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Customs and Retrofits
Custom Systems
Omegasonics has the ability to design a custom size and custom featured ultrasonic cleaning system to meet your exact specifications. Custom options include but are not limited to the following:
- Multi Stage
- Length of tank
- Width of tank
- Depth of tank
- Frame construction
- Custom color
- Ultrasonic frequency
- Liquid level sensors
- Automatic Drain and/or Fill
- PLC control sequencing
- Pneumatic lift tables
- Conductivity monitoring
- Process monitoring and alarming
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The Crystal Range is a series of ultrasonic cleaning units designed for a variety of applications in parts cleaning and maintenance. It can be applied to various cleaning processes from single-stage ultrasonic cleaning to demanding precision cleaning with numerous stages.
Typical cleaning applications are automotive and jet engine parts, bearings, hydraulic and pneumatic components, printed circuit boards, electric parts, precision parts, tools, nozzles and armatures.
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Manage the cleanliness process with the easy to use FinnSonic V03 control system. Explore the flexible and affordable product range for maintenance and production.
Modular MI Range is engineered for optimum cleaning result. The M Industrial ultrasonic stainless steel cleaning tanks are used as single-stage bench top units or as part of a fully integrated modular cleaning system.
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MultiWave Ultrasonic
Flexibility - Repeatability - Reliability
FinnSonic has developed flexible programmability of the ultrasound frequencies, power levels and treatment times. Programmability features give now possibilities to perform component cleaning operation with precision and repeatability.
Reliability of the programmable automated process control benefits industries where cleanliness process is closely determined by the component manufactures specification.
Shown here is the 40 litre standalone MultiWave washing system MW40 with touch screen user interface. FinnSonic MultiWave technology is also available in the larger automated systems such as Brilliant CRX.
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MultiWave Ultrasonic
Flexibility - Repeatability - Reliability
FinnSonic has developed flexible programmability of the ultrasound frequencies, power levels and treatment times. Programmability features give now possibilities to perform component cleaning operation with precision and repeatability.
Reliability of the programmable automated process control benefits industries where cleanliness process is closely determined by the component manufactures specification.
Shown here is the 40 litre standalone MultiWave washing system MW40 with touch screen user interface. FinnSonic MultiWave technology is also available in the larger automated systems such as Brilliant CRX.
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Viking Multi-Stage Consoles
To meet client applications requiring an ultrasonic wash followed by an immediate rinse, Omegasonics offers the Viking Series.
Omegasonic's Viking X2 Series use water, biodegradable cleaning soaps and cavitation bubbles to remove cuttting fluids, oils, dirt and contaminants from a wide variety of industrial parts. Components can range from aerospace fittings to irrigation valves to print cartriges.
Includes:
- Stainless steel tanks all fully insulated
- Exterior Hammerton powder coat finish
- Digital temperature controls each tank
- Digital timer controlled ultrasound-wash
- Dual stage filtration-wash stage
- Single stage filtration-rinse stage
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M25I, M40I, M80I, M120I and M160IThe MI features include
- Powerful ultrasonic for precision cleaning
Strong welded tank made of A1S1 316 for long service life
-Full width overflow weir with cut-off valve for surface skimming or overflow cascading
-Level sensor for protection of heating elements and ultrasonics against dry run
-Electronic control panel for monitoring and storing of wash time and temperature
-Double lid with thermal and acoustic insulation
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Industrial Parts Washers
Include:
Stainless steel tank-fully insulated
Exterior Hammertone powder coat finish
Built-in thermostatically adjustable heat
Digital timer controlled ultrasound
40 KHz frequency with sweep
Hinged stainless steel cover
Dual cartridge filtration with weir and spray bar
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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parts resting in baskets or racks
charging operations
standard design in 2 (charging) sizes
customized adjustments
modular design
single or multi-stage washing and rinsing process
spraying, immersion, flood and blow-off cleaning, ultra-sound, hot-air drying, vacuum drying
turning and rotation of goods
manual and automatic charging
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The units of the "Compact U.S." or "Special U.S." series are made up of washing tubs supplied with one or more electrostrictive transducers.
Their operating principle consists in propagating vibrations through the liquid at a variable frequency, that can generate high-pressure and lowpressure waves, resulting in the cavitation of the liquid.
Cavitation produces vapour bubbles that implode and thus hit the walls of the component being treated an infinite number of times. This reduced but diffuse force helps detaching the dry dirt. All reservoirs are constructed in stainless steel and are doubleskinned with thermal insulation.
