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With its XS 211 / XS 321 machining center concept, MAG Powertrain is setting a new standard in the field of "Lean“ production. MAG Powertrain engineers have developed a manufacturing concept to meet the highest technological requirements at the lowest cost.
The result is a machining center with MAG Powertrain quality at an unbeatably low price. The XS 211 / XS 321 machine design is based on the MAG Powertrain modular machine concept. This guarantees that every machine can be individually constructed to meet a customer’s requirements. Whether aluminum, steel or grey cast iron machining, the XS 211 / XS 321 is the right solution for your manufacturing process.
The machine concept is designed for medium to high volume manufacturing. A special feature of the XS series is that of system integration. The advantage is that, with different automation interfaces, XS machining centers can be easily integrated into existing production systems.
Advantages of the XS 211 / XS 321
- Low initial investment
- Three-point location
- Use of well-proved components
- Short commissioning time
- Flexible automation concepts (front and top loading)
- The machine can be easily adapted to customer needs
- Very compact machine design
- Small footprint of machining center
- Excellent accessibility
- Available with Siemens or Fanuc control
- Modular machine structure
- Proven MAG Powertrain principle
- Directly driven table
- Column with X/Y cross slide
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The most advanced comact design - Next Generation Machining Center
Hyundai-Kia Machine vertical machining center series accomplished super power heavy duty cutting with high accuracy, high rigidity and high precision, based on minimized heat distortion super precision spindle with angular contact ball bearing and rigid mechanism. Hyundai-Kia Machine vertical machining center series could be born because traditions of long time machine builder, his Know-How and mixture of newly developed technology.
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The Storm machining centers - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic guides make use of a hybrid sliding system: roller slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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New Leader of Vertical Tapping Center
Spindle Structure of 12,000rpm is Designed for Tapping
Less than 1 second it need to reach max. spindle speed, 12,000rpm : 0.6sec
Realizing 1G (9.8 m/s ) acceleration [VX380T only] with a rapid traverse of 56m/min (2,205ipm)
Rigid Tapping at 6,000rpm
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= DuraVertical 5060 =
Dura means new value in machine tools
With its "strength through simplicity" and "high flexibility and versatility,"the Dura Series offers the "confidence of stable operation" and "high-precision, high-quality machining," with excellent cost performance.
In order to meet all the requirements demanded of a machine tool, we thoroughly refined the basic functions to create a completely new machine.
This new concept machine, which takes basic performance and reliability to the highest level, will provide powerful support for our customers' machining.
Both the width and depth are smaller than conventional machines, dramatically increasing productivity per unit area.
With a basic design which completely eliminates waste and maximizes travel on all axes, we have secured a large work envelope.
This greater travel makes it suitable for a wide range of workpieces.
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Product Lines:
Vertical Center Nexus Series:
High Performance vertical machining center designed to provide the maximum value.
VTC Series:
Fixed table, travelling column vertical machining center available with either #50 or #40 spindle taper. Fast tool changes and high speed positioning.
Moldmaker & Super Moldmaker:
Double column Machining Centers for high precision dies and molds.
FJV Series:
High accuracy and high rigidity vertical machining centre featuring double column construction.
Mazatech V Series:
Column feed vertical machining centers.
Versatech V Series:
Large double column vertical machining centers which can machine all 5 faces in the same workpiece setup by automatically mounting a right angel head to the main spindle.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Features:
Hardened and precision ground guide-ways are Turcite-B coated. Extra wide box ways design increase contact surface area for higher stability, faster positioning and heavier cutting.
The multi-speed spindle adopts top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool even at 10,000 rpm. (Optional: KMV-8VC).
The spindle runs on high precision taper roller bearings which allow for any type of heavy duty cutting without vibration.
The Z axis is balanced with Nitrogen in conjunction with pneumatic Nitrogen cushioning of the headstock for automatic balancing during vertical motion. Perfectly level and smooth action eradicates vibration. (Optional: KMV-8VC)
Lubricant is pressure fed at a volumetric ratio for even distribution at all critical points for optimal lubrication.
