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All the transducers are available in 30 kHz and 40 kHz frequencies.
The piezoceramic transducer elements are bonded to hermetically sealed stainless steel AIS316L boxes. PZT elements are of sandwich construction. The transducers can be used in new cleaning installations or retrofitted into existing systems to enhance the cleaning effect. We are pleased to help you in optimizing an ultrasonic system for your particular needs.
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offer greater power than double-headed transducers at the same length.
• Excellent service life due to solid radiating element
made of a special titanium alloy
• Extremely homogeneous sound field without gaps or dips due to omnidirectional sonic distribution
• Particularly well-suitable to cleaning work in vacuum and overpressure environments and for use with reactors, such as those used in ultrasonic chemistry
• Extremely low space requirement
• High efficiency of more than 95%
• Available for the frequencies 25, 30 and 40 kHz
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Immersible Ultrasonic Transducers provide the ultimate in ultrasonic system design flexibility. These hermetically sealed, modular stainless steel units can be designed into new systems or retrofitted into existing systems to add ultrasonic capability. The number and placement of transducers is selected to give maximum results in any cleaning tank with any cleaning load. Available frequencies include 25, 40, 72, 104, and 170 kHz. Immersible ultrasonic transducer units can be side and/or bottom mounted depending on the tank geometry. In general, side mounting is recommended for tanks where the depth is more than two times the smaller of the length and width dimensions.
These "workhorse" units are intended to withstand the abuse unavoidable in a heavy, industrial environment. They are constructed of heavy gauge 316L stainless steel. All joints are full-penetration welded using inert gas techniques in our own facility by experienced craftsmen. Every unit is pre-tested prior to closure to assure that all transducer elements are performing efficiently. The finished units are function tested in liquid for a minimum of 24 hours prior to shipping.
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Power Sonics exclusive designs are known as the Type IP ultrasonic transducers. Typically each transducer requires a one kW generator to drive it and has a radiating surface of approximately 100 square inches. They are designed to be mounted in just about any position, depending on the cleaning application.
Faster, the Type IP transducer because of the lamination design and layout achieves more even cavitation, which result in a transducer which achieved cavitation easily and quickly. The lamination design produces higher cavitation intensity that is more evenly distributed throughout the cleaning area.
This type of magnetostrictive transducer design consists of individual laminations driven by a common coil. Coverage of the radiating surface with laminations results in a high intensity design capable of being driven at high power densities. Levels of 10 Watts per square inch of lamination are typical with this approach.
The high efficiency of this new transducer design also reduces stress on generator components, which results in extended generator life. Type GM, GL and GP generators power these immersibles.
Other advantages of the lamination material are mechanical, electrical and thermal toughness. Low voltage excitation and continuous polarization support the high efficiency design. The "Synergistic" driving action of the radiating surface allows the IP transducer to be driven at the highest usable power levels for achieving effective cavitation.
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unite robust construction with high efficiency and flexible connection options, while offering a broad spectrum of applications.
• Long service life through use of a special steel alloy for the casing
• Extremely good sonic yield due to use of optimized piezo transducer elements
• Standard frequencies: 25, 30, 40 and 80 to 150 kHz
Other frequencies available on request
• Multi-frequency transducers with 40, 80 and 120 kHz
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Immersible Ultrasonic Transducers provide the ultimate in ultrasonic system design flexibility. These hermetically sealed, modular stainless steel units can be designed into new systems or retrofitted into existing systems to add ultrasonic capability. The number and placement of transducers is selected to give maximum results in any cleaning tank with any cleaning load. Available frequencies include 25, 40, 72, 104, and 170 kHz. Immersible ultrasonic transducer units can be side and/or bottom mounted depending on the tank geometry. In general, side mounting is recommended for tanks where the depth is more than two times the smaller of the length and width dimensions.
These "workhorse" units are intended to withstand the abuse unavoidable in a heavy, industrial environment. They are constructed of heavy gauge 316L stainless steel. All joints are full-penetration welded using inert gas techniques in our own facility by experienced craftsmen. Every unit is pre-tested prior to closure to assure that all transducer elements are performing efficiently. The finished units are function tested in liquid for a minimum of 24 hours prior to shipping.
