spindle and turret probing systems, provided with several types of wireless transmission systems (radio, infrared, high frequency) are available for this purpose.
Tool setting on lathes and machining centers are provided with dedicated probing solutions, both for automatic and semi-automatic cycles.
Non-contact laser tool checking is also available for tool breakage, tool integrity and tool profile measurement on milling machines and machining centers.
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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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The highly polished open flute not only allows for easier chip formation and evacuation, but also provides for a sharper cutting edge that delivers a better edge finish on a variety of materials. Our premium micro grain carbide allows for superb wear resistance and tool strength. Special point geometry contributes to improved bottom finish and plunging capabilities. Tools are available in upcut and downcut versions from 1/16" through 3/8" diameters.
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Onsrud is proud to announce the launch of our NEW taper tools. These cutters are made of premium micro-grain carbide and are available in a variety of sizes, lengths, and angles.
The tools are available with a ball nose tip giving them the flexibility to cut draft angles in molds to 3D decorative profiles. The cutting geometry will allow them to cut a variety of materials and produce a good edge finish.
Custom tools can be made upon request.
Material: Wood, Plastic, Aluminum
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Selected aluminium oxides are embedded in a special vitrified bond. These honing rings, especially developed for High Performance Gear Honing process, allow a stock removal rate up to 0.09 mm per flank.
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With Columbia TYROLIT raises the curtain on a new generation of race and bore wheels.
Columbia by TYROLIT closes the technological gap between conventional grinding wheels and superabrasives.
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STARTEC is a TYROLIT product-line with a patented bond system, standard resin systems, improved grain and innovative grinding wheel design.
With STARTEC you will reduce costs through longer wheel life, shorter cycle time, higher process safety levels and better quality of your tools.
To achieve these goals the trend is towards CNC grinding machines. The advantages of these machines can only be used together with highest quality grinding tools.
TYROLIT has developed two new product lines, STARTEC-Basic and STARTEC-Ultra, for this very complex and customer specific area. These new products are for grinding HSS and cemented carbide tools.
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