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WhizCut offers a complete range of toolholders and indexable carbide inserts specially developed for swiss automatic lathes.
The WhizFix toolholder system for external turning uses a bent pin and a nut to index the insert. Indexing an insert is easy, accurate and quick. You can index or change the insert while the toolholder is in the machine even if there only is access from the back side of the toolholder
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WhizCut provides an efficient solution to the problem of limited space when indexing inserts in a modern cnc Swiss Type Automatic lathe. Almost all types of external applications can be performed using two toolholders, one for axial turning and one mainly for radial turning (parting off etc.). The WhizCut system enables each toolholder to clamp up to 40 different kinds of inserts for various applications.
The WhizFix toolholder system uses a pin and a nut to make it possible to index or change the insert from the opposite side of the toolholder. The inserts can be indexed within 15 seconds even without access to the insert, making it the most effective system on the market today for cnc automatic lathes.
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Geometry -NM1 | Info
• Specially developed for the cutting of steel and stainless steel.
• Micro-polished surfaces to increase resistance and prevent breakage on the cutting edge.
• Optimized chip breaker design for perfect chip breakage and reduction in the friction temperature.
• Better surfaces - even at high feed speeds.
• High degree of efficiency due to an improved tool life.
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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type lathes with small cross section shanks from 0.375" (10mm) square to 0.750" (20mm) square. Grades and geometries are available to handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
Nose radii starting at 0 for excellent surface finishes and sharp internal corners
New - 62 geometry and new PVD technology
Equal shank and tool tip dimensions on all toolholders for programming ease
Boring bars with standard coolant holes to aid in chip evacuation
Part-off inserts from 1.6mm/0.063" to 3.0mm/.118" widths
Integral shank cutoff and grooving holders for maximum rigidity
Back turning holders and inserts for turning behind a shoulder eliminates additional operations
Tungsten Carbide reinforced boring bars to eliminate chattering
New ultra-mini boring, grooving and threading tools for holes as small as 0.110"
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The Seco range of coated and uncoated turning inserts, supplemented with the Snap Tap range of inserts for threading, parting-off comprises nearly 4000 standard insert products and more than 1000 toolholders. The products represent one of the most comprehensive ranges available on the market.
Secolor is a selection system first introduced by Seco in the late 1980's, and has since then had many followers. The Secolor system continues to be the model for product selection and optimization. It allows you to easily choose and optimize grade and chipbreaker combinations for your unique application. With the introduction of three new universal grades and three versatile chipbreakers, Secolor has become even easier.
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ANSI Combo Toolholders
- A multiple-clamp and lock pin design for NC/CNC machines
- Maximum insert locking power with industry-standard NL lock pin mechanism
- Two different assembly options: 1. for unground P-Type inserts 2. for conventional precision-ground or utility-ground inserts with chipbreaker plates
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A set of special rollers compresses the metal surface to obtain a mirror-like finish.
Superoll can burnish any complicated shapes such as internal surface, outer surface, circular plain end face,rounded seat surface, and so on.
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NLU chip breaker for finishing
This new developed chip breaker offers best chip control at low cutting feed and low depth of cut. Improved chip control in radius forming out facing or copying operation and a stable process are now possible. The new designed sharp and waved cutting edge performs short chips. For higher productivity or much better surface quality this chip breaker is also available with "Wiper"
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Running longer is tough. But that's exactly what we promise from Walter turning tolutions. Our experts in turning can plan and optimize the entire machining process, identify weak points and guarantee improved machining capacity.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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New Ceramic HELITURN Inserts with a Molded Chipformer
ISCAR is introducing new HELITURN LNMX 1506..R/L-HT IS8 ceramic inserts with a molded chipformer. The new inserts combine the advantage of the HELITURN tangentially clamped insert system with the ceramic grade and a sophisticated molded chipformer. The tangential clamping is most important when using ceramic inserts, as by means of this method bending forces are practically eliminated from being exerted on the insert. The new insert can be used for high speed machining (500-1000 m/min) of cast iron. The LNMX 1506..R/L-HT IS8 insert is the ultimate solution for Fast Metal Removal when machining disk brakes, flanges, valves and other mass production parts made from cast iron.
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Catalogue Turning and threading
• External machining
• Internal machining
• Indexable inserts
• Thread turning
Perfection: ARNO tools in use!
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
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The Seco Tools Mini Shaft™ system is designed for internal turning, grooving, precision grooving, profiling, backfacing and threading.
Seco Mini Shaft can be used in holes as small as 8 mm (.315").
