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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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SureWeld 20™ Ultrasonic PlungeBonder™
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice
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Manual ultrasonic cutting or welding
Depending of the sonotrode, this very compact and flexible unit, allows to make cutting or welding oprerations.
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Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions.
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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The servopneumatically controlled ultrasonic welding machines of the Dynamic Series have integrated speed and force control. In order to give maximum welding strength to the multiphase structure of semicrystalline polymers, Dynamic Series machines are also equipped with force profiling whereby plastification during the welding process can be adjusted. This guarantees maximum precision and thus perfect welding results.
- Calibration feature
- Highest repeatability with process optimized force profiling
- Suitable for validation
- Can be housed in sound enclosures SSK and is suitable for integration into special purpose machines
- High process reliability
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Used in industries of Plasturgie, the Car, Packaging and the Textile, the LIXEA welder series BA welding with ultrasounds of static use of type is proposed to carry out presses.
It makes it possible to carry out weldings of variable geometry, and this on thermofusible materials thickness being able to reach several Misters.
The principle consists in carrying out the action of welding on a against-tool proposed with plane geometry or relief to accentuate the action of welding and to carry out a particular design of welding
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The ZD6WA5 Traveling Head HF Welder has output power of 6kW, pneumatic press, automatic PLC steering control - electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number.
The HF machine is moving along a table on special rails allowing for smooth motion and exact movement/distance control.
The machine is designed for medium size PVC products where cycle/spot or continuous line weld is required.
Generator
+ Power supply: 3 x 400V; 60Hz
+ Power installed: 9kVA
+ Output power: 6kW
+ Working frequency: 27,12 Mhz stabilized +/-0.06%
+ High-Q cavity generator (smooth regulation)
+ Ceramic-coated triode (7T69R)
+ Fully programmable workweld cycle
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry
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Special designed Supra max HF welder to weld PVC film used for Stretched (French ) Ceiling applications. SUPRA HF Welder has universal application for both: PVC film welding and Harpoon welding with the use of special patented IAW™ "Inverted Airplane Wing" shape tooling. Cork coated work table allows handling of very thin and delicate films and backlit weld area helps to visually inspect weld precision and quality.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Hot plate welding is beneficial to manufacturers seeking to join thermoplastic parts where both high-strength and hermetic seals are required, or where parts have complex geometries, such as irregular shape, or curved or internal walls. Several models of hot plate welders are available to accommodate parts up to 72" x 24" in size. Models are available with horizontal or vertical plates. This process is often employed to assemble batteries, fluid reservoirs, lighters, or other challenging plastics joining applications where cost-effective methods and strong seals are crucial.
HH Series Horizontal Hot Plate Welders
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
Branson's HV-15 vertical hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops.
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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N)
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Branson offers two standard models of Radiance controls: 3G and 3I. These units include DC laser power supplies, CANopen laser bank bus network, 6" LCD touch screen interface, and the ability to control a Branson 2000X Series actuator. The advanced controls include:
Time and distance welding modes (both collapse and absolute)
Force measurement
Process limits with alarms
Multiple preset memory
Graphing and weld history data
Multiple languages
The 3G is a compact bench-top controller. It is designed to interface with a single 2000X actuator and up to two Radiance laser banks capable of delivering up to 250 Watts of laser power. This unit is designed to be operated with an external chiller.
The 3I is a free-standing controller. It is designed to interface with a single 2000X actuator and up to four Radiance laser banks capable of delivering up to 500 Watts of laser power. This unit features an internal chiller for laser cooling.
IRAM 200 and 300
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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Traveling Head HF Welder
Model - ZDWA
High frequency welders ZDWA type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality.
Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments.
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Dual ServoWeld Spin Welder
Best-in-Class Standard Features:
* Large color touch screen with intuitive menu structure
* High precision servo spin drive with orientation accuracy of +/- 0.1
degree
* Servo vertical actuator with positioning accuracy +/- .03 mm
(+/-.001inch)
* Trigger by vertical position or spin torque
* Programmable welding methods include Weld by Time, Rotations, Collapse
Distance with orientation, Absolute Distance with orientation, Energy and
peak Torque.
* Post weld features include Hold by Time, Hold by Collapse Distance, Hold
to a Fixed Position, and Hold in Constant Thrust.
* Up to 11 independent programmable upper and lower part limits allow for
advance process control
* Motorized mechanical stop
* Password protection of setup parameters
* On board storage of 8 part setups
* Weld data output to PC via RS-232
* Extra-rigid rectangular tube column with negligible deflection
* Up to 127mm (5 inch) stroke for greater versatility and easier part load
and unload
* Optical cycle activation switches to reduce operator fatigue
* Integrated design eliminates cables and makes installation more compact
* Automation connector for interfacing with custom machinery
* CE and NAFTA certification
Options:
* Spin tool vacuum system for ease of load.
* Available “less base” or “less base and column” for incorporation into
automation
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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts.
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Welders machine Model ZIA 700 PR is intended for production of disposable car's seat and wheels covers from PE film's sleeve.This machine is adapted to work with overprinted film (measured by photocell) or no overprinted (measured by encoder).
Production process involved in rewinding assigned part of film and making welds and perforations, simultaneously making appropriate length incision in any part of bags/ liners. Prepared products are counted and wind onto a reel.
Machine may be used for production:
- wheel covers
- seat covers
- PE bags
- PE liners
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Specialised high frequency welder Signa Duo Max for blood bags production. It can also be used in other industrial branches. Thanks to the high-tech solutions You can obtain top quality products.
Signa Duo Max has two working tables on one side which are driven by gear chain transmission. Thanks to that solution there is only one operator to control the whole welding process.
+ medical and healthcare
car industry
packing
stationery & decorating industry
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
High frequency welders ZDW type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality. Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising
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The hot-air blower Grand S-Electronic is used anywhere hot air flows, is required for warming up, heating, deforming, shrinking and activating.
The choice of heat output of either 3000 W or 3400 W 230 V can be seamlessly adjusted from room temperature to 700 °C. The device is fitted with a new and very reliable electronic temperature control. The air output is, depending on nozzle, 450 litres/min.
The air flow can be changed by various plug-on nozzles, meaning that various uses are possible.
The hot air blower Grand S-Electronic stands out for its unique ergonomic handle. Thanks to its ergonomics and light weight the user can handle the equipment professionally and effortlessly.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
With its 1400 g weight and 3 m lead the Grand S-Electronic is light, meaning it can be used purely as hand equipment and for installation into various machines.
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