All three axes employ C3 grade high precision ball screws, each with dual pretension nuts and internal cooling ducts with preloaded support at both ends.
The spindle and ball screws at all three axes are cooled by re-circulated oil which passes through an oil chiller, dispelling heat deformation (optional: KMV-8VC).
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Compatible with a variety of CNC control systems including Fanuc, Mitsubishi, Siemens, Heidenhain or Italian Selca..
Sizes available from 820 × 600× 600mm to 1600 × 815 × 815mm ( X × Y × Z ).
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The VMC 4020 FX is our most popular VMC. It provides a wide power range for job shop metal cutting flexibility. The VMC 4020 FX is designed with flame hardened integrated box way construction, Steinmeyer ETA+ dual mounted ball screws and spindle speeds ranges 8,000 to 10,000 RPM. This machine is ideal for job shops, mold/die and other mid-range parts producers.
40"x20"x20" Envelope
X/Y/Z axes travel on the VMC 4020 FX is 40" (1,016mm) X 20" (508mm) X 20" (508mm). Rapid Travel rate is 1,000 inch/min (25.4 m/min).
VMC 4020 FX comes with two available control options, Fadal GE Fanuc Oi - MC control or Fadal MP CNC control. With these choices MAG Fadal provides a complete package to meet our customers' ever changing machine requirements.
For detailed specification on VMC 4020 FX with Fadal GE Fanuc Oi- MC control please click here
For detailed specification on VMC 4020 FX with Fadal MP CNC control please click here
For detailed specification on VMC 4020 with GE Fanuc 18i-MB5 CNC control please click here
Advantages of FX Series
Cast iron integrated box way construction for increased vibration dampening
Box way system utilizing integral flame hardened ways for excellent stiffness
ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high-end standard features or intuitive, user friendly proprietary control - Fadal MP CNC
High performance machining and low cycle times
Superior performance in cutting steel and other hard metals
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VX Simple and efficient
Machines with vertical spindle suitable for machining work pieces in small and medium series. The VX centres ensure a return on investments very fast !
A simple concept for high performances ! Compact, ergonomic, powerful and precise, the vertical centres HURON VX offer an excellent profitability for operations such as milling, drilling, boring and tapping in the sectors of tooling and production in small and medium series.
VX 10
XYZ 1.020 / 510 / 510 mm
1.200 x 500 mm / 800 kg
8.000 rpm - 16,5 kW
XYZ = 24 m/min
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For a large range of applications the new VCE Pro-Range is the machine to be chosen. Whether 2½D or 3D application, the machine won't let you down.
The standard machine has a performance, which fulfills most of the customers' demands. With additional options the machine can be customized.
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The Univers 4000, at the entry level of the Unisign range of vertical machining centres, is a very flexible and reliable vertical machining centre which offers powerful and accurate machining at a very competitive price. Typical features are the extended Y- and Z-axis of respectively 600 and 500 mm and the upgraded spindle of 26 kW (S1-100%) and 12.000 rpm.
The Univers 6 has gained the reputation of an extremely flexible and reliable machining platform that, due to its flexible design, has found numerous applications throughout the metalworking industry. The vertical clamping front, which has become a trademark for the UNIVERS machines, enables the integration of very specific features such as customer specific fixtures, horizontal and/or vertical rotary tables as A-, B- or C-axis, etc. The right angular head with automatic tool change offers multi-sided machining capabilities.
The Univers 6 C-1 is based on the very successful Univers 6 and is equipped with carousel turning station for components up to approximately Ø 1.000 mm x 400 mm.
The Univers 6 C-2 is similar to the Univers 6 C-1 but with two work zones to enable pendulum machining. Each work zone can be equipped with a carousel turning station.