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The ITC-1007 spherical transducer offers a broadband, omnidirectional transmitting and receiving response with efficiencies greater than 50% over the entire band. This transducer is fabricated of high precision Channelite-5400 and zirconate titanate ceramic hemispheres. It is particularly well suited for high power noise sources and applications where a truly omnidirectional response is required.
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Ultrasonic Immersible Transducers
Ultrasonic cleaning immersible transducers give you the ability to add the ultrasonic advantage to your existing application. We bond and wire transducers inside a stainless steel container, and seal it with a stainless steel lid. This gives you the ability to "drop-in" transducers to an existing tank or application.
- 316L, 12 and 14 gauge stainless steel
- Installation hardware included
- Easy to install
- Heli-arc welded
- Pressure tested
- Custom sizes available
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The Soundscan 101 Ultrasonic Inspection System is used in many industries
throughout the world for predictive maintenance, quality control, and leak
detection. The Soundscan 101 Receiver converts ultrasound signals produced by
industrial machinery and vehicles into easily recognizable audible sounds so
the user can evaluate the condition of individual components, even in extremely
noisy plant environments. Early warning signs and defects can be detected thus
preventing costly repairs, safety related injuries, and downtime.
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The leakage detecting device LEAK-DETECT traces leakages on pipework, couplings, connectors and fittings and thus improves the energy efficiency of compressed air systems.
The use of this device is particularly useful in places where the leak falls outside the non-audible ultrasonic range.
LEAK-DETECT detects escaping air with an ultrasonic receiver and converts the signal into an audio signal that is audible to the human ear. In addition, the result of the measurement is visible on a visual indicator.
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Cygnus CygScope RD - Digital Ultrasonic Listening Device
The CygScope RD uses detection of ultrasound to allow the user to quickly and accurately find leaks in industrial machinery, faults in electrical insulation and early wear in bearings.
The friction and leakages of gases and liquids produce ultrasound. The intensity of the detected ultrasound is displayed on the LED bar graph and is made audible through either the internal loudspeaker or headphones.
In addition, the CygScope RD has a digital LCD readout to allow comparative measurements to be taken for regular maintenance checks over given periods.
Features
•Ultrasound amplitude clearly displayed on LCD screen and LED bar-graph
•Equipped with a second amplification circuit, the LCD readout is independent of the LED bar-graph
•Audio alert through built-in loudspeaker or headphones.
•The function of storing maximum value of an ultrasound signal helps locate the source of the maximum amplitude
•Backlight switches on automatically when the ambient light is low
•Practical, robust instrument suited to virtually all types of leak detection
•Simple to use
•Highly sensitive, with a large variety of probes
Applications
•Compressed-air or vacuum systems
•Steam Traps
•Motor and rail vehicles: test seals in cabins, doors, boot/trunk or cold storage chambers, check fuel injection in diesel engines
•In Industry: verify steam-pipe seals, seal integrity or fittings and condenser drains, search for faults in electrical insulation, detection of early wear in bearings with rotating parts
•Used in conjunction with contact probe, CygScope RD facilitates predictive maintenance of potential bearing failures.
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Quick and easy detection of air leaks
The SKF TMSU 1 is a high quality, user friendly, sensitive instrument enabling the detection of air leaks by means of ultrasound. Leaks are caused by fluid flowing from a high pressure environment to a low pressure environment, creating turbulence. The turbulence generates high frequency sounds (so called ultrasound) that can be detected by TMSU 1. The sensitive piezoelectric crystal in the sensor allows the operator to quickly guide the instrument to the loudest point which helps locate the leak location.
TMSU 1 includes an ultrasonic detector, headset, rubber nozzle and batteries, all supplied complete in a sturdy carrying case.
