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VX Simple and efficient
Machines with vertical spindle suitable for machining work pieces in small and medium series. The VX centres ensure a return on investments very fast !
A simple concept for high performances ! Compact, ergonomic, powerful and precise, the vertical centres HURON VX offer an excellent profitability for operations such as milling, drilling, boring and tapping in the sectors of tooling and production in small and medium series.
VX 10
XYZ 1.020 / 510 / 510 mm
1.200 x 500 mm / 800 kg
8.000 rpm - 16,5 kW
XYZ = 24 m/min
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For a large range of applications the new VCE Pro-Range is the machine to be chosen. Whether 2½D or 3D application, the machine won't let you down.
The standard machine has a performance, which fulfills most of the customers' demands. With additional options the machine can be customized.
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The Univers 4000, at the entry level of the Unisign range of vertical machining centres, is a very flexible and reliable vertical machining centre which offers powerful and accurate machining at a very competitive price. Typical features are the extended Y- and Z-axis of respectively 600 and 500 mm and the upgraded spindle of 26 kW (S1-100%) and 12.000 rpm.
The Univers 6 has gained the reputation of an extremely flexible and reliable machining platform that, due to its flexible design, has found numerous applications throughout the metalworking industry. The vertical clamping front, which has become a trademark for the UNIVERS machines, enables the integration of very specific features such as customer specific fixtures, horizontal and/or vertical rotary tables as A-, B- or C-axis, etc. The right angular head with automatic tool change offers multi-sided machining capabilities.
The Univers 6 C-1 is based on the very successful Univers 6 and is equipped with carousel turning station for components up to approximately Ø 1.000 mm x 400 mm.
The Univers 6 C-2 is similar to the Univers 6 C-1 but with two work zones to enable pendulum machining. Each work zone can be equipped with a carousel turning station.
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MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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The VMC 3016 FX is a part of the MAG Fadal's FX Series. This compact-designed machine provides customers with unsurpassed performance utilizing heavy-duty box way construction, high speed spindles from 8,000 RPM up to 15,000 RPM, and dual mounted Steinmeyer ETA+ ball screws. With two available control options, MAG Fadal delivers a complete package to meet your ever changing machine requirements.
MAG Fadal VMC 3016FX is designed for versatile metal cutting operations and has a strong focus on rigidity, speed, and controls capability. The machine is especially well suited for die and mold producers and parts manufacturers who need a highly capable machine with low operating costs. MAG Fadal 3016 FX is extremely rigid and delivers fantastic dynamic cutting stability of smaller parts from steel, aluminum or graphite.
30"x16"x20" Envelope
This machine weight is 8,300 lbs (3,765 kg) and the working envelope size is
30" (762mm) x 16" (406mm) x 20" (508mm). The construction type is cast iron Box Way on all three axes.
The VMC 3016 FX has a 21- tool automatic tool changer and standard spindle performance 22.1 HP*/ 77.5 lbf-ft* (17 kW*/ 105 N-m*).
Machine Specification
This machine is available with three choices of controls and whole set of performance enhancing options.
Advantages of FX Series
- Cast iron integrated box way constructions for increased vibration damping
- Box way system utilizing integral flame hardened ways for excellent stiffness
- ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
- Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high end standard features or intuitive, user friendly proprietary control - Fadal MP-CNC
- High performance machining and low cycle times
- Superior Performance in Cutting Steel and other Hard Metals
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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= NV4000 DCG =
Presenting the ideal machining center.
It's been 50 years since the birth of the machining center.
As performance reaches maturity, we at Mori Seiki decided to wipe the slate clean and take a completely fresh look at machine tool design.
The result was DCG (Driven at the Center of Gravity), a method to minimize
the vibration of moving parts.
The perfect "Driven at the Center of Gravity" system was made possible for
the NV4000 DCG by achieving the ideal form of the machining center.
It fuses high speed and high quality at a top level.
However, the machining center still has room to grow.
This is proven by how much of the future is packed into this machine.
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NV7000 is a vertical machining center with a wide work envelope and
high-rigidity body that offers outstanding ease of use and cost performance.
It has the largest Y-axis travel in its class , and a vise one size larger can also be mounted.
