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The servo-pneumatically controlled ultrasonic welding machine "Dynamic 3000 Series" with optimized force profiling and integrated speed and force control is suited for welding operations of mid-size to big thermoplastic parts.
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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Vibration welding machinery and tooling, with a comprehensive range of weld platform sizes and innovative technology to assist with the control and visual presentation of the welding joint.
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ANTHROPOMORPHIC ROBOT LASER WELDING SYSTEM
It requires the use of a laser delivered by fibre optics or of a diode laser operating directly assembled on the arm. This system is specific for 3D welding and for large areas, with typical self-teaching programming options which easily process large-size components of complex geometry. It offers the advantage of a wide workspace at a low cost and to be flexible and easily reconfigured for various profiles. The laser power available is 3 kW, on a work radius up to 1.8 m.
GALVANOMETRIC LASER WELDING SYSTEM
The system is specific for flat weld configurations. The software allows a direct import of a weld profile in the form of CAD file and, if the weld geometry can be optically accessed, there are no limits on the profile complexity. A typical working area is 250 mm x 250 mm. The adoption of a dynamic Z scanner allows 3D welding. Optimum power of the laser source (diode or Nd: YAG) is in the range of 100 W, in order to achieve a sufficient productivity.
GALVANOMETRIC LASER WELDING SYSTEM FOR THIN FILM
The use of CO 2 laser sources of power up to 500 W allows joining of polymeric films with scanning linear speeds of laser beam up to 500 m/min. This latest solution is particularly suitable for the packaging sector.
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Hand extruders supplied from an external air source are the extruder technology of choice for shop welding applications. They are smaller and also lighter than their autoair counterparts.
Lighter and smaller than autoair extruders
Ideal for shop welding applications
Motor specifically developed for harsh service conditions
Cost-effective alternative to brushless drive
Fewer wear parts
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Autoair hand extruders are used in shop and field welding applications. An on-board hot air blower obviates the need for external air supply.
No additional air supply units needed
Ease of operation
Ideal for field welding applications
Motor specifically developed for harsh service conditions
Cost-effective alternative to brushless drive
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MUNSCH MiniXtruder
single hand-operated unit
for welding a wide variety of materials
compact design
lightweight and versatile
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Its futuristic design ist not only pleasing to the eye: The new WELDPLAST S2 lies well in the hand and becomes an indispenable partner. In spit of its small sitze, the compact device produces up to 2.5 kg extrudate per hour.
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Extrusion welding is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• 360° rotatable welding shoe
• Easiest possible operation
• Optimal ergonomy and slimline construction
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Extrusion welding is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• Ideal for tight spaces
• 360° rotatable welding shoe
• Easiest possible handling
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New hand-extruders are equipped with brushless self-blowers lasting more than 40,000 hrs work, self-diagnose system, working-hour counter, double temperature controller with 2 C accuracy.
The extruders are ready to work within 3.5 min and they cool down automatically within only 2 min., ensuring much longer life to the heating elements to further reduce the equipment maintenance.
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The last generation portable ultrasonic generator series ULC 400, has been designed and manufactured in order to weld pieces made of plastic material. This generator, totally digital, allows you to make all the adjustments that, until now, have only been available on superior class generators. The ULC 400 generators are provided with a back-lit display. The innovative programming is done with a rotating selector switch with confirmation button. All the setting operations are available with just one grip. The easy using, the available functions and the advantageous price make this generator unique in its kind.
Technical characteristics
Power 400 Watt
Frequency 20-36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece-counter function
Overload circuit
Dimensions 250x180x80 mm.
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This workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an O.D. of 125 mm, in accordance with the standards in force.
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This electrofusion machine is suitable for welding electrical couplers in Polyethylene (PE) from Ø 32 mm to Ø 315 mm, for low pressure conduits.
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment.
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Extrusion Welders
Light Weight with High Performance
Wegener´s hand held extrusion welders meet highest demands in performance. They combine extremely compact and simple construction with high welding output. Wegener hand held extrusion welders have a higher capacity at lower weight than comparable units: an important practical advantage. Our in-house air heater production allows us great flexibility in the design of custom machines for individual requirements.
We offer a wide range of extrusion welders, starting with our small and handy EXWELD mini series to the most popular EXWELD alpha2 to our high output EXWELD beta2, we have the ideal machine for your requirement. Unique in the world is our EXWELD hydro (pat.), equipped with a high performance hydraulic drive system, it offers lowest maintenance and highest durability, making it ideal for uninterrupted production.
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Model ZD6PDA
Specialised high frequency welder ZD6PDA for of blood bags production. It can also be used in other industrial branches. Thanks to the high-tech solutions You can obtain top quality products.
ZD6PDA has two working tables on one side which are driven by gear chain transmission. Thanks to that solution there is only one operator that controls the whole welding process.
+ medical and health care
+ car industry
+ packing
+ stationery & decorating industry
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The ZD4WA5 Traveling Head HF Welder has output power of 4kW, pneumatic press, automatic PLC steering control - electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number.
The HF machine is moving along a table on special rails allowing for smooth motion and exact movement/distance control.
The machine is designed for medium size PVC products where cycle/spot or continuous line weld is required.
Generator
+ Power supply: 3 x 400V; 60Hz
+ Power installed: 6kVA
+ Output power: 4kW
+ Working frequency: 27,12 Mhz stabilized +/-0.06%
+ High-Q cavity generator (smooth regulation)
+ Ceramic-coated triode (7T85RB)
+ Fully programmable workweld cycle
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Unique design semi-automated High Frequency welder for making clear plastic (PVC) tubing 50-400mm diameter with length up to 650mm. The machine is equipped with a special high grade welding electrode to achieve straight line seam without the need for additional trimming. Welder has also special patented “hold-curve” system which makes the welding operation easy and fast. The welding process can be done with electrode and cylinder installed either horizontally parallel or at the right angle.
The machine is made in two models with foot pedal positioning and fully pneumatic version. The RF welder has special shielding to protect the operator and it is fully CE certified. It has programmable PLC and fast, reliable antiflash unit.
+ special packaging for toys, Christmas ornaments, clothes, flowers,accessories,
+ home & office decorating industry
+ healthcare equipment
+ displays and advertising industry
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry
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Special design RF welder to weld PVC film used for Stretched Ceiling applications. The machine is equipped in special high grade welding / cutting electrode to achieve straight line, almost invisible seam, during the foil welding operation.
With the use of unique (curve profiled) tooling the PVC film can be easily attached to a “harpoon” edging which allows for easy installation on the ceiling/wall with aluminum profiles or hangers.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
7,5 kw HF welder intended for welding tarpaulins and other big size PVC foil products. A machine is equipped in special gear which enables doing long and rectilinear cut-off welds during one working cycle. Console with electrode that gradually welds fabric enables to get unlimited length of weld. Special function of program almost eliminates participation of personnel during welding process.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising
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Traveling Head HF Welder
Model - ZD15PS
The Traveling Head HF welder is designed specifically for joining (welding) long pieces of heavy gauge and reinforced PVC material used in many industrial, architectural and advertising applications.
Our machines are recognized world wide for their exceptional quality and outstanding reliability. The compact nature of the ZD15PS machine will ensure that valuable manufacturing space is optimized to the maximum, providing excellent efficiency and simplicity of operation.
15kW efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size.
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