The construction of multiple stage systems in semiautomatic and automatic versions may be achieved by aligning the single units according to the treatment which the mechanical pieces must undergo.
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ULTRASONIC CLEAN AND RINSE SYSTEMS
Pulsatron UCR Mk2 aqueous clean and rinse systems provide a heated ultrasonic cleaning tank, an immersion rinse weiring to drain, and a hand held spray for final rinse. Example uses include:
* Production cleaning - removal of oils, swarf, polishing compound, brazing flux, solder flux, carbonised deposits etc
* Refurbishment of computer parts, engine components etc
* Maintenance of mould tools, extrusion dies, printing components, surgical instruments, electronics assembly system parts, and small machine components
UCR systems are microprocessor controlled, allowing
the user to pre-set precise cleaning times and solution temperatures.
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The final operation in the process of precision surfacing with abrasive media is cleaning, and Lapmaster Ultrasonic Cleaning Systems offer performance second to none.
Ultrasonic cleaning is faster, more thorough, and safer than any other method. Scrubbing, soaking and steam don't even come close. Lapmaster Ultrasonic Cleaners are powerful enough to remove heavy oils, waxes or slurries, yet gentle enough to clean tiny, precision assemblies.
Ultrasonic sound waves moving through a cleaning solution create an effect called cavitation: the rapid formation and implosion of microscopic bubbles. Heat enhances the process. The deep cleaning action of ultrasonics removes even the most stubborn dirt and contaminants.
There are many models available, from stand alone benchtop systems with capacities of 1/2 litre up to 90 litres to larger floor standing production systems with multi-tank automated processing capabilities. Lapmaster also offers a complete line of companion cleaning agents and equipment accessories.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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The Branson B-Series Ultrasonic Vapor Degreaser is the latest in a series of environmentally sound, cost effective precision degreasers. Branson, well known for ultrasonics,is also the global leader in solvent cleaning technology.The B-Series integrates over 55 years of degreasing experience with the demanding needs of a changing marketplace to offer you a functional solvent solution to your cleaning needs. Similar in operation to a traditional two sump unit, they incorporate all of the important environmental and safety features you need, including two onboard compressors for both primary and sub-zero cooling and 40 kHz ultrasonics. All controls are clustered on a compact front-mounted 24 volt digital control panels. The B-Series is ideal for use with most commercially available vapor degreasing solvents.
FEATURES:
Freeboard ratio of greater than 120% to eliminate diffusion losses
Refrigerated primary condensing coil to condense the bulk of the solvent vapors
Refrigerated sub-zero freeboard condenser to provide a cold air barrier minimizing fugitive losses
Sliding cover to eliminate drafts and help seal the unit during periods of inactivity.
Offset boiling sump with liquid level control (except on B452R)
Bag filter to minimize solvent loss during maintenance
Cooled internal water separator to reduce losses
Stainless plumbing for solvent-wetted areas
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auto industry
techniques of transformatione
thermics treatment
aircraft industry
clock industry
electronics manufacture
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Ultrasonic Cleaning System
The Amsonic AquaLine is an industrial ultrasonic cleaning system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the AquaLine cleaning system may be purpose built to achieve the cleanliness standard required. The automatic robot system and the cleaning system are control-
led by the same PC.
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The system with dipping in tanks with ultrasound generators is suitable for precision cleaning of various components when there are no particularly critical recesses (long and narrow channels, threaded holes, cavities with difficult access).
The components are placed in baskets and dipped in the various stages of treatment. Washing with dipping in the stages with ultrasounds combines the two cleaning actions: the degreasing chemical action of the chemical bath and the mechanical action of the ultrasonic wave.
This treatment is shown to be particularly useful in the case of particularly stubborn pollutants such as residue from polishing, lapping etc. In order to improve the cleaning action, the baskets are sometimes rotated in the tanks. The system can be developed in line or with loading and unloading in the same position. It is possible to programme different cycles in the same system according to the components to be treated.
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The Amsonic 4000 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
mersion cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 5 charges per hour each at 20 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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The Amsonic 4100 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
merse cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 6 charges per hour each at 50 to 100 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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Small industrial ultrasonic cleaning System
The Amsonic HandyClean is a small industrial ultrasonic cleaning
system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the HandyClean cleaning system may be purpose built to achieve the cleanliness standard required. Operated by a walking beam, controlled via the system controller.