* Extended Y-axis stroke
* Space-saving design
* Uses Direct Drive Spindle
* Spindles are available in 3 types (option)
* Uses ball screw core cooling
* Achieves improved damping capacity by adopting slideways for all axes
* 3 types of chip disposal (option)
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VMC 4525, VMC 6030 and VMC 8030 are designed for machining large parts. With these machines, large parts can be easily loaded on the table from the front or side doors.
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
The VMC 8030 VMC is suitable for large and long part producers. Machinists can rough-out material fast then execute final passes for smooth and accurate finish parts.
The work envelope is 80"(2,032 mm) x 30" (762mm) x 30" (762mm) in X, Y and Z axes. Optional extended Z travels are available should your applications demand.
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KX The Classic HURON
As far back as 1993, Huron presents a very innovating concept of high speed multiaxes machines. KX milling centres have been launched in 1998, portal type and mobile table with 3 axes.
Applications concerned are moulds, cutting tools and machining of models, prototyping and complex pieces.
These machine-tools allow an important swarf removal in roughing, a very high precision in contouring and a high quality in surfacing.
KX 10
XYZ 1.000 / 700 / 550 mm
1.250 x 700 mm / 1.500 kg
18.000 rpm - 35 kW - 120 Nm
XY = 30 m/min - Z = 18 m/min
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Quick, precise, compact, and as multifaceted as your manufacturing tasks
The machining centres of the CHIRON 08 MAGNUM series are among the most versatile machines in the compact category.
These high performance centres are quick to set up, easy to operate, very stable, highly dynamic and low-maintenance. With a chip-to-chip time as fast as 1.3 s, axis acceleration up to 2 g, and spindle speeds up to 40,000 rpm, these machining centres are setting records in productivity per unit area.
With its modular design, and numerous configuration possibilities, every FZ 08 MAGNUM basic machine can be customized into a perfect solution for your requirements.
Basic design – vertical and compact for high productivity per unit area
Design related advantages:
- I Simple, robust basic structure
- Vertical moving column principle
- Low maintenance and long lasting
- Compact design for high productivity per unit area
- High rigidity and thermal stabilityI Digital direct drives and guides outside the work area
- High running, positioning and long-term precision
- Fully enclosed work area
- Protective covering made of stainless steel
- Easily viewable and accessible work area
- Smooth, steep walls for ideal chip fl ow directly to the chip conveyor
- Foundation free set-up
- Service friendly access to all units
- Can be easily relocated within the plant, thanks to built-in transport wheels
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FJV series Double Column Machining Centers
These high-accuracy, high-rigidity vertical machining centers feature double column construction. They all have high performance spindles and are available with a wide range of table sizes up to 3000 x 2000 mm (118.11" x 78.74") which is required to machine large size liquid crystal panel production components.
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Features
- Spindle Speed-----15000rpm/20000(Option)
- X,Y Rapids 1417ipm(36m/min)
- Z Rapid 1181ipm(30m/min)
- Tool-to-tool--------0.8scs
- Table Index---------2scs
- All three axes use self-grease -lubricated guideways system, this kind of lubrication system can protect environment as there is no used oil disposal problem.
- To increase the safety during machining, the machine base is one-piece casting with slope design and equipped with large volume coolant flow surrounding the machine base for fast chips removal
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Specially designed for micromachining
Up to 40 m/min feed rate at the work piece, maximum feed rate is limited to obtain highest possible precision
Extremely stiff portal machine design with very short Z axis
Linear drives in all axes for highest dynamics and stiffness
Long tool life due to low vibrations and high stiffness of the machine
Roughing and finishing of steel (hardened), copper, aluminium and graphite
3D-contour measurement of work pieces directly on the machine (optional)
Roeders RMS6 control for highest accuracy and minimal machining time
Spindel growth compensation with high precision sensor available
Cooling of linear drives and milling spindle for highest accuracy
Minimal quantity lubrication or optional use of standard coolant
Removal of chips into collection bins below the machine, optional scraping conveyor
Small dimensions, electrical cabinet integrated into the machine cabin (overseas transport in container possible)
Big windows with safety glass for good view into the working area, easy loading by crane possible
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Features:
The machine base, columns, cross beam, work table, slide ways, head and all cast parts are of top grade Meehanite Cast Iron. All components are subjected to annealing, which dispels any internal stress and prevents deformation.
