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The world's smallest and lightest compact machine with a integrated control box. The special wedge with optimized heat transfer guarantees top welding performance.
• Sophisticated drive technology, designed to meet the highest demands
• Digital display of temperature and speed
• Optional data recording on memory card possible
• Controlled temperature and drive
• User-friendly
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The world's fastest hot-wedge welding machine welds at up to 5 meters per minute — and, of course, the welding seams are also perfect at this speed.
• High welding performance
• Digital display of temperature, speed and voltage
• Extra-practical one-handle operation
• Steplessly adjustable welding pressure
• Controlled temperature and drive
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Our two-head welders are ideal both for anyone wanting to start the production of PVC frames and for using together with a single-head welder in order to increase production output.
The SA_290 is best suited to this second case. This welder is in fact designed to weld at 90° only and to work alongside a single-head machine. On the SA 290, you can weld standard frames, while the single-head unit can be used for oblique angles and special orders (arches etc..). The particularity of the SA_290 consists in having double heating plate positioning, in the event of your have to weld a partial section of the corner (for some special systems).
The SA_22 on the other hand represents the universal solution if you need to start medium-capacity production. This machine does in fact cater for all the possible needs of the frame manufacturer. You can weld both right angles and variable angles and the working welding width is almost 3 metres (so that medium-large frames can also be made). What is more, the machine features bead s/s restrictors, independently heated and adjustable from 0.2 to 2 mm. (for a perfect finish even on covered profiles). Finally, with the SA_22, you also have the option of regulating all the cycle times (melting & welding) and of checking these by means of the digital timers.
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QUAD_OS12 welds four corners per work cycle and can be fitted in a welding/cleaning line and thereby represents the right choice if your require high productivity and can install an automatic welding and cleaning line (even when purchased by itself, the QUAD_OS12 is delivered ready to be connected in line, including later on).
The machine is fully fitted out to provide utmost performance features. Features include heated bead restrictors (by means of s/s restrictors), adjustable between 0.2 and 2 mm.); console with PC; Ethernet board for connecting the welder to the company LAN network; profile support arms and protection net. The maximum welding dimensions (2.9 x 3.5 m) are extremely broad and the minimum dimensions (340 x 420 mm) can be further reduced on request. The first distinctive feature of this machine consists in having 12 moving tables; this ensures state-of-the-art balancing and corner centring. With QUAD_OS12 you can weld standard frames, doors (three-side/two corner welding) and combinations (e.g., different frames combinations and sash overlaps), communicating to the cleaner that may be in-line the profiles making up each corner so these can be correctly machined. What is more, in view of the large dimensions of the resistance and of the welding range, you can work on two superimposed frames at the same time. Finally, because this is a numerical control machine tool, to offer you a machine that is easy to use and understand, all the software is based on the concept of graphic communication (images &/o messages of immediate and direct interpretation). A standard feature is also the teflon fast-change system.
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Our single-head welders are an excellent solution for anyone wanting to manufacture PVC frames on a limited budget, or to weld large frames with varying angles or arches. Work precision is ensured by the monolithic-casting worktable: this provides extra structural rigidity during performance of the work cycle. Work cycle times are fully automatic and controlled electronically from PLC.
In the event of working mainly covered profiles, we suggest using the
SA_330 unit: the features of this model in fact include the s/s restrictors, independently heated and adjustable from 0.2 to 2.00 mm. (
The SA_320 features fixed limitation and this, on request, can be extended to 0.8 mm.). The SA_330 features include the pair of profile supporting arms (optional on SA_320).
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For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in-house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non- supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly.
How Does It Work?
The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers. The material is placed between the pinch rollers and the hot wedge is inserted. Contact is made between the top and bottom of the material and a melting of the coating occurs with a certain speed of the material crossing the hot wedge surface. The pinch rollers then apply pressure to the melted coating to create the lasting bond.