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MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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The VMC 3016 FX is a part of the MAG Fadal's FX Series. This compact-designed machine provides customers with unsurpassed performance utilizing heavy-duty box way construction, high speed spindles from 8,000 RPM up to 15,000 RPM, and dual mounted Steinmeyer ETA+ ball screws. With two available control options, MAG Fadal delivers a complete package to meet your ever changing machine requirements.
MAG Fadal VMC 3016FX is designed for versatile metal cutting operations and has a strong focus on rigidity, speed, and controls capability. The machine is especially well suited for die and mold producers and parts manufacturers who need a highly capable machine with low operating costs. MAG Fadal 3016 FX is extremely rigid and delivers fantastic dynamic cutting stability of smaller parts from steel, aluminum or graphite.
30"x16"x20" Envelope
This machine weight is 8,300 lbs (3,765 kg) and the working envelope size is
30" (762mm) x 16" (406mm) x 20" (508mm). The construction type is cast iron Box Way on all three axes.
The VMC 3016 FX has a 21- tool automatic tool changer and standard spindle performance 22.1 HP*/ 77.5 lbf-ft* (17 kW*/ 105 N-m*).
Machine Specification
This machine is available with three choices of controls and whole set of performance enhancing options.
Advantages of FX Series
- Cast iron integrated box way constructions for increased vibration damping
- Box way system utilizing integral flame hardened ways for excellent stiffness
- ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
- Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high end standard features or intuitive, user friendly proprietary control - Fadal MP-CNC
- High performance machining and low cycle times
- Superior Performance in Cutting Steel and other Hard Metals
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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= NV4000 DCG =
Presenting the ideal machining center.
It's been 50 years since the birth of the machining center.
As performance reaches maturity, we at Mori Seiki decided to wipe the slate clean and take a completely fresh look at machine tool design.
The result was DCG (Driven at the Center of Gravity), a method to minimize
the vibration of moving parts.
The perfect "Driven at the Center of Gravity" system was made possible for
the NV4000 DCG by achieving the ideal form of the machining center.
It fuses high speed and high quality at a top level.
However, the machining center still has room to grow.
This is proven by how much of the future is packed into this machine.
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NV7000 is a vertical machining center with a wide work envelope and
high-rigidity body that offers outstanding ease of use and cost performance.
It has the largest Y-axis travel in its class , and a vise one size larger can also be mounted.
* Extended Y-axis stroke
* Space-saving design
* Uses Direct Drive Spindle
* Spindles are available in 3 types (option)
* Uses ball screw core cooling
* Achieves improved damping capacity by adopting slideways for all axes
* 3 types of chip disposal (option)
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VMC 4525, VMC 6030 and VMC 8030 are designed for machining large parts. With these machines, large parts can be easily loaded on the table from the front or side doors.
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
The VMC 8030 VMC is suitable for large and long part producers. Machinists can rough-out material fast then execute final passes for smooth and accurate finish parts.
The work envelope is 80"(2,032 mm) x 30" (762mm) x 30" (762mm) in X, Y and Z axes. Optional extended Z travels are available should your applications demand.
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KX The Classic HURON
As far back as 1993, Huron presents a very innovating concept of high speed multiaxes machines. KX milling centres have been launched in 1998, portal type and mobile table with 3 axes.
Applications concerned are moulds, cutting tools and machining of models, prototyping and complex pieces.
These machine-tools allow an important swarf removal in roughing, a very high precision in contouring and a high quality in surfacing.
KX 10
XYZ 1.000 / 700 / 550 mm
1.250 x 700 mm / 1.500 kg
18.000 rpm - 35 kW - 120 Nm
XY = 30 m/min - Z = 18 m/min
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Quick, precise, compact, and as multifaceted as your manufacturing tasks
The machining centres of the CHIRON 08 MAGNUM series are among the most versatile machines in the compact category.
These high performance centres are quick to set up, easy to operate, very stable, highly dynamic and low-maintenance. With a chip-to-chip time as fast as 1.3 s, axis acceleration up to 2 g, and spindle speeds up to 40,000 rpm, these machining centres are setting records in productivity per unit area.
