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Features:
- correct pole faces
- milled grooves
- careful machining of the sealing elements where required
- sealing elements
- aeration bore in the groove
- number of grooves a - 3 cost neutral
- also when the groove is on the face all passages without burr |
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Features:
- correct pole faces
- milled grooves
- careful machining of the sealing elements where required
- sealing elements
- aeration bore in the groove
- number of grooves a - 3 cost neutral
- also when the groove is on the face all passages without burr |
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MAGDOS LT is a solenoid-driven diaphragm pump with a state of the art microprocessor-controlled electronic.
The electronic provides power to the pump drive depending on the system´s pressure requirements thus reducing power consumption, noise level and heat generation. Due to the reduced heat generation MAGDOS LT operates at ambient temperatures of up to 45°C (113°F) depending on the chemical resistance of the wetted end material.
This dosing pump is available for a capacity range of up to 6 l/h and a maximum pressure of 6 to 16 bar. A flexible pressure adjustment is possible.
Double-ball check valves ensure high accuracy even at smallest flow rates.
MAGDOS LT solenoid-driven dosing pumps are especially suitable for water treatment and applications in the process industry. Due to the hermetically sealed design they are suitable for toxic and aggressive media.
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MAGDOS LT is a solenoid-driven diaphragm pump with a state of the art microprocessor-controlled electronic.
The electronic provides power to the pump drive depending on the system´s pressure requirements thus reducing power consumption, noise level and heat generation. Due to the reduced heat generation MAGDOS LT operates at ambient temperatures of up to 45°C (113°F) depending on the chemical resistance of the wetted end material.
This dosing pump is available for a capacity range of up to 6 l/h and a maximum pressure of 6 to 16 bar. A flexible pressure adjustment is possible.
Double-ball check valves ensure high accuracy even at smallest flow rates.
MAGDOS LT solenoid-driven dosing pumps are especially suitable for water treatment and applications in the process industry. Due to the hermetically sealed design they are suitable for toxic and aggressive media.
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RD modules for rounds:
Permanent-electro magnetic modules for rounds handling.
The special shape allows to easily clamp loads with curve surfaces.
CO / CV modules for coils handling:
Permanent-electro magnetic modules for coils handling, even in vertical or horizontal eye.
Special equipments for full-automatic lines.
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They are designed for sheets with thicknesses starting from 4mm.
The model TM4, equipped with 4 permanent-electro cross-beams, is able to lift loads up to 12m lenght and weight up to 20 tons.
The TM6 version, equipped with 6 cross-beams, is able to work with loads up to 16m lenght and 25 tons SWL.
The hydraulic system allows high precision and reliability in time.
The same permanent-electro magnetic technology used in the TM model, but installed on a more economical fixed beam.
Capacity up to 10 tons, max load lenght 6m.
Allow to handle sheets from vertical position (stacks) to horizontal (machine bed) and vice versa.
Permanent-electro magnetic modules for profiles handling.
The modules are installed on a fixed beam, in tailor-made configurations with 2/4/8 pieces.
Fixed beams for laser / plasma cutted pieces.
The special shape and layout of the permanent magnets allows to handle the cutted pieces.
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LONGITUDINAL ELECTRO LIFTING MAGNETS
These magnets are used to lift bundles of material with an irregular surface, which complicates lifting operations. Longitudinal magnets, however, have a particularly deep penetration field that makes them unsusceptible to such irregularities. This enable safe and effortless transport of bundles of material. Moreover, two or more of these magnets can be used, depending on the length of the bundles. In the event that people are present in the lifting area, however, extra mechanical slings must be fitted for safety purposes.
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BAT GRIP
3 Ton capacity permanent-electro lifters with battery.
Equipped with a remote control, this lifter is capable to be used for a long period independent of the power supply (est 7
days), because the energy is only used for a fraction of a second during the MAG/DEMAG phase. |
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Lifting tongs for steel products
The Slingofer hoisting tongs handle any kind of hot and cold steel products, be it ingots from the continuous casting or finished steel coils from the warehouse. Other models are dedicated to the handling of equipments in a steel production plant, such as rolls, electrodes, pallets etc.
Lifting tongs for coils
- Motorized coil lifter
- Electro-hydraulic coil lifter
- Automatic mechanical tong for vertical coils
Coil tilters
- Motorized coil tilter
- Coil tilting tong
Lifting tongs for any application in the steel industry
- C hook for the lifting of coils |
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Located in the north of France, SP2i is specialize in the design and the manufacture of lifting and handling tools for all type of heavy loads.
Today, our experience and know-how in this field, allow us to offer you a large range of tongs adapted to your needs and to your working environment, in the respect of the standards and regulations in force, as well as your own requirements.
Even if the iron and steel sector is our main customer, we also work with the car industry, the railway industry and paper mills … too.
Our tongs are robust, reliable, and a great handiness.
A lot of options are available to satisfy your requests.
