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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding machine
in the world.
Features:
- High welding speed
- Process-optimized nozzle
- Maintenance-free, brushless blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device
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For efficient hot-air welding of industrial fabrics the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
• Small, light and handy
• Digital display
• Steplessly controlled air flow
• Automatic start
• High welding speed
• Wrinkle-free welding
• Integrated lifting mechanism
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The automatic welding machine FORPLAST-P is the powerful device for welding truck tarpaulins, tents and awning materials. It produces optionally 20 mm, 30 mm, 40 mm or 45 mm wide overlap welds and may also be supplied as or converted into an automatic tape-welding machine at customer request.
The heat output of up to 4000 W 230 V AC can be electronically adjusted to temperatures between 20 and 700 °C for an individual adjustment to different materials.
The welding machine starts automatically after the weld head has been swivelled in.
An additional cold stage permits the fan to cool down once work is completed, without having to adjust the previously selected temperature.
In addition, the infinitely variable speed adjustment from 0 to 19 m/minute makes for an optimum welding result. Furthermore, the automatic welding machine’s three-point support ensures a reliable pressure on the tarpaulin.
Welding performance:
Tarpaulin materials: 6 to 8 m/min.
Belt webbing: 3 to 4 m/min.
Thread-reinforced plastic sheeting: 10 to 12 m/min.
Accessories:
The hem welding kit for the FORPLAST-P automatic welding machines allows the simple and easy production of hems in the tarpaulin and advertising banner industry.
The kit can be used for both 20mm and 30mm hems and can be simply attached to the FORPLAST-P automatic welding machine. Customers who already have a FORPLAST-P model can upgrade their machine without any problem.
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Microprocessor-controlled high-performance tool for overlap welding of industrial fabrics with hot air
• High welding speed
• User-friendly
• Digital display of set and actual values of welding speed, temperature and air flow
• No corrective action required thanks to the new guide roller
• Steplessly controlled air flow
• Wrinkle-free welding
• Automatic start
• Integrated liftig mechanism
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Hot plate welding is beneficial to manufacturers seeking to join thermoplastic parts where both high-strength and hermetic seals are required, or where parts have complex geometries, such as irregular shape, or curved or internal walls. Several models of hot plate welders are available to accommodate parts up to 72" x 24" in size. Models are available with horizontal or vertical plates. This process is often employed to assemble batteries, fluid reservoirs, lighters, or other challenging plastics joining applications where cost-effective methods and strong seals are crucial.
HH Series Horizontal Hot Plate Welders
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
Branson's HV-15 vertical hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops.
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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N)
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Branson offers two standard models of Radiance controls: 3G and 3I. These units include DC laser power supplies, CANopen laser bank bus network, 6" LCD touch screen interface, and the ability to control a Branson 2000X Series actuator. The advanced controls include:
Time and distance welding modes (both collapse and absolute)
Force measurement
Process limits with alarms
Multiple preset memory
Graphing and weld history data
Multiple languages
The 3G is a compact bench-top controller. It is designed to interface with a single 2000X actuator and up to two Radiance laser banks capable of delivering up to 250 Watts of laser power. This unit is designed to be operated with an external chiller.
The 3I is a free-standing controller. It is designed to interface with a single 2000X actuator and up to four Radiance laser banks capable of delivering up to 500 Watts of laser power. This unit features an internal chiller for laser cooling.
IRAM 200 and 300
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded.
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments.
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Dual ServoWeld Spin Welder
Best-in-Class Standard Features:
* Large color touch screen with intuitive menu structure
* High precision servo spin drive with orientation accuracy of +/- 0.1
degree
* Servo vertical actuator with positioning accuracy +/- .03 mm
(+/-.001inch)
* Trigger by vertical position or spin torque
* Programmable welding methods include Weld by Time, Rotations, Collapse
Distance with orientation, Absolute Distance with orientation, Energy and
peak Torque.
* Post weld features include Hold by Time, Hold by Collapse Distance, Hold
to a Fixed Position, and Hold in Constant Thrust.