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Hot Wedge Welders
Wegener Quality Excels
For welding of geomembranes such as in landfills and similar applications, the welding of the plastic must be highly impermeable and durable. With our Geoweld Plus and compact Geoweld Power, we offer you two extremely reliable welding machines to meet this requirement. These machines are also exceptional for difficult conditions such as:
- Overhead welding in tunnel construction
- Small radii
- Working in highly humid conditions
- Confined spaces
- Adverse site conditions
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Cutting & Welding
3 Table Set-up:
10' Main Vacuum Table
8' (2.44m) Usable Welding Length
10' Filler Table
6x8' Cutting Table
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A2 ECO
AUTOMATIC DOUBLE HEAD WELDING MACHINE
Automatic double head welding machine LISI A2 ECO with variable angle 45-180°. Complete with frame support holders and head protections. Bead limiting knives from 0,2 to 2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plates temperature by digital thermoregulators and automatic control of the fusion time by single timers.
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The Spec Wedge Welders were designed using the existing technology of our successful line of Triad Wedge Welders. The Spec line is a line made up of single function welders to perform Overlap welds, Hem Cord welds, Flat Hem welds, Acrylic welding, Thick Material or High-speed welds. This allows the customer to dedicate a Spec Welder for a specific welding function without changing out attachments at an affordable price.
The Spec maintains a noiseless and smokeless operation, a patented Self-centering Wedge and a new Swing-out Wedge feature for easy cleaning, inspection and service. The Spec welders also utilize our same unique self-guiding Track System for hands-free welding. Our exclusive guide systems for the Spec Welders are back and forth and right and left. In addition, the Spec offers right and left hand feed units (mirror image) for simultaneous welding or hemming of sheets, flags, banners, etc. There are no other automatic welders in the world that offer the versatility that the Spec Wedge Welders offer. All welders are available in 110V or 220V.
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We are proud to introduce the "Sinclair Production System". Our system is designed to provide a complete production work station for cutting, welding and grommeting of various fabrication projects. The Main Vacuum Table for welding is the heart of the system. Additional tables can be added to increase the work surface area for welding and provide space for other finishing needs. We offer a precision rotary cutting system and a full line of grommeting machines to compliment the welding. All work is done from a clean, durable work surface and offers versatility to change and grow as needed. Depending on your facility size and layout, our production system is flexible to
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This two L-head welding machine has been designed for welding 90° angles. It speeds start up time and profile locking to the maximum, thanks to unified controls.
It can be externally connected through a RS232 serial gate, which can be used for on-line updates and controls (including remote) with telematic support.
All current safety standards have been fully conformed to, thanks to completely automatic PLC run controls and bi-manual security, that blocks the work cycle start up if the safety
parameters are not satisfied.
The PLC system that has been used has removable terminal blocks, which can be rapidly repaced in the case of breakdown.
This drastically reduces possible problems caused by electric components, and should problems arise, they can be rapidly solved.
The melting and welding phases have been improved further by internal timers to delay movements.
The heating plate temperature is electronically controlled by thermoregulators, which display the information on the front panel on the machine. Heating is by an easily replaced
cartridge element (170 mm long, 6.5 mm diameter).
The welding machine can therefore still work perfectly, even if one or more elements are not working.
The lock presses have a run of 200 mm, and have an automatic reading device for the work level.
Once the profile level is reached, the press run can be regulated by a further 6 mm locking.
The welding machine has double locking pressure: 0.5 during positioning and 6 bar during working phases.
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BB 2020-1 - Double Head Welding Machine-Various Angles
* Designed to weld corners of windows made by PVC profiles.
* enable to make angled welding in the same time at the both heads.
* Depending safety regulations, upper part press pistons works under low pressure system.
* Both heads are capable of welding between 25º - 180º and intermediate degrees.
* Available double pressure system to increase welding endurance.
* Four corner of profile weld in 150 seconds.
* Moving head moved manually and available brake system.
* When the oil pressure goes down; under 4 bars, the machine stops work.
* Weld bead limitation is adjustable to 0.2 mm-3mm (for film-covered profiles).
* Available exhaust valve system which is accelerate up-down moving of upper press pistons.
* Available end table for long PVC profiles.
* Available welding resistance to endured extended periods of time.
* Available: Welding temperature, heating time, melting pressure, affixed pressure.