In horizontal or vertical Axis
Several versions : Mechanical, Electromechanical, Electrohydraulic
Alternatives : C-hook… Lifting beams …
Types of loads :
- Rolls Mills,
- Flat products,
- Ingots, Slabs …
- Press Tools.
- Bars or pipes bundles …
- … |
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Electromagnets, Lifting Magnets
The Lenoir Magnetic Systems lifting magnets handle any kind of hot or cold steel products. Hot items from the production plant, finished steel coils from the warehouse, scrap from the recycling unit etc. By their sturdy design and conception these equipments are perfectly suited to harsh environments.
Rectangular electromagnets
Applications: handling of steel sheets from 0.5 up to 200 mm, individual items, small and large sized.
Available in bipolar version with deep field: handling of billets, horizontal or vertical coils, bundled items, profiles, wire, rails etc.
Available in high-temperature version: handling of hot products (up to 600°C) |
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Electropermanent magnets utilize permanent magnetic material surrounded by an electrically powered coil. To energize an electropermanent magnet, a momentary pulse of D. C. power is applied to the magnet's coil in order to charge the permanent magnetic material within. Once energized, the electropermanent magnet does not require a constant source of power to retain the lifted steel coil. To release the steel coil, a reverse pulse of D. C. power is applied to the magnet's coil. The Electropermanent magnet design tends to excel when the steel coil's edge stagger is kept to a minimum.
Special Adaptations (Standard Circular, Rectangular, and Bi-Polar)
Able to prevent "telescoping"
Less storage space required
Transport requires less manpower |
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Features:
Cold Operation
Since the electrical current is only used momentarily, no insulation or coil failures are caused by internal heating.
Safer Holding
The permanent magnetic material is unaffected by external power failure. Since Electro-Permanent magnets require electricity only to activate the magnet "on" or "off", there are no mechanical parts that could accidentally stick. Once the magnet is "on" the electricity can be disconnected indefinitely without any interruption to the holding power.
Cycle Time
Energizing the magnetic material typically takes 2-3 seconds.
Power Consumption
Operating costs are very low compared to conventional electromagnets because the power is applied for a minimal time. |
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CNC Controlled Automatic Coil Winder
AN 240 / 480 / 720 Series
AN 240 / 480 / 720 series are excellent winding machines in versatility that can be widely used for variously-shaped bobbin winding types such as relays, solenoids, ignition coils, and others.
Regarding one of the challenges of winding system, "multi-objective production", Nittoku's tool transfer system solved the problem to vastly reduce down-time for specification changeovers. Also its modular system permits addition/removal of processing modules for soldering, taping or assembling to/from system line, the system can build up best suited manufacturing line to meet the market needs.
Further, various options will substantially increase manufacturing efficiency; double traverse mechanism for finer winding, direct spindle mechanism for faster winding and decreases running costs, dedicated software for perfect layer coil winding, etc. |
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Insert Type Coil Winding Machine
BSW-100
BSW-100 is developed to produce fan motor, motor for washing machine and especially for small motors. The machine drops the wound wire in to the coil transfer tool on the turn table. Wire dropping (transferring) is made directly by the weight of wire.
Features
5 axes servo motor control. (Flyer,winding jump,tool index,leads puller (2axes))
Possible to save more than 20 specification from touch panel input.
Set the specification parameter from touch panel. (2 poles,4 poles,6 poles,main coil,sub coil,continues winding,individual winding) |
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Single Flyer Type Outslot Winding Machine
MTY-01-ROH-50 / LOM-0150
Applicable core : Outside slot motor
Considering ease of operation and maintenance, this machine has a simple construction by reduction of the total number of parts. In addition, the total machine footprint is compact. The specifications change can be performed easily due to the single flyer design.
High speed controller made it possible to synchronize 4 axes at once. Accurate positioning of the core and high speed winding are performed.
Single Flyer Type Outslot Winding Machine
LIO-0250
Applicable core : Outside slot motor
Nittoku has developed the high speed winding machine for the outside slot stator winding by applying the NITTOKU-made high speed compact controller. Furthermore the newly developed 2 divisions indexing device is installed. The core loading onto the tooling in the indexing device can be performed in parallel with the coil winding process. This contributes to working efficiency and productivity. The winding accuracy can remarkably be increased, thanks to the high indexing accuracy.
The core holding method is applied from the upper position. So an easy simple tooling set can be performed. This is an excellent easy operation machine.
Flyer Type Outslot Winding Machine
OFT-0160
Applicable core : Outside slot motor
The servo controlled flyer vertical axis gives the machine the ability to create lead wires up to 400mm in length. The wire can be tapped at any position required and simple programming can change the position. Feed back from the core height measurement is applied to the winding program to adjust the core height tolerance. |
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Hook Type Inslot Winding Machine
HIM-03 Applicable core : Inside slot stator
Model HIM-03 has been developed for inside slot stators winding with new technology `Hook Winding` which uses outward fingers to slide wires through stator slots instead of nozzles passing in the slot. The `hook` finger tool with NC control also enables precision winding.