* Up to 11 independent programmable upper and lower part limits allow for
advance process control
* Motorized mechanical stop
* Password protection of setup parameters
* On board storage of 8 part setups
* Weld data output to PC via RS-232
* Extra-rigid rectangular tube column with negligible deflection
* Up to 127mm (5 inch) stroke for greater versatility and easier part load
and unload
* Optical cycle activation switches to reduce operator fatigue
* Integrated design eliminates cables and makes installation more compact
* Automation connector for interfacing with custom machinery
* CE and NAFTA certification
Options:
* Spin tool vacuum system for ease of load.
* Available “less base” or “less base and column” for incorporation into
automation
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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts.
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Welding methods: Friction welding
· welding method: linear and circular letter
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The hot-air blower Grand S-Electronic is used anywhere hot air flows, is required for warming up, heating, deforming, shrinking and activating.
The choice of heat output of either 3000 W or 3400 W 230 V can be seamlessly adjusted from room temperature to 700 °C. The device is fitted with a new and very reliable electronic temperature control. The air output is, depending on nozzle, 450 litres/min.
The air flow can be changed by various plug-on nozzles, meaning that various uses are possible.
The hot air blower Grand S-Electronic stands out for its unique ergonomic handle. Thanks to its ergonomics and light weight the user can handle the equipment professionally and effortlessly.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
With its 1400 g weight and 3 m lead the Grand S-Electronic is light, meaning it can be used purely as hand equipment and for installation into various machines.
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The hot-air welding equipment Quick-S-Electronic stands out for its unique ergonomic handle. Thanks to its ergonomics and light weight the user can handle the equipment professionally and effortlessly.
The equipment has a heat output of 1500 Watts 230 V and a constant and completely reliable electronic control for temperatures up to 700 °C.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
The air-cooled heating element pipe is suitable for various different shapes of nozzle.
The all-round equipment for the welding all thermoplastics, technical textiles, tarpaulin sheets, pond sheeting, roof sheeting and swimming pool construction sheeting.
For the repair of car tarpaulin and tents, welding of PVC floor coverings and linoleum
For the processing of all thermoplastic hard materials in plastic treatment and container construction
Shrinking of packaging film and shaped parts
Separating and merging of synthetic threads and fabrics
Sterilising of packaging materials
Plastic deflashing and polishing of plastic surfaces
For use in electromechanical work
Shrinking of heat shrink tubing, packaging film
Heating for deforming thermoplastic semi-finished products
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High-performance and efficient welding of dump sheets, pond sheets and heavy tarpaulins.
Furthermore, the equipment can be used in the automobile industry for the hardening of filling compound and for the activation of plastic components.
The heat output of 3000 W 230 V can be adjusted seamlessly from room temperature to 700 °C. The equipment is fitted with a new and very reliable electronic temperature control and perfect overlap welding is possible in conjunction with the 40 mm sheet die.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
Despite its robustness and efficiency, the Hot-Air S is lightweight equipment weighing 1400 g with a 3 m lead. The device is therefore a modern tool which industrial firms like using.
Extensive accessories top off the use of the HOT-AIR S for welding heavy sheets and tarpaulins.
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The FORPLAST-B automatic welding machine is a very powerful device for applying 50 mm tapes.
The automatic hot air machine offers a heat output of 4000 W 230 V AC, which is electronically infinitely variable up to 700 °C.
The travelling unit is equipped with a strong motor and heavy casing ensuring an efficient drive and strong pressure. The device starts automatically after the weld head has been swivelled in.
In addition, the machine casing is mounted on a three-point support, which is able to compensate any slight unevenness of the welding pad.
The speed is infinitely variable so that it can be matched to the different types of materials.
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Fischer plastic welding engineering GmbH has the smallest hand welding set of the world developed which after the Zirkularschweissystem (similar to vibration) works.
Thus rectangular ones technical parts can be welded to wall elements or pipes on the building site or in production.
With 3 vacuum sow gladly the equipment takes up all forces, which are necessary for welding. The module weighs still approx. 12 kg which by a worker to the place which can be welded is lifted, vacuum start, already is the worker entlasstet and to weld, the equipment makes everything else for start within 5 seconds.
The equipment can be used into the building of cabs, Wagonbau, boat building, air and Rauffahrtbau, even with welding on of sensors/owners/outlets at plastic pipelines is ideal it, since by the circular letter welding system the radius of the pipe does not play the role as with the Rotationsschweissen.
