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DATRON MV
Large format milling machines
DATRON's large CNC milling machines of the ML series are specially designed for fast, clean and precise machining plates. Due to the high precision milling, especially with the aluminum and plastic plate processing outstanding results.
The DATRON ML-Series machines is equipped with various work areas.
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable
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All axis direct drive design to ensure the least backlash and long lasting accuracy. Per-tension ball-screw ensures highly accuracy.
X travel 1020 mm
Y travel 540 mm
Z travel 770 mm
Table size 1090 x 500 mm
Table T slot 18 mm x 4
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•Full guard, manual door opening
•Console on board LH side machine complete with PC FOMCAM software
•CNC controlled interpolating X, Y, and Z
•Axis sliding X,Y,Z on linear guides with high precision
•X axis movement with DC motor and high pressure reducer
•Y and Z axis movement with DC motors and drive with ground recirculating ball-screw
•Pneumatic rotation of the worktable -90° to 0 to 90°
•Worktable height 850 mm
•Pneumatic vices (n° 4) that translate along the worktable with quick positioning (without use of keys or accessories) (PATENTED)
•Dual working pressure with safety valves for profile stop
•Vices positioning readout on the workable by CN
•Automatic/manual tool change ISO 30 cone with cone tool-holder (6 tools)
•Software automatically corrects tool diameter and length
•Milling capacity: X=3.000, Y=250, Z=120.
•Electrospindle speed: 1000/12000 rpm, 2.2 kW
•Microdrop lubrication
•Set-up for central greasing for recirculating ball-screws and linear guides
•LH and RH profile pneumatic stop
•The profile being machined can be greater than the X milling depth (3.000 mm) alternatively using the pneumatic stops on the left and the right of the machine.
•Air working pressure required 7 bar
•Work cycle air consumption 24 Nl
•Chip bin
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Main Features :
High-Precision Spindle with Low Thermal Distortion
- Stable & high-performance spindle
- Direct-driven spindle
- Jacket cooling
Loading Capacity
- Axis travels(X/Y/Z) : 1,150/550/550mm(45.3¡±/21.7¡±/21.7¡±)
- Table load capacity : 800kgf(1,764lb)
High-Efficiency & High-Productivity
- Rapid traverse : 40/40/30m/min
High-Efficiency Machining Control
- HAI(Hwacheon Artificial Intelligence)
- HECC(Hwacheon Efficient Contour Control)
- Tool overload protector
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Vertical Machining Center :
Column Traveling Type Compact Machining Center
- Fixed table and column traveling structure are suitable for a factory automation
- Coolant and chips were flushed into the rear of the machine for central chip collection.
- The width of the machine(1,460mm,57.5..) is ideally suited for a factory automation
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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The structure is made of a machine bed with a sliding carriage in its rear section. Both are in electrowelded steel duly stabilized after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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CFV 1050
MAG Cincinnati's new generation of CFV (Cast Frame Vertical) machining centers enable you to produce more parts, more accurately and more profitably. Constructed for rigidity, power and efficiency, the CFV platform delivers smoother finishes, shorter programming and set-up times and new possibilities to increase your bottom line.
The CFV 1050 offers a wider table making it ideal for large molds and deeper parts.
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Main Features
Powerful Spindle
- High speed spindle : BT#50, 5,000rpm
- High torque : Gear driven spindle
- Stable spindle cooling system : Jet Lubrication
Loading Capacity for a Large Mold & Die
- Axis travels(X/Y/Z) : 1,300/650/650MM(51.2¡±/25.6¡±/25.6¡±)
- Table load capacity : 1,500kgf(3,307lb)
High-Accuracy & High-Efficiency Machining Control
- HAI(Hwacheon Artificial Intelligence)
- HECC(Hwacheon Efficient Contour Control)
- Tool overload protector
- M-vision(remote control) function
- NANO smoothing interpolation
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Low heat generation, low noise, low vibration main spindle structure with installation of synchronous build-in motor
The best high speed, high precision feed drive system within the same class (direct connection structure with special high accuracy coupling)
Adoption of oilless self lubricating method L/M guide and ball screw
Minimized heat deformation through standard adoption of high volume main spindle cooling device(5,400Kcal/60Hz)
Application of pantograph mechanism (Y axis) slide cover with no noise during feed.
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CFV 1300
MAG Cincinnati's new generation of CFV (Cast Frame Vertical) machining centers enable you to produce more parts, more accurately and more profitably. Constructed for rigidity, power and efficiency, the CFV platform delivers smoother finishes, shorter programming and set-up times and new possibilities to increase your bottom line.
