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Our two-head welders are ideal both for anyone wanting to start the production of PVC frames and for using together with a single-head welder in order to increase production output.
The SA_290 is best suited to this second case. This welder is in fact designed to weld at 90° only and to work alongside a single-head machine. On the SA 290, you can weld standard frames, while the single-head unit can be used for oblique angles and special orders (arches etc..). The particularity of the SA_290 consists in having double heating plate positioning, in the event of your have to weld a partial section of the corner (for some special systems).
The SA_22 on the other hand represents the universal solution if you need to start medium-capacity production. This machine does in fact cater for all the possible needs of the frame manufacturer. You can weld both right angles and variable angles and the working welding width is almost 3 metres (so that medium-large frames can also be made). What is more, the machine features bead s/s restrictors, independently heated and adjustable from 0.2 to 2 mm. (for a perfect finish even on covered profiles). Finally, with the SA_22, you also have the option of regulating all the cycle times (melting & welding) and of checking these by means of the digital timers.
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QUAD_OS12 welds four corners per work cycle and can be fitted in a welding/cleaning line and thereby represents the right choice if your require high productivity and can install an automatic welding and cleaning line (even when purchased by itself, the QUAD_OS12 is delivered ready to be connected in line, including later on).
The machine is fully fitted out to provide utmost performance features. Features include heated bead restrictors (by means of s/s restrictors), adjustable between 0.2 and 2 mm.); console with PC; Ethernet board for connecting the welder to the company LAN network; profile support arms and protection net. The maximum welding dimensions (2.9 x 3.5 m) are extremely broad and the minimum dimensions (340 x 420 mm) can be further reduced on request. The first distinctive feature of this machine consists in having 12 moving tables; this ensures state-of-the-art balancing and corner centring. With QUAD_OS12 you can weld standard frames, doors (three-side/two corner welding) and combinations (e.g., different frames combinations and sash overlaps), communicating to the cleaner that may be in-line the profiles making up each corner so these can be correctly machined. What is more, in view of the large dimensions of the resistance and of the welding range, you can work on two superimposed frames at the same time. Finally, because this is a numerical control machine tool, to offer you a machine that is easy to use and understand, all the software is based on the concept of graphic communication (images &/o messages of immediate and direct interpretation). A standard feature is also the teflon fast-change system.
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Our single-head welders are an excellent solution for anyone wanting to manufacture PVC frames on a limited budget, or to weld large frames with varying angles or arches. Work precision is ensured by the monolithic-casting worktable: this provides extra structural rigidity during performance of the work cycle. Work cycle times are fully automatic and controlled electronically from PLC.
In the event of working mainly covered profiles, we suggest using the
SA_330 unit: the features of this model in fact include the s/s restrictors, independently heated and adjustable from 0.2 to 2.00 mm. (
The SA_320 features fixed limitation and this, on request, can be extended to 0.8 mm.). The SA_330 features include the pair of profile supporting arms (optional on SA_320).
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A2 ECO
AUTOMATIC DOUBLE HEAD WELDING MACHINE
Automatic double head welding machine LISI A2 ECO with variable angle 45-180°. Complete with frame support holders and head protections. Bead limiting knives from 0,2 to 2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plates temperature by digital thermoregulators and automatic control of the fusion time by single timers.
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This two L-head welding machine has been designed for welding 90° angles. It speeds start up time and profile locking to the maximum, thanks to unified controls.
It can be externally connected through a RS232 serial gate, which can be used for on-line updates and controls (including remote) with telematic support.
All current safety standards have been fully conformed to, thanks to completely automatic PLC run controls and bi-manual security, that blocks the work cycle start up if the safety
parameters are not satisfied.
The PLC system that has been used has removable terminal blocks, which can be rapidly repaced in the case of breakdown.
This drastically reduces possible problems caused by electric components, and should problems arise, they can be rapidly solved.
The melting and welding phases have been improved further by internal timers to delay movements.
The heating plate temperature is electronically controlled by thermoregulators, which display the information on the front panel on the machine. Heating is by an easily replaced
cartridge element (170 mm long, 6.5 mm diameter).
The welding machine can therefore still work perfectly, even if one or more elements are not working.
The lock presses have a run of 200 mm, and have an automatic reading device for the work level.
Once the profile level is reached, the press run can be regulated by a further 6 mm locking.
The welding machine has double locking pressure: 0.5 during positioning and 6 bar during working phases.
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BB 2020-1 - Double Head Welding Machine-Various Angles
* Designed to weld corners of windows made by PVC profiles.
* enable to make angled welding in the same time at the both heads.
* Depending safety regulations, upper part press pistons works under low pressure system.
* Both heads are capable of welding between 25º - 180º and intermediate degrees.
* Available double pressure system to increase welding endurance.
* Four corner of profile weld in 150 seconds.