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The wide range of Ital-Plastick welding machines for PVG doorframes and windows, for traditional 90° welding and, upon request, variable corners, has been completed with a full range of welders for transoms to satisfy the needs of some specific profile series, where this type of work is preferred to the traditional mechanical assembly.
Of course, this kind of process also request specific cutting and corner cleaning machines to reach a perfect final result. Therefore for "V" cutting we suggest to use a TV-300 cutting machine and subsequently clean the welding with a PA-4C type corner cleaning machine.
All the welders are supplied with aluminium restrictors devices positioned on the main table.
The special quality of this new series of transom welders is the high level of automation, which allows fast transictions from welding the corners to welding the transoms as well as different combinations. This range of welders have very simple pneumatic controls capable, through automatic movements, to position and to align the different welding levels thanks to the profile that is being processed, without any mechanical intervention by the operator.
There are various models in this range: Basic, fitted with one welding unit, model SF.01.TL/B, Intermediate with two welding heads, models SF.02.TL/B and SF.02L/B, Combined with three welding units, models SF.03L.T.L/B and SF.03TTT/B, Advanced with four welding units, models SF.O4L/B, SF.04 L.T.T.L/B and SF.04TTTT/B
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A universal head welding machine, for welding fixed angles at 90° and variable angles between 30° and 180°.
The machine was designed to be extremely versatile and flexible, special slip channels for the bearings.Precise 90° welding is guaranteed by special dowels for the bearings.
It has fully automatic electro-pneumatic functions, with adjustable welding bead limiters.
They limit the bead no matter what degree angle is being welded.
An ultra rapid system for fitting the counter-profiles, separate locking for each profile, electronic temperature control for welding plate.
The welding plate can be cleaned by operating a selection switch that takes the plate into a position where it is easy to clean on both sides, with no need for the operator to remove the machine guards and be exposed to burns and knonks.
It is supplied standard with for variable angles.
The base bearings are set for counter-profiles, slotted and drilled, complete with dowels and gauge pins.
Complies with safety standards for low voltage electric equipment.
Complies with safety standards for pneumatic equipment.
Electro-pneumatic protection system to safeguard the operator.
Adjustment handwheels for locking the press run.
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BA 2020 - Single Head Welding Machine
* Designed for welding of PVC profiles.
* Maximum operating safety cover.
* Electro-pneumatic control.
* Maximum welding endurance.
* Welding Angles: between 30º - 180º's [all degrees].
* Time: approx. 65 seconds.
* Welding bead limitation is adjustable to 0.2 mm (for film-covered profiles).
* Welding Height:170 mm [max.].
* 'Rapid Exhaust System' for Upper pressure pistons.
* Standard Arms for Long size Profiles.
* Durable welding resistance & easily changeable single piece teflon sheet.
* All parametres are separately adjustable.
* Practicle welding mould replacement system.
* Machine inter-lock against low air pressure
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Bondjet BJ820
The Bondjet BJ820 is the latest development of Hesse & Knipps' wedge bonding innovation, handling all challenging wire bonding applications on a single platform - RF and microwave devices, COB, MCM and hybrids, fiberoptics and automotive using aluminium or gold wire or ribbon.
High Speed Fine Pitch Wedge Bonder
Precision:
- 1 μm at 3 σ axis repeatibility at an interpolated encoder resolution of 20 nm
Largest Bonding Area
- 305 mm x 410 mm (12'' x 16,1'') work area can serve as two or mor smaller stations for efficient handling of smaller products or substrates, eliminating index time and maximizing throughput
- Enables intelligent automation of extra large products
Speed:
- Up to 7 wires per second
Quality:
- Consistant performance for the highest yields
- Realtime bond quality monitoring system
- Wear- and maintenance free piezo bondhead with solid state hinges
- Software supports control by host computer, product traceability and external statistical analysis
Small footprint, big capability:
- Integrates easily into complex production lines
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Wedge bonders are used in the manufacturing of many microcircuits especially those for RF and microwave applications. Hybond wedge bonders can bond wire and ribbon in materials such as gold, aluminum, copper, silver, palladium and others. For a further look into our wedge bonders we suggest our models 572A, 572A-40, 676 and model 626 multipurpose wire bonder.