We look for users and distributers of this innovation in the friction welding engineering.
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FCS 2
Rotationsschweißen, rotationssymetrische parts such as pipes, cover, plug can be welded by rotation around the own axle under printing one on the other, we stop extremely fast and angleexactly 10 Winkelminuten.
Thus we obtain strengtheningnesses, which were so far not possible.
Vibration-free and calm welding kinetics - Gundlage of highest quality.
Technology characteristics:
- Precision adding connections - to diameter 200mm
- Stepless performance adjustment for most diverse materials
- Digital angle positioning of arbitrary positions
- extremely exactly
- Printing profile price increase over the process time (3 printing profiles)
- Digital adding way or timing
- After high-speed positioning welding favors
homogeneous connections in the adding seam.
- Noiseless adding - over world fair work!
- Power measurement "inline"
- Force tension in spindle admission!
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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The Spin Welder SWP 06 has been designed and manufactured using state-of-the-art technologies (CAD, CNC).
With this technology it is possible to weld parts made of most thermoplastic materials, having circular shapes.
For spin welding technology, the heat necessary for the fusion of the parts is being produced by a rotating motion combined with thrust pressure.
The motor driving the rotating spindle is a brushless type. The motion of the transducer holder head is achieved with a pneumatic system run by a proportional valve, and on high precision prismatic guides.
One of the most important features of this welder is certainly the cycle control system totally run by a MICROPROCESSOR.
It is possible to weld with time mode, torsion mode or even with distance mode. In this case, the welding height is controlled by encoder with centesimal resolution.
It is very important that the rotating spindle can stop in a precise angular position with an error of +/- 1 degree. Using this feature we can weld parts having a geometric shape with reference angle.
For every cycle phase, descent, welding and solidification, it is possible to program different thrust pressures. With this microprocessor you can store 10 different welding programs.
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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Thanks to the circular vibration technology it is possible to weld pieces of thermoplastic material with complex shapes or, when it is not possible to weld the material itself with the conventional technologies (ultrasounds- hot plate ).
The vibration welder VSP409 has been designed and manufactured using the most updated technologies. The vibration is circular. Contrarily to the existing common welders, the motion is got through the unbalancing of the shaft, that has a particular geometry. This is very important, as the customer can do the fixtures by himself. The mechanical and electrical solutions allow
to work in good conditions and with a wide of regulation possibilities, fitting the welder to the most different welding problems. The welder structure is very strong. The basement and the column are in painted steel. The motor that drives the central shaft, is a Brushless type with the innovative electronic placement set.
The movement of the hold-transducer head is pneumatic, controlled by a proportional valve and it takes place on high precision prismatic guides and
with important mechanical characteristics .
One of the most important feature of this welder is certainly the cycle control system completely run by a microprocessor.
It is possible to weld with time mode or with quote mode function controlled by an encoder with centesimal resolution.
In every phase of the cycle, head down, welding and compression, it is possible to set different thrust pressures.
The microprocessor allows to save 10 welding programs.
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult welding tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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Hot Air Welding Tools
The Leaders in the Compact Category
Discover our complete range of products for hot air welding. Choose from various welding tools, blowers, nozzles and accessories. Since 1958, Wegener has been the pioneer in hot air welding technology. We are dedicated to continuing development at highest quality standards.
Technical Advance in Detail:
- External or internal air supply
- Rotating hose connection
- Temperature control or regulation
- Ergonomic, comfortable, lightweight
- Welding nozzles for all possible applications
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Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces.
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A1
AUTOMATIC SINGLE HEAD WELDING MACHINE
Automatic single head welding machine LISI A1 with variable angle from 30° to 180°. Complete with frame support and head protection. Register seam limiting device from 2 to 0,2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plate temperature by a digital thermoregulator and automatic control of the fusion time by single timers.
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Simple machine operation in the hotplate process goes hand-in-hand with the highest quality and economy requirements. A particular strength of the process is in the joining of more than 2 components (our record: 34 parts for one fuel tank).
* Hot Plate welding machines with contact heating and non-contact heating by means of infrared and gas-convection.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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