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| Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts. |
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The hot blade welding machine is suitable for thermoplastic material welding. Designed and manufactured using state-of-the-art technologies, the hot blade welder BASIC series is simple, reliable, solid and with an advantageous price. This bench-type welder, unique in its kind, is used for welding of small/medium sized parts, especially for smaller productions, where the tools cost play an important role. All the movements are carried out on tempered and ground bars, with sleeves with re-circulating balls. The welding cycle system is run by a microprocessor. The temperature is controlled digitally.
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RINHOWELD series is composed by automatic butt fusion welding machines for PE, PP, PVC and PVDF plastic sheets.
The fields of application: plastic tanks for galvanic and electroplating plants, water and cleaning tanks, fume treatment towers and scrubbers, ventilated cabinets, chemical fume hoods, air ventilation systems. |
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These are workshop welding machines designed to fabricate fittings like
bends, wyes (Y), tees and crosses by joining pipe segments, with the help of special clamps. The clamps opening/closing and locking movements are
controlled mainly hydraulically.
The ALFA 400 machines can also weld special and moulded fittings such as
bends, tees and flange necks, thanks to a different type of special clamps. |
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| Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery. |
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately! |
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output |
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult welding tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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HH Series Horizontal Hot Plate Welders
HH-15 Hot Plate Welder
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Models HH24S, HH24A, HH42A, and HH72A
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
HV Series Vertical Hot Plate Welder Model HV-15
Branson's HV-15 hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Model HV-15S Hot Plate Welder Uses Servo for Greater Control
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops. |
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| Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces. |
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Branson has two new Laser IRAM assembly systems - Models 200 and 300.
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded. |
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Extrusion Welders
Light Weight with High Performance
Wegener´s hand held extrusion welders meet highest demands in performance. They combine extremely compact and simple construction with high welding output. Wegener hand held extrusion welders have a higher capacity at lower weight than comparable units: an important practical advantage. Our in-house air heater production allows us great flexibility in the design of custom machines for individual requirements.
We offer a wide range of extrusion welders, starting with our small and handy EXWELD mini series to the most popular EXWELD alpha2 to our high output EXWELD beta2, we have the ideal machine for your requirement. Unique in the world is our EXWELD hydro (pat.), equipped with a high performance hydraulic drive system, it offers lowest maintenance and highest durability, making it ideal for uninterrupted production. |
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Butt Welding Machine
One Technology - Many Applications
When it concerns efficient production, high process reliability and reproducible quality - our butt welding machine are the leaders in performance.
Just like all WEGENER machines, the butt welding machines stand out for robust and long-lasting machine technology, easy operation and outstanding cost/performance ratio.
No matter what your requirements, you are always guaranteed to find a machine that fits you application. Whether it be the fabrication of single pieces or volume production, our standard range of butt welders covers from 3 - 60 mm in sheet thickness and working widths from 2 to 6 m in a variety materials.
In addition to our standard machine configurations, the modular design and availability of options allow for customer specific designs. We would be pleased to find out more about your applications and jointly find a beneficial solution. |
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| Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time. |
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature. |
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| New 2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components. |
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| Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions. |
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ANTHROPOMORPHIC ROBOT LASER WELDING SYSTEM
It requires the use of a laser delivered by fibre optics or of a diode laser operating directly assembled on the arm. This system is specific for 3D welding and for large areas, with typical self-teaching programming options which easily process large-size components of complex geometry. It offers the advantage of a wide workspace at a low cost and to be flexible and easily reconfigured for various profiles. The laser power available is 3 kW, on a work radius up to 1.8 m.
GALVANOMETRIC LASER WELDING SYSTEM
The system is specific for flat weld configurations. The software allows a direct import of a weld profile in the form of CAD file and, if the weld geometry can be optically accessed, there are no limits on the profile complexity. A typical working area is 250 mm x 250 mm. The adoption of a dynamic Z scanner allows 3D welding. Optimum power of the laser source (diode or Nd: YAG) is in the range of 100 W, in order to achieve a sufficient productivity.
GALVANOMETRIC LASER WELDING SYSTEM FOR THIN FILM
The use of CO 2 laser sources of power up to 500 W allows joining of polymeric films with scanning linear speeds of laser beam up to 500 m/min. This latest solution is particularly suitable for the packaging sector. |
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| Its futuristic design ist not only pleasing to the eye: The new WELDPLAST S2 lies well in the hand and becomes an indispenable partner. In spit of its small sitze, the compact device produces up to 2.5 kg extrudate per hour. |
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Extrusion welding is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• 360° rotatable welding shoe
• Easiest possible operation
• Optimal ergonomy and slimline construction |
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Unique design semi-automated High Frequency welder for making clear plastic (PVC) tubing 50-400mm diameter with length up to 650mm. The machine is equipped with a special high grade welding electrode to achieve straight line seam without the need for additional trimming. Welder has also special patented “hold-curve” system which makes the welding operation easy and fast. The welding process can be done with electrode and cylinder installed either horizontally parallel or at the right angle.
The machine is made in two models with foot pedal positioning and fully pneumatic version. The RF welder has special shielding to protect the operator and it is fully CE certified. It has programmable PLC and fast, reliable antiflash unit.
+ special packaging for toys, Christmas ornaments, clothes, flowers,accessories,
+ home & office decorating industry
+ healthcare equipment
+ displays and advertising industry
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry |
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Special design RF welder to weld PVC film used for Stretched Ceiling applications. The machine is equipped in special high grade welding / cutting electrode to achieve straight line, almost invisible seam, during the foil welding operation.
With the use of unique (curve profiled) tooling the PVC film can be easily attached to a “harpoon” edging which allows for easy installation on the ceiling/wall with aluminum profiles or hangers.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
7,5 kw HF welder intended for welding tarpaulins and other big size PVC foil products. A machine is equipped in special gear which enables doing long and rectilinear cut-off welds during one working cycle. Console with electrode that gradually welds fabric enables to get unlimited length of weld. Special function of program almost eliminates participation of personnel during welding process.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising |
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