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Our most popular clamp! Extra strong self closing sliding wedges for sure, fast clamping action on many materials. Available with standard diamond cut jaws or other type of jaws for different materials.
Capacity from 500N to 100kN.
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Standard wedge elevator
A wedge conveyor uses two conveyor tracks facing each other to provide fast and gentle transport, horizontally as well as vertically. The chain has flexible cleats to carry the product without damaging it. Different cleats are available to accommodate the wide variety of products which may be handled.
Examples of application are transport of soda cans, glass and plastic bottles, cardboard boxes, tissue paper, etc.
Wedge conveyors are suitable for high production rates and can be designed to save floor space. Owing to their principle of operation, the wedge conveyors are not very suitable for transport of very heavy or irregularly shaped objects.
Important features
- Fast, high-capacity vertical transport
- Smooth handling of products
- Suitable for filling and packaging lines, etc.
- Flexible building block principle
- Lightweight, space-saving system
- Only hand tools required to build conveyor
- Easily integrated into other FlexLink conveyors
Limitations
Factors to be considered when planning for a wedge conveyor:
- The product must withstand some side pressure.
- Wet products should be avoided; their lower friction may cause slippage, slowing the flow of products.
- Support rails should be used when the products are heavy or susceptible to compression.
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SAVIME curtain lift system
Technical Characteristics
SAVIME curtain lift system is designed for continuous elevating or descending of boxes (in a flat position). It is a compact machine that can be easily integrated.
Function
Rate : 15 products/min maxi
Speed: 20m/min (depending onn the size of the products)
Maximum size of the boxes (800*400*400 mm) “.
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The self-adhesive technique provides faborable solutions for surfaces requiring protection while manufacturing, storing and transporting products made of glass, metal
and plastic materials.
VITO distance/shipping pads serve as antiskid and anti-scratch spacing devices and simultaneously, as shock absorbers. Therefore, they essentially contribute to the reduction of costs as well as to the minimization of transport damage.
The specific properties relating to applicability, inherent in the base materials - cork, self-adherent foam and cellular rubber - permit to effect extensive utilization in many fields;
they are particularly suitable for the necessary storage and transport of insulating glass or ready-glazed window and door elements consisting of metal and plastic materials.
VITO distance/shipping pads manufactured and achieved in a rational way and adapted to requirements of their processing, are offered in view of the industrial utilization.
VITOCORK "SOF" is also available as cork tape and bobbin/spool/coil conforming to requirements of the automatic processing.
Adequate choice of the distance pad type and of the thickness can enable to meet different conditions and demands (from 2 mm thickness to 6 mm). Please contact us.
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Cutting & Welding
3 Table Set-up:
10' Main Vacuum Table
8' (2.44m) Usable Welding Length
10' Filler Table
6x8' Cutting Table
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The Preso COIN (segmented wedge) DP flow meter accurately measures flow in almost any application. The COIN is suitable for high viscosity fluids, corrosive and abrasive fluids, extreme temperatures such as cryogenic, slurries and other dirty fluids, as well as air, gas and steam. The COIN may also be calibrated for multi-phase applications. Typical accuracies are +/- 3% (uncalibrated) and +/- 0.5% (calibrated), with repeatability of 0.2% of reading and 10:1 turndown ratio. The Preso COIN meter is available in pipe sizes from 0.5" (12 mm) to 48" (1219 mm) and larger.
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The broadband wedge materials have been used successfully in the design of tapered chambers as well as facilities which must have low wall reflections. AEMI manufactures a full line of wedge materials which fully complement our AEP series of compliment absorbers. The anechoic performance of the wedges match those of the pyramids with the only difference being that (due to the inherent shape of the wedge), they are polarization sensitive.
These materials are used to direct energy in a given path so that it may be efficiently absorbed by large, high performance materials which compose the facilities termination.
The company manufactures only NRL fire retardant versions of its broadband absorbers which meets the requirements of NRL. specifications 8093.
Standard material base size is 2' x 2' or 2' x 4' depending upon the application.
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