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Pneumatic conveying is a core technology of Gericke since more than 60 years! Suction conveyors are very compact, easy to install and simple to operate. The suction unit with its integrated receiving hopper can be placed on feeders, mixers, vessels.
Combined with a weighing sysem, the units work as suction weigher, meaning that batches can be measured during conveying cycle.
The system operate purely pneumatically and are therefore suitable for hazardous areas too.
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Features:
- easy material aspiration and dust-free loading of machines
- gentle conveying, no seperation of material mixtures
- optimum hygiene conditions
- reliable filter systems in GMP quality
- simple to install and to operate
- low energy consumption
- favorable investment- and operating costs
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ANVER TT Series Transfer Tubes instantly provide air movement the moment compressed air is applied and their transfer speed and output flow can be infinitely adjusted by regulating the input pressure. Made from aluminum with a durable anodized finish, they come in a wide variety of bore sizes from 0.375” to 1” (9.5 to 25.4 mm) I.D., with air flows from 15 to 145 SCFM.
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They exploit the principle of the Coanda effect
They were originally designed for sucking and transporting products like dust, granulates, sawdust, grit, metal shavings, but are also suitable for oil spray and welding fumes
Characterised by their low head and very high volumetric yield
They can also be used as blowers, or for cooling surfaces
Maintenance free, good filtering of the compressed air supply is recommended
Available with intake diameters from Ø 7 to Ø 50 mm
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* Patented COAX® technology.
* Available with a three-stage COAX® cartridge MIDI. Choose an Si cartridge for extra vacuum flow, a Pi cartridge for high performance at low feed pressure or an Xi cartridge when high flow and deep vacuum is needed.
* Substantially lower air consumption as compared to conventional ejectors.
* Modular design.
* Available with multiple connection alternatives.
* Low noise level.
* Short evacuation time.
Supplied with a vacuum gauge.
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Positive Displacement Vacuum Pumps
Vacuum pump packages are recommended for the higher rates over longer distances and continuous service. They are also used on many applications where a venturi unit would be adequate but sufficient compressed air is not available. They feature a positive displacement lobe-type blower and are complete packages with motor and blower, secondary material filter on the inlet and muffler on the outlet. These units are mounted on a heavy duty, forkliftable base and are equipped with belt guards conforming to current OSHA standards. Included are a glycerin-filled vacuum gauge and a vacuum relief valve. The secondary filter protects the pump from any carryover of material from the material receiver. Cartridges are easily changed by removing the end cover. Optional differential pressure gauge and/or switch can be furnished to indicate or shut down if filter should become restricted.
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With a wide range of granule receivers ranging from 1,5 to 140 dm3, Piovan is able to offer the ideal solution for all conveying requirements. Three versions of vacuum receivers are available: granule receiver entirely in stainless steel (C models), version with 3 sight glasses (SR models) and in the configuration with glass section (GR units).
Maintenance:
> Effective and rapid cleaning operations
> wide filtering surface and solid steel frame, to guarantee continuous functioning of the system with no production stop for maintenance operations or replacement of the filter
> anti-wearing materials
Design: magnetic sensor integrated in the control box and factory pre-set. A led allows the operator to monitor when the sensor is activated.
Simplified and rapid installation: The possibility to adjust at 360° the adoptor ring as well as the material and vacuum lines, not constrained one another, simplifies the installation of the receiver in line with the plant configuration.
SIMPLIFIED AND ENHANCED OPERATOR INTERFACE: Easy3System
Plug&Play: The receivers are immediately ready for operation once connected, with factory pre-set loading cycles for optimal functioning. The working status and possible alarms are signalled in a user-friendly way with bright green and yellow leds positioned on the upper part of the control box, in a visible position.
The KEYPAD permits to customise the hopper loader’s functioning, setting the conveying times, the pause time between the loading cycles, the maximum number fo unsuccessful loading cycles, the modes of filter cleaning, and the functioning of the proportional valve.
Easy3System is compatible with the previous versions.
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FEEDMAX B and BS/4 Series Loaders
The FEEDMAX B and BS/4 series loaders are built for highest functionality and demanding applications. The modular design of these vacuum loaders guarantees specific adjustment to meet individual customer requirements, as well as for simple cleaning.
- Complete flexibility – Stainless steel line size reducers can be easily interchanged to maximize flexibility.
- Superior wear resistance – Pneumatically actuated cast stainless steel material and vacuum valves for highly abrasive feeding applications.
- Low Maintenance – Interchangeable mirror finish stainless steel center section offers low maintenance and allows hopper capacity to be easily changed.
- Completely dustproof – Pneumatic discharge shut-off valve design permits clean
room operation for standard loaders.
- Highest operational reliability – Dustproof and pneumatically controlled material shut-off discharge valve.
- Ergonomic design – A hinged lid without valves or hose connections offers unmatched accessibility
for simple cleaning.
- Simple cleaning – One self-locking toggle latch is easily accessible and opens towards the operator.
- Easy operation – Modular assemblies with fully accessible quick release band clamps can be easily cleaned and interchanged.
- Easily visible – Status LED`s and pluggable control cable for all network control systems.
- Reliable – Material demand via proximity sensor standard with high heat execution.
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CMP40 vacuum(air,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP-11 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP30 vacuum(air,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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ALD130P-18F is a double diaphragm air micro pump which well suited for compressing air.