Mini Shaft also features a new type of joint with a double serration, which makes the connection both stable and secure. This means higher accuracy and reduced cycle time when machining small components.
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A new concept from Sandvik Coromant is set to provide significant performance benefits in profile machining; the CoroTurn TR® offers a more stable clamping and improved security via a robust T-rail interface between insert and holder.
Profiling operations place extreme pressures on the tool, and conventional clamping designs often leave the insert open movement during machining which reduces component tolerance and quality.
To combat this, the T-rail design uses horizontal and vertical rails to provide a stronger support for the insert in the tool holder to reduce insert movement, leading to the production of higher quality, closer tolerance components. Further stability can also be achieved via a long insert screw which reaches deep into the holder to clamp the insert firmly in place.
The two cutting edge design utilises optimized geometries and facilitates the requirements of good chip evacuation, needed to offer more continuous, uninterrupted machining.
The CoroTurn TR® is designed for turning operations using -V (35۫) and -D (55۫) style inserts and is well suited to medium to finishing applications and the operational demands of modern multi-task machining.
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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type lathes with small cross section shanks from 0.375” (10mm) square to 0.750” (20mm) square. Grades and geometries are available to handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
- Nose radii starting at 0 for excellent surface finishes and sharp internal corners
- New –62 geometry and new PVD technology
- Equal shank and tool tip dimensions on all toolholders for programming ease
- Boring bars with standard coolant holes to aid in chip evacuation
- Part-off inserts from 1.6mm/0.063” to 3.0mm/.118” widths
- Integral shank cutoff and grooving holders for maximum rigidity
- Back turning holders and inserts for turning behind a shoulder eliminates additional operations
- Tungsten Carbide reinforced boring bars to eliminate chattering
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The surface plate centers are very portable and can be used
With less strain and effort the the heavy cast iron base centers
, without sacrificing accurancy .they also minimize space requirements on your surface plate .
All components are replaceable including the hardened tool stell centers
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HSK system developed for leading turn-mill machines.
Highly accurate and rigid toolholders using the new HSK-T(ICTM) standard.
What is HSK-T and the ICTM standard.
ICTM is an open standard jointly developed by a consortium of leading Japanese manufacturers based on the ISO 12164-1:2001 HSK standard shank.
It is a highly accurate and rigid face contact type aiming at improving tool accuracy by utilising a high tolerance key fit. Additionally, ICTM standard tools are compatible with the widely used HSK-A type. The ICTM standard is now acknowledged as HSK-T.
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials.
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Grooving System 264
Tool system for Swiss-type lathes for grooving, boring out, longitudinal turning, parting off and threading
- External machining: Groove width 1.5 mm to 3 mm; groove depth up to 16 mm
- Special geometries for steel and brass machining
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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AC900G new developed carbide grade for steel and cast iron
This new ACE-coated Premium-grade AC900G is suitable for cast iron with heavy interrupted cut and for steel turning with highcutting speed or interrupted cut. Extrem tough substrate and special developed coating achieve a high fracture and wearresistance. Available in all current geometries this grade is a ultimative solution for many application.
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Solid Carbide tools for working in small bores (from diameter 2.1 mm).
These tools are made for the high tech, medical & small components industry.
They are used in machining centers or conventional machines.
The Tiny Tools are available in the excellent BXC TiN coated grade, for machining a wide range of stainless steels in low cutting speed.
These tools can perform the following applications -
Boring
Back Turning
Profiling and Boring
Threading
Chamfering and Boring
Grooving
Face Grooving
All tools include cooling channel on the shank, enable the cooling fluid to reach efficiently the cutting edge, for easy chip removal and smooth cutting operation.
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Partial Profile
Partial profile threading inserts are available in two types with thread angles of 60° and 55°.
- 60° TYPE (ISO and Unified)
- 55° TYPE (British Standard Whitworth)
The partial profile inserts cut without machining the crest of the thread. The same insert can be used for a range of different thread pitches.
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Threading Systems
Kennametal offers two standard tooling systems to meet your threading application needs:
LT - Laydown Triangle Threading for fine-pitch threads
Top Notch Threading for superior performance in heavy-duty machining applications
LT - Laydown Triangle Threading
The solution of choice for general use and adjustable shim applications.
Top Notch Threading
The ideal solution for for heavy-duty applications.
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This toolholder, for use with Seco Tools' range of Snap-Tap® thread turning inserts, features the Anti-Twist™ insert locking system to provide incredibly secure insert holding. The Anti-Twist system has two significant design features.
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- short tool changing times
- high precision guaranteed for smooth cutting
- very good surface finish on the threads
- high tool life per edge due to even cutting action
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