With its modular design, and numerous configuration possibilities, every FZ 08 MAGNUM basic machine can be customized into a perfect solution for your requirements.
Basic design – vertical and compact for high productivity per unit area
Design related advantages:
- I Simple, robust basic structure
- Vertical moving column principle
- Low maintenance and long lasting
- Compact design for high productivity per unit area
- High rigidity and thermal stabilityI Digital direct drives and guides outside the work area
- High running, positioning and long-term precision
- Fully enclosed work area
- Protective covering made of stainless steel
- Easily viewable and accessible work area
- Smooth, steep walls for ideal chip fl ow directly to the chip conveyor
- Foundation free set-up
- Service friendly access to all units
- Can be easily relocated within the plant, thanks to built-in transport wheels
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FJV series Double Column Machining Centers
These high-accuracy, high-rigidity vertical machining centers feature double column construction. They all have high performance spindles and are available with a wide range of table sizes up to 3000 x 2000 mm (118.11" x 78.74") which is required to machine large size liquid crystal panel production components.
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Features
- Spindle Speed-----15000rpm/20000(Option)
- X,Y Rapids 1417ipm(36m/min)
- Z Rapid 1181ipm(30m/min)
- Tool-to-tool--------0.8scs
- Table Index---------2scs
- All three axes use self-grease -lubricated guideways system, this kind of lubrication system can protect environment as there is no used oil disposal problem.
- To increase the safety during machining, the machine base is one-piece casting with slope design and equipped with large volume coolant flow surrounding the machine base for fast chips removal
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Specially designed for micromachining
Up to 40 m/min feed rate at the work piece, maximum feed rate is limited to obtain highest possible precision
Extremely stiff portal machine design with very short Z axis
Linear drives in all axes for highest dynamics and stiffness
Long tool life due to low vibrations and high stiffness of the machine
Roughing and finishing of steel (hardened), copper, aluminium and graphite
3D-contour measurement of work pieces directly on the machine (optional)
Roeders RMS6 control for highest accuracy and minimal machining time
Spindel growth compensation with high precision sensor available
Cooling of linear drives and milling spindle for highest accuracy
Minimal quantity lubrication or optional use of standard coolant
Removal of chips into collection bins below the machine, optional scraping conveyor
Small dimensions, electrical cabinet integrated into the machine cabin (overseas transport in container possible)
Big windows with safety glass for good view into the working area, easy loading by crane possible
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Features:
The machine base, columns, cross beam, work table, slide ways, head and all cast parts are of top grade Meehanite Cast Iron. All components are subjected to annealing, which dispels any internal stress and prevents deformation.
The Z axis is built with tough cast iron box construction designed for heavy loads and analyzed for internal stress, also reinforced with rugged internal rib support.
Ultra wide ladder type cross beam with dual LM linear guide ways ensures rigidity of the spindle and wards off tilting.
Both X and Y axes are equipped with high precision heavy duty LM guide ways.
The standard integrated direct drive spindle employs two pairs of ultra-precision taper roller bearings with oil chiller cooling system. Long nose spindles are available as per customer requirements.
All three axes adopt pretension super precision hollow core ball screws integrated with a flow- through pressurized coolant system for constant cooling.
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Dual screw type chain driven chip conveyers eliminate debris efficiently.
Every machine undergoes parameter laser testing and fine tuning before shipment. Each comes with its own certificate of laser testing.
The Z axis is balanced with Nitrogen in conjunction with dual pneumatic cylinders Nitrogen cushioning of the headstock for automatic balancing during vertical motion.
The multi-speed spindle is matched with top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool.
The control panel positioning is adjustable so that operators get the most advantageous viewpoint throughout various stages of processing.
Sizes available from ( 1800~2500 )mm by ( 2200~6200)mm.
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HIGH PERFORMANCE
Model KP-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws in longitudinal, cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Tool coolant equipment JUMA+GAIN 60, tank 1000 l, 30 l/min, 10 bar.
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VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes.
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