- Lightweight compact design makes it easy to operate with one hand
-User friendly and easy to operate, no special training required
-Highly reliable, helps identify exact position of the leak
-Valuable instrument for enhancing machinery sustainability. By identifying air leaks and fixing them, energy consumption is significantly reduced
-Sensor mounted on a flexible tube helps enable reach in restricted areas
-Excellent quality headset for optimum sound quality even in very high-noise environments, also act as ear defenders
-Wide operating temperature suitable for diverse industrial environments
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Fast accurate diagnosis through the ULTRAPROBE 2000 System will dramatically reduce unplanned down time and shorten planned outage time.
The ULTRAPROBE provides data acquisition through three modes: through auditory channels (via a headset that has been specifically selected for heavy duty industrial use), through a uniquely designed bi-modal analog meter, and through the ability to switch to auxiliary interfacing for chart recorders (optional), vibration data collectors, spectrum analyzers, DAT & standard audio recorder.
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UltraPro features a unique Automatic Gain Control which automatically filters the signal to provide the best signal-to-noise ratio, suppressing background noise and pinpointing leaks. The AG circuit simplifies operation, removing complicated adjustment knobs and filter switches. UltraPro offers superior electronics with rugged industrial packaging in a simple-to-use ultrasonic meter.
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The most complete and reliable solution for the full spectrum of tightness testing, leak detection and predictive maintenance.
The SDT 170 encompasses our company's vast experience in the fields of ultrasonic leak detection, tightness testing and predictive maintenance. It is robust, lightweight, user friendly and ergonomically designed. It provides a totally efficient, and simple response to proper and effective equipment maintenance and product quality.
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SDT FLEX.US
LEAK DETECTION IS SERIOUS BUSINESS THAT REQUIRES SERIOUS TOOLS.
• Compressed air leaks account for between 30 and 40% of the total air demand in a factory. Finding and fixing leaks is the best opportunity we have for both energy and operating cost reduction.
• Detecting pneumatic leaks in vehicle brake systems is a high priority measure that ensures safer vehicles on our roadways.
• To verify the tightness of any volume (vehicles, aircraft, clean rooms, building envelope, nuclear containment walls, etc…) you need the reliability and precision of the ultrasonic testing method.
FLEX.US maintains the turbulent sound quality of a leak as it converts the ultrasonic noise to a sound humans can hear (hissing sound). Some instruments simply produce electronic signals (beeping) in the headset. These false signals do not distinguish a leak sound from other phenomena and make leak detection all but impossible.
Mounted on the end of a flexible steel pipe, the ultrasonic sensor can access any hard-to-reach location. To ensure comfort, the volume control is quickly adjusted when very loud ultrasounds are encountered. This sensitivity provides a high level of precision making leak detection a pleasure, not a chore.
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The SONAPHONE-ultrasonic detectors of SONOTEC can dramatically reduce your energy and maintenance costs. They are designed to identify leaks and locate even the smallest leakages through detecting ultrasound produced by escaping air or gas from compressed air and vacuum systems quickly, reliably und economically. The SONAPHONE devices are simple to use and highly sensitive.
These ultrasonic instruments are very beneficial when used in conjunction with a surface contact probe to monitor ultrasound being generated from worn or dry bearings in rotating machinery. This early warning of potential bearing failure is vital in a planned approach to predictive maintenance, leading also to a reduction of costs. The regular control of engines, pumps and gearings with the SONAPHONE devices leads to more safety within operations and guaranties a high machine availability.
The option of an additional ultrasonic transmitter allows the control of the leak tightness of windows, doors, cabins, vehicles and devices without much effort.
A range of probes is available to either scan large industrial areas for leaks or pinpoint a leak in a specific valve or fitting. The parabolic probe can accurately detect leaks over 20 metres away with the aid of the integrated red dot rifle sight.
Intrinsically Safe and Data Logging models for a quick data transfer between detector and computer via USB interface are also available.
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Whisper is ideal for detecting and locating these sources of ultrasonic sound through the use of a specialized receiver which detects frequencies in the 40.5 kHz range. Through sophisticated circuitry, Whisper locates the ultrasound's source while an Internal Noise Control ensures the instrument is unaffected by audible noise, making it a versatile tool which can even be used in noisy environments such as mechanical rooms. You can also use Whisper with its optional ultrasonic transmitter to leak-check seals in enclosed spaces such as freezer cases or vehicles.
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