Features
No nozzle space is required in the slots. It enhances slot-fill up to 70%.(ref.)Maximum Slot-fill Insert Winding 85% Hook Winding 70% Nozzle Winding 50%.
This is concentrated direct winding. Therefore, lower end turns can be achieved, and the motor itself can be smaller.
With forming tool, multi-wire winding is enabled at tight slot opening.
Multiple wires can be wound at once, including heavy gages, since the nozzle does not enter the slot. |
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Nozzle Oscillation Type Brushless Inslot Winding Machine
CIT-0150-S / CIT-0150-M / CIT-0150-L
High productivity, due to 3-nozzle synchronized winding for 3-phase motor.
Numerically controled, synchronized 3-nozzle traverse.
Servo-driven for nozzle traverse, stroke change and core indexing. High slot fill is possible.
High speed and minimized sound, due to newly-developed mechanism to reduce vibration.
High accuracy and durability.
NOL-0160 / NOL-0260
Applicable core : Inside slot motor/Outside slot motor
Nittoku has developed a new machine to wind small outside slot stator cores. Each machine includes Nittoku`s original controller and newly developed AC servomotor technology. The machine has been developed with compact design and easy changeover in mind.
Features
Winding is executed by rotating the nested part on the S-axis, while X, Y, & Z-axis are controlled by the wire nozzle. Different specifications including stack height change, number of poles and number of turns can be altered via PC.
Layered winding is possible due to newly developed wire feed methods.
Nozzle position and wire feeding can be changed throughout every layer of the winding process. This reduces slack, therefore creating better winding condition.
Winding time is reduced as a result of wire feed method. This is possible through intermittent nozzle feed and changing nozzle position throughout the winding process.
Precise positioning of the bridge wire from pole to pole is possible due to the AC servomotor.
This series can be linked with our other machines via our Free Flow transfer system. Processes before or after winding can be fully automated. |
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Full automatic power inductor winding system
PIW-1050 / PIW-0450
This machine is high performance winding machine for power inductor coil production.
Supplies the coil from the bowl feeder. Winding, soldering and unloading to tape are conducted automatically.
This model is suitable for single spec mass-production.
Vertical index adopted for less space.
Lead free solder is available.
Power inductor coil winding machine
PIW-01N / PWF-0150
PIW-01N
This machine is high performance winding machine for power inductor coil production.
Suitable for multi-spec & small-lot production. Core loading method is selectable from manual loading or bowl feeding depending on the output.
Spindle winding.
Core supply, unloading, winding and welding are proceeded at different stations for stabilized machine performance.
Machine is designed for minimized floor space and less heavy weight.
Pre wire fixing is made by thermal compression bonding.
PIW-0150
This machine is high performance winding machine for power inductor coil production.
Suitable for multi-spec & small-lot production. Core loading method is selectable from manual loading or bowl feeding depending on the output.
Welding is conducted during winding to shorten the cycle time.
Machine is designed for minimized floor space and less heavy weight.
Pre wire fixing is made by thermal compression bonding.
Power inductor winding machine (Lead frame type)
VAM-0450H
This machine is high performance winding machine for terminal based type power inductor production. Divide winding and welding process to shorten the cycle time. Type of welding process is selectable. |
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Benchtop Operating System
BOS Series Spindle Coil winder
The BOS series machines are high-performance, bench top coil winding machines equipped with servo motors. The cast-metal body is excellent in rigidity and integrated manufacturing by five faces machining center enhances imposing accuracy. Fundamental machine construction reduces the number of component parts and makes it easier maintenance.
We have a variety of manufacturing line according to production work specifications or wire specifications. |
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CNC Turret index type Coil Winder
NT480 Series
NT480 series are winding machines that integrate table and other units. The model reduces the number of component parts, enhances imposition accuracy, minimizes the variation per hour, facilitates maintenance or accuracy recurrence, and is excellent in rigidity.
The tool and nozzle bar can be changed quickly with the quick change mechanism, and specification changeovers will be easily available. Also introducing the turret index coil winder with spindles on both sides, the model reduces the bobbin loading time. |
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With shaft: max. carrying capacity 2000 Kg.
With shaft: max. carrying capacity 3000 Kg.
With shaft: max. carrying capacity 5000 Kg.
With mobile arms: max. carrying capacity 2000 Kg.
With mobile arms: max. carrying capacity 3000 Kg.
With mobile arms: max. carrying capacity 5000 Kg.
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This machine is used for winding tasks of transformer loops and is widely used in many transformer manufactures.
Feauters:Beautiful appearance and high load bear capacity
Stable starting speed and efficient break speed
Reliable operation and easy to control
Big torque force and low noise
Adjustable winding mould for optional choice.(maximum length:5000mm)
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