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Using ultrasounds for cutting and welding is a well-known method that has been successfully applied for some time in many different fields, such as the automotive industry, food-processing and the pharmaceutical, textile and other industries.. This type of processing is carried out using sonotrodes as fixed tools.
Instead of using sonotrodes of a predefined shape, with which the welding procedure is discontinuous, as is the case, for example, with high frequency welding, for thermoplastic materials and nonwoven fabrics S.M.R.E now offer the SM.200.SA ULTRASONIC WELDING MACHINE WITH "ROTOSONIC" TECHNOLOGY . It consists of a special rotating SONOTRODE with an oscillating roller which enables continuous welding of the material.
The sonotrode and the upper roll rotate in a synchronised manner, so that the material runs properly between them.
The welding parameters are varied on the basis of the material being processed simply by adjusting the speed, the distance between the sonotrode and the upper contrast wheel and the pressure. This innovative system, patented by S.M.R.E and applied to this very machine, is a new revolutionary concept of ultrasonic welding not available on the market until now.
To sum up, ROTOSONIC is a new, modern, innovative, ecofriendly and inexpensive technology providing an alternative to traditional systems.
ADVANTAGES: Ease of use, Constant quality, Fast insertion of the guiding device, Securing of the material throughout the welding process, Low energy consumption
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Bitumen sheet welding is accomplished fast and clean with the new BITUMAT from Leister. The easy to operate hot-air welding machine is the perfect alternative to the hazard of propane gas burners. The BITUMAT fulfils all the relevant criteria functionality and safety criteria. It is manufactured in renowned Swiss Leister quality.
• Consistent welding results
• Easy operation
• High welding speed
• Continuously adjustable heating and speed
• Pivotable steering bar enhances occupational safety
• Interchangeable driving roller simplifies cleaning
• Integrated bitumen scraper
• Electronic heating element protection
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The world's smallest and lightest compact machine with a integrated control box. The special wedge with optimized heat transfer guarantees top welding performance.
• Sophisticated drive technology, designed to meet the highest demands
• Digital display of temperature and speed
• Optional data recording on memory card possible
• Controlled temperature and drive
• User-friendly
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For efficient hot-air welding of industrial fabrics the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
• Small, light and handy
• Digital display
• Steplessly controlled air flow
• Automatic start
• High welding speed
• Wrinkle-free welding
• Integrated lifting mechanism
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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding machine
in the world.
Features:
- High welding speed
- Process-optimized nozzle
- Maintenance-free, brushless blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device
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SureWeld 20%u2122 Ultrasonic PlungeBonder%u2122
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps
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With the UNIFLOOR E you can weld floor coverings made of PVC-P, PE, linoleum and modified thermoplastics, without any reconfiguration, up to 7.5 meters per minute. It is reliable, technically perfect and easy to handle.
• Reproducible results thanks to digital display of set
and actual values
• Electronically controlled heating
• Steplessly controlled air flow
• All floor coverings welded without reconfiguration
• Automatic start
• Integrated wall switch
• Unwind construction and trolley attachment as accessories available
• Compact, handy design
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This tried and tested automatic welding machine for roofing membranes is now better than ever: the new VARIMAT V also displays voltage and welding seam length. A model specifically for overlap welding of elastomer bitumen is also available.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes as well as elastomer bitumen
• Easy welding, also of homogenous and thin roofing membranes
• Wrinkle-free welding up to 5 m/min
• Patented pendulum pressure roller guarantees uniform pressure also on uneven surfaces
• Digital display of set and actual values of welding speed and temperature
• Constant temperature and speed independent of voltage fluctuations and ambient temperature
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> Main features
* For welding two 90° and changeable corners (from 45° to 180° on the moving head) * Weld bead limiting devices in heated steel (for welding both white and coloured profiles), that are adjustable from 0.2 till 2 mm * Possibility of checking and adjusting,, on digital temperature regulators, both the fusion & the cooling time with the timer function too * Max. welding width : 2900 mm. * Min. welding width 350 mm. * Profile support arms
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Welding methods: Friction welding
· welding method: linear and circular letter
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The world's fastest hot-wedge welding machine welds at up to 5 meters per minute — and, of course, the welding seams are also perfect at this speed.
• High welding performance
• Digital display of temperature, speed and voltage
• Extra-practical one-handle operation
• Steplessly adjustable welding pressure
• Controlled temperature and drive
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Microprocessor-controlled high-performance tool for overlap welding of industrial fabrics with hot air
• High welding speed
• User-friendly
• Digital display of set and actual values of welding speed, temperature and air flow
• No corrective action required thanks to the new guide roller
• Steplessly controlled air flow
• Wrinkle-free welding
• Automatic start
• Integrated liftig mechanism
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded.
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New 2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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The ultrasonic welders of the USP-M series have been designed and manufactured using state-of-the-art technologies (CAD, CNC).
The mechanical and electrical solutions adopted grant optimum working conditions with extensive adjustment possibilities, as a result making this welder suitable for a wide range of welding applications. The proven reliability of ultrasonic generators assures a constant welding process.
The USP-M welders are available in three models:
with base
bench-type
column-type (possibility of insertion into automatic lines)
The movement of the transducer holder head is achieved with a pneumatic system on high-precision prismatic guides. The welder is provided with a mechanical lock to control the present welding position. A wide range of generators is available: systems with an operating frequency of 20 and 36 kHz, with power from 500 up to 3000 Watt. The generators are technically advanced and totally digital. They incorporate a back-lit display and come enclosed into an elegant metal case. One of the most important characteristics of this welder is the cycle control system, which is totally run by a MICROPROCESSOR.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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For continuous ultrasonic welding of thermoplastic-coated fabrics, the tissues to be joined are put one upon the other by a guiding device and fed between the rotary sonotrode and anvil roller.
By means of ultrasonic the molecular structure of the fabric gets activated and heated. As a result the thermoplastic coating melts and joins.
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30 kHz Press/Thruster Ultrasonic Plastics Assembly System
* 30 kHz Press SystemRugged, heavy-duty construction for worry-free performance
* 30 kHz operation with power to 1500 watts
* Ideal for delicate applications that require more power than conventional 40 kHz systems.
* DPC (Dynamic Process Controller) operation
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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Special applications and materials require special machines and plants.
Jentschmann has the know-how, the experience and means of production, in order to accomplish such projects efficiently at fair costs.
Based on our solid Swiss mechanical engineering paired with state-of-the-art electronics, we offer innovative solutions and concepts to our customers.
For feasibility studies, orders for projects and offers, please get in contact with us or our local agents.
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Hot Wedge Welders
Wegener Quality Excels
For welding of geomembranes such as in landfills and similar applications, the welding of the plastic must be highly impermeable and durable. With our Geoweld Plus and compact Geoweld Power, we offer you two extremely reliable welding machines to meet this requirement. These machines are also exceptional for difficult conditions such as:
- Overhead welding in tunnel construction
- Small radii
- Working in highly humid conditions
- Confined spaces
- Adverse site conditions
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult welding tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time.
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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