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Aquarius™ Series Multi-tank Cleaning Systems
Ultrasonic cleaning is one step in a complete cleaning process. Combining ultrasonic cleaning with rinsing, drying and other processing steps in a unitized cleaning console helps assure process integrity. The addition of an automated, robotic transfer system provides process consistency and significantly reduces the labor required for parts cleaning.
Aquarius™ Series Multi-tank Cleaning Systems are pre-engineered to meet a wide range of cleaning needs at an attractive price.
Aquarius™ System Standard Features
One ultrasonic cleaning tank, one rinse tank and a recirculating hot air dryer
State-of-the-Art ultrasonic components designed and manufactured exclusively by Blackstone~NEY Ultrasonics
All Stainless Steel tanks, enclosure, framework and plumbing
Attractive overall console appearance - easy to keep clean
Ergonomically positioned integrated controls
Thermostatically controlled heat
Tank insulation to reduce heat loss and noise levels
Single point utility connections
Easy access for routine maintenance
Re-circulating hot air dryer with filtration
Aquarius™ System Pre-Engineered Options
To be Specified at Time of Purchase
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Magnus' sister company, Power Sonics, provides the ultrasonics for Magnus immersion agitation tanks. The ultrasonics cavitation distributes a very intense mechanical energy to reduce cleaning time and clean some soils that immersion agitation alone will not remove. Our ultrasonic application involves more than placing some transducers in a tank. Magnus uses the expertise of Power Sonics to integrate the ultrasonics and insure it is the right application for the situation. Ultrasonic tanks may employ a sequence of alternating immersion agitation and ultrasonics to provide the optimum cleaning. Power Sonics Ultrasonics is available integrated into Magnus immersion agitation systems as well as custom mono-rail or in line systems.
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HAMO T-840
Automatic Multi-Chamber Cleaning System for Spray and/or Ultrasonic Cleaning, Disinfecting and Drying
Wash chamber 640/640/640 mm (25.20/25.20/25.20 inches) (W/H/D).
The economical machine for cleaning, disinfecting in the central sterilisation department.
Highest Demands for Cleaning and Disinfection in Hospitals
High Performance Tunnel Washer with Ultrasonic Chamber
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Our console cleaning units are freestanding, single-tank cleaners. They can be placed in a variety of manufacturing environments from single-operator work cells to automated, high-throughput process lines.
The three families of console cleaning units are:
CH-Series
WashMaster
Atlantis
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Our console cleaning units are freestanding, single-tank cleaners. They can be placed in a variety of manufacturing environments from single-operator work cells to automated, high-throughput process lines.
The three families of console cleaning units are:
CH-Series
WashMaster
Atlantis
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Continuous in-line flow RADIAL systems are ideal for applications such as in-line continuous product cleaning of wire, strip, rod, tube and bar material. These systems clean, rinse and dry at speeds up to many hundreds of feet per minute in mild aqueous solutions. Cleaning is achieved by passing product through exclusive Power Sonics RADIAL 360 degree transducers. Cavitation levels are 10 times, or more, as great at the same power input as convention flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate base, also simplifying installation.
- Available in two diameter sizes
- Ultrasonic wash, spray rinse models
- Ultrasonics wash, ultrasonic rinse models
- Options for pre-spray and post-spray sections
- Options for air wipe sections
- Various filtration and other ancillary options available
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Automated- 4 Stage System
General:
This ultrasonic cleaning system is designed as a precision ultrasonic cleaning system. The system provides for a three stage cleaning process & a hot air dryer. The system utilizes a detergent in the wash station. The second and third stages are a immersion rinse with ultrasonics and an immersion rinse tank with counter flow from tank 3 to 2. The forth stage is a separate hot air dryer console. Parts are transported manually or automatically through the wash, rinse and dry process. Process will accommodate up to 35 baskets per 8 hour shift.
System Layout:
The equipment is stainless steel exterior frame with all stainless steel tanks and a stainless steel countertop. The ultrasonic generators are located within the frame. Access to the console interior is via sliding polypropylene doors on the front of the console. All the controls are located so they can be accessed from the front of the console. Includes load and unload stations. Load station angled for ease of draining.
Dimensions:
The wash console, stainless steel console with overall dimensions of approximately 70" (L to R), 27" (F to B), and 38" High.
The dryer console, stainless steel console with overall dimensions of 48" (L to R), 27" (F to B), and 38" High. Reference drawing 15C552
The dimensions are approximate and will be finalized when drawings are completed.
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