Technical Features:
1.Double diaphragm air pump.
2.Uncontaminated flow.
3.Non-metallic construction.
4.Compact size.
5.Maintaince free.
6.Can operate in any installed position.
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CMP-25 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP-17 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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Con-Evator , PGT Vacuum receiver
High performance, environmentally-friendly vacuum hopper loaders covering all aspects of modern conveying technology for plastic materials. The PGT series is based on the vacuum principle and gives a clean, low-noise conveying of materials. No compressed air is required because of a unique non-polluting filter cleaning system. The specially engineered blowers also ensures optimum reliability and consistency..
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Gericke offers a comprehensive range of different diverter valves for pneumatic conveying systems. Starting with simple flat diverter valves, Gericke offers for dense phase conveying systems plug diverter valves and for hygienic applications pipe selector diverter valves type PS. The PS valve is suitable for a wide range of materials and all types of pneumatic conveying systems up to 4 barg. FDA approved materials to meet stringent hygiene requirements. Fast clean version to allow frequent and safe disassembly, gas tight seal which remain inflated even during change along. This valve is suitable for both diverting and converting modes.
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Fills hoppers via cyclonic separation in the inlet load tube and
exhausting air in the outlet tube.
Valves can be stacked on top of each other allowing multiple sources to multiple hoppers.
Standard Features
- Stainless steel material contact points.
- Lightweight aluminum frame, corrosion resistant.
- Positive blade lock (PBL) between blade and cylinder rod.
- Active compression seals (ACS).
- Internal magnetic piston cushioned air cylinder.
- Stacking design for multiple conveying lines.
- Rated for 82oC (180oF).
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90° Diverter
Series 229 & 237
Compact, Abrasion Resistant
The Dynamic Air 90° Diverter is a reliable, low cost, compact and simple design of heavy duty construction. A positive rubber-to-rubber seal is created by the internal flapper which presses against the unused port. The seal improves as the conveying pressure increases, ensuring better performance against leakage in even the most severe dry bulk solids applications.
Features
Abrasion resistant
Positive sealing to 100 PSIG
Full port design
Economical
Compact, low profile
Low maintenance
Position sensors standard
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Features:
- Seal rings at each port
- Full round port pass way design
- Heavy duty body design for pressure surges up to 90psi (6.0bar)
- Manual or pneumatic operated
- Heavy duty pneumatic actuator with integrated mechanical stops
Application:
- Suitable for granular and pellets
- For distributing or merging of product flow
- For differential pressure up to 60psi ( 4.0 bar)
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The V-Diverter valve is used especially for diverting the bulk material flow in pneumatic dense- and dilutephase conveying systems.
The patented design of the plug enables application in any conveying direction.
Design characteristics
- suitable for pneumatic dense- and dilute-phase conveying systems
- smooth and gap-free transition due to patented design of inlet and outlet
- single channel design avoids plugging
- high dust and pressure tightness due to sealing pressing against the housing
- pressure tight from -1.0 to +6.0 bar (g) gauge to the outside and the non activated leg
- high reliability based on maintenance-free actuator
- solid temperature range from -20 to +120°C and ambient temperature range -20 to +40°C for standard design
- no additional safety device necessary as there are no moving parts outside the valve
- easy installation in all orientations because of integrated cast flanges and supports
- easy subsequent change of complete drive from left to right side of diverter valve
- easily visible direction indicator of plug orientation
- direct control of plug orientation by proximity switches
- all bolts in stainless steel
- low total weight
- defection angle 45°
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Bulk flow has to be distributed an collected. For that diverter valves with the highest demand on functionality and operational safety are used. For product pureness deposit-free and CIP capable diverter valves are indispensable.
Their maintenance-free operation is a deciding factor for the profitability of the plant. Diverter valves from Coperion Waeschle fulfil these numerous requirements even at high pressure and temperature ranges.
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Twin-Outlet Diverting Rotary Valve combines the function of a rotary feeder/airlock and diverter valve in one simple mechanism. Select left or right discharge by changing rotor direction via motor and reversing switch. Only one moving part. Very compact. Exclusive tapered rotor allows rotor gap to be easily adjusted. Heavy cast aluminum, iron or stainless steel valve body. Adjustable packing gland shaft seals -- purge available. Heavy duty permanently sealed outboard roller bearings. Ideal for vacuum or pressure conveying systems. Available in five sizes with capacities up to 2,500 cubic feet per hour.
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The M-Diverter valve is used especially as a distributor of bulk materials.
The geometric design of the plug enables application in any conveying direction diverting or merging of the material flow from four lines to one or reversible.
Design characteristics
- suitable for pneumatic dense- and dilute-phase conveying systems
- smooth and gap-free transition due to patented design of inlet and outlet
- single channel design avoids plugging
- high dust and pressure tightness due to sealing pressing against the housing
- pressure tight from -1.0 to +6.0 bar (g) gauge to the outside and the non activated leg
- high reliability based on maintenance-free actuator solid temperature range from -20 to +120°C and ambient temperature range -20 to +40°C for standard design
- no additional safety device necessary as there are no moving parts outside the valve
- easy installation in all orientations because of integrated cast flanges and supports
- flanges easy accessible; no special connections required
- easily visible direction indicator of plug orientation
- direct control of plug orientation by proximity switches
- all bolts in stainless steel
- low total weight
- standard design with electrical connections in IP 65
- defection angle 4 x 45°
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