The Z axis is built with tough cast iron box construction designed for heavy loads and analyzed for internal stress, also reinforced with rugged internal rib support.
Ultra wide ladder type cross beam with dual LM linear guide ways ensures rigidity of the spindle and wards off tilting.
Both X and Y axes are equipped with high precision heavy duty LM guide ways.
The standard integrated direct drive spindle employs two pairs of ultra-precision taper roller bearings with oil chiller cooling system. Long nose spindles are available as per customer requirements.
All three axes adopt pretension super precision hollow core ball screws integrated with a flow- through pressurized coolant system for constant cooling.
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Dual screw type chain driven chip conveyers eliminate debris efficiently.
Every machine undergoes parameter laser testing and fine tuning before shipment. Each comes with its own certificate of laser testing.
The Z axis is balanced with Nitrogen in conjunction with dual pneumatic cylinders Nitrogen cushioning of the headstock for automatic balancing during vertical motion.
The multi-speed spindle is matched with top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool.
The control panel positioning is adjustable so that operators get the most advantageous viewpoint throughout various stages of processing.
Sizes available from ( 1800~2500 )mm by ( 2200~6200)mm.
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HIGH PERFORMANCE
Model KP-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws in longitudinal, cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Tool coolant equipment JUMA+GAIN 60, tank 1000 l, 30 l/min, 10 bar.
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VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes.
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The VMC 6535 40 Taper and VMC 6535 HTX are robust VMCs designed to deliver high material removal rates and reduced part cycle times while holding increased positioning accuracy and repeatability. They feature heavy cast iron construction, flame hardened box ways, high power spindle performance and high capacity dual arm tool changer.
Our newest VMC 6535 HTX features 441 ft-lbs torque, 48 HP and extra large 63 mm ballscrews. The VMC 6535 HTX has been designed to optimize heavy-duty cutting operations for aerospace, defense and automotive parts suppliers.
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HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-art motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
The UCP range was specially designed to meet the demanding requirements for multi-axis, high accuracy machining in die/mould, aerospace and motor sport applications.
The range was designed using, the latest materials and technology, to ensure the dynamic features required for high power high speed machining of multi-axis parts.
The VCP range was specifically designed to meet the highly demanding requirements of the mould and die industry as well as the production of parts requiring high accuracy.
The range was designed using the latest materials and technology to ensure the dynamic features required for high speed machining.
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Milling systems featuring high dynamic performances for the machining of medium size parts. 3 milling heads are available in order to make available the most suitable configuration for each spe-cific need (3-axis, 3+2 axes and 5 continuous axes ma-chining).
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Mikron Ultra High-Speed Machining Centres XSM
With the worlds fastest control Mikron, the pioneer in HSC technology, has developed the XSM product line to meet the requirements of the rapidly developing high speed machining technology market. The XSM has been developed from the well-known HSM line, with the addition of the world's top level of feed rate, acceleration and control performance. These exacting requirements have been met by using the best components available in the world market.
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance %u2013 simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling %u2013 no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer %u2013 dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Operational accuracy, depending on use, with the accuracy being restricted by the machining process and not the machine itself.
Workpiece probing with Infrared 3D probe for fast setting up.
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance - simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling - no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer - dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Machining precision depends on the application
Workpiece probing with Infrared 3D probe for fast setting up
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TR-HSC SERIES
•Longitudinal traverse, "X" axis: 2,500 and 3,500 mm
•Vertical traverse , "Y" axis: 1,400 mm
•Cross traverse, "Z" axis: 1,200 mm
•Table width: 1,200mm
•Rapid traverse "X, Y, Z" axes : 35,000mm/min
•Feed range: 5-20,000 mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads 32kW, 4.000 (5000) rpm with coolant through the spindle possibility.
•High speed heads 15,000-30,000 rpm
•ATC 20 (30,40) tools.
•CE Full splash guards
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