* Moving head moved manually and available brake system.
* When the oil pressure goes down; under 4 bars, the machine stops work.
* Weld bead limitation is adjustable to 0.2 mm-3mm (for film-covered profiles).
* Available exhaust valve system which is accelerate up-down moving of upper press pistons.
* Available end table for long PVC profiles.
* Available welding resistance to endured extended periods of time.
* Available: Welding temperature, heating time, melting pressure, affixed pressure.
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The wide range of Ital-Plastick welding machines for PVG doorframes and windows, for traditional 90° welding and, upon request, variable corners, has been completed with a full range of welders for transoms to satisfy the needs of some specific profile series, where this type of work is preferred to the traditional mechanical assembly.
Of course, this kind of process also request specific cutting and corner cleaning machines to reach a perfect final result. Therefore for "V" cutting we suggest to use a TV-300 cutting machine and subsequently clean the welding with a PA-4C type corner cleaning machine.
All the welders are supplied with aluminium restrictors devices positioned on the main table.
The special quality of this new series of transom welders is the high level of automation, which allows fast transictions from welding the corners to welding the transoms as well as different combinations. This range of welders have very simple pneumatic controls capable, through automatic movements, to position and to align the different welding levels thanks to the profile that is being processed, without any mechanical intervention by the operator.
There are various models in this range: Basic, fitted with one welding unit, model SF.01.TL/B, Intermediate with two welding heads, models SF.02.TL/B and SF.02L/B, Combined with three welding units, models SF.03L.T.L/B and SF.03TTT/B, Advanced with four welding units, models SF.O4L/B, SF.04 L.T.T.L/B and SF.04TTTT/B
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A universal head welding machine, for welding fixed angles at 90° and variable angles between 30° and 180°.
The machine was designed to be extremely versatile and flexible, special slip channels for the bearings.Precise 90° welding is guaranteed by special dowels for the bearings.
It has fully automatic electro-pneumatic functions, with adjustable welding bead limiters.
They limit the bead no matter what degree angle is being welded.
An ultra rapid system for fitting the counter-profiles, separate locking for each profile, electronic temperature control for welding plate.
The welding plate can be cleaned by operating a selection switch that takes the plate into a position where it is easy to clean on both sides, with no need for the operator to remove the machine guards and be exposed to burns and knonks.
It is supplied standard with for variable angles.
The base bearings are set for counter-profiles, slotted and drilled, complete with dowels and gauge pins.
Complies with safety standards for low voltage electric equipment.
Complies with safety standards for pneumatic equipment.
Electro-pneumatic protection system to safeguard the operator.
Adjustment handwheels for locking the press run.
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BA 2020 - Single Head Welding Machine
* Designed for welding of PVC profiles.
* Maximum operating safety cover.
* Electro-pneumatic control.
* Maximum welding endurance.
* Welding Angles: between 30º - 180º's [all degrees].
* Time: approx. 65 seconds.
* Welding bead limitation is adjustable to 0.2 mm (for film-covered profiles).
* Welding Height:170 mm [max.].
* 'Rapid Exhaust System' for Upper pressure pistons.
* Standard Arms for Long size Profiles.
* Durable welding resistance & easily changeable single piece teflon sheet.
* All parametres are separately adjustable.
* Practicle welding mould replacement system.
* Machine inter-lock against low air pressure
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Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.
LaserStar’s Universal Jig offers a significant, competitive
advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of
on-site repair applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.
LaserStar welding systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.
• Lay a bead as small as .0025” / 0.05mm
• Repair slots, pockets, radius contours and angles
• Repair polished, textured and engraved surfaces
• Repair thin walls with little or no warping
• Repair parting line edges and heat sensitive areas
• Alloys include tool steel, aluminum, copper, titanium and powdered metals
The LaserStar produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.
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BEAUVERGER offers over 50 years experience in the field of welding protection screens.
BEAUVERGER designs and manufactures all its products in its manufacturing unit located in Béziers. Thanks to a major innovation effort, its products are evolving constantly, and integrate the most sophisticated techniques, including liquid crystal masks. This knowledge is recognized by users in many industrial fields: automotive, metal construction, foundries, oil industry, etc.
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BEAUVERGER offers a full range of welding shields, designed for all types of use.
Optoelectronic masks: Reflex F1 top, Reflex Flip-up, Albatros
Glass fiber masks: Super Aiglon, Super Robur
Thermoplastic shields: Warmless, Aiglon
Accessories: Thermodur CR39
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BEAUVERGER designs and manufactures all its products in its manufacturing unit located in Béziers. Thanks to a major innovation effort, its products are evolving constantly, and integrate the most sophisticated techniques, including liquid crystal masks. This knowledge is recognized by users in many industrial fields: automotive, metal construction, foundries, oil industry, etc.
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