The CFV 1300 is the largest machine in the CFV family, making it ideal for the machining of long parts to take advantage of its 1370 mm long worktable. It is also great for multiple setups to increase profitability.
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Functions
Stable spindle with high speed & high accuracy
- Cartridge type spindle : #40, 10,000rpm / #50, 8,000rpm
- High performance spindle Direct-driven motor
- Jacket cooling system
High rigid frame : Box type
- Excellent ability to absorb vibration and shock
- 4 rails on Y axis : High performance during heavy duty cutting
Reduced idle time
- The best rapid speed in class : 30m/min
High accuracy & efficiency machining control
- HAI(Hwacheon Artificial Intelligence) - Std.
- HECC(Hwacheon Efficient Contour Control) - Std.
- Tool overload protector - Opt.
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CFV 550
MAG Cincinnati's new generation of CFV (Cast Frame Vertical) machining centers enable you to produce more parts, more accurately and more profitably. Constructed for rigidity, power and efficiency, the CFV platform delivers smoother finishes, shorter programming and set-up times and new possibilities to increase your bottom line.
The CFV 550 offers high precision machining in a very compact footprint, ideal for small parts or small set-ups.
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MiniMod® CNC Machines are desk top machines for a variety of branches and applications at a favorable price-performance ratio.
Especial suitable for the following application areas:
* Optics
* Jewelry Industries
* Engravers
* Goldsmiths
The basis is a a sturdy aluminum steel frame with linear units. The clearance free ball screws used in the linear axes ensure high precision, accuracy and smooth running.
MiniMod®-CNC machines are available as compact units in 4 standard sizes with traverse paths of
X = 300 mm,
Y = 200 / 400 / 600 / 800 mm,
Z = 150 mm
in an open design and with a traverse path of Y = 200 mm in a closed design (with protective cover).
The linear units with stepper motors are ideally adjusted to the control and the software. The stepper motor controller of the MiniMod® with safety circuit is located in the right inductor.
The M series contains the Step Controller iMC-M, the P series the Step Controller iMC-MP. (refer to section “Controls”.)
Operation is done from the front with function keys.
For all CNC machines (standard color: grey) extensive accessories and software applications as well as designs with other traverse ranges are available.
Applications
MiniMod®-CNC Machines are the basis for the set-up of machines for:
* Drilling and milling
* Assembling and mounting
* Imprinting and engraving
* Metering and fastening
* Buring and polishing
* Forming and modeling
* Bonding and casting
* Soldering and welding
* Measuring and testing
* Scanning
... etc.
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Traveling Column Series
Gain Productivity and Increase Flexibility.
MAG Cincinnati's Traveling Column Series of machining centers are modular in design to provide flexible solutions. The X-Y-Z machine axes are behind the spindle to provide highly efficient processing with virtually no restrictions on workpiece weight or size.
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3-AXIS MILLING MACHINES
Slotted table, high Z travel
Precision vertical milling machine of simple use, for machining 3D block materials in the sectors of plastic, modeling, foundry, aluminium transformation…..
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PEHD-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
- Steel and stainless steel
- Stones, marble, granite (engraving only)
» Technology :
. Transmission by ballscrews on all axes with double ballscrew on X axis
» Solid and accurate equipment
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Functions
High-speed & High-accuracy performance
- High speed built-in spindle
- X/Y/Z axis ball screw & LM guide
- stable precision with water chiller
Easy operation function
- Movable MPG handle
Compact design
- Easy operation & maintenance
Various applicable field
- IT & semiconductor part and die&mold
- Industrial design
- Name plate / accessories
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Heavy duty cutting & High speed machining
- Cartridge type of spindle : ISO 50 8,000rpm (Opt. 12,000rpm)
- High power spindle motor : 30/25kW(40/34HP)
- Jet lubrication : Hi-YUN (Sepcial lubrication oil]
- High dignity machining for large die & mold
- Large and wide stroke : 2,500x1.050x850mm(98.4*x41.3"x33.5")
- The widest table size in this class : 2,800x1.050mm(110.2*x41.3")
- HWACHEON's own software to control machining efficiency
- HAI (Hwacheon Artificial lntelligence)-Std.
- HECC (wacheon Efficient Contour Control)-Std. J) (Hwacheon Tool Load Detect)-Opt.
- NANO smoothing interpolation [with RISC Board)-Opt.
- OPTIMA HTLD-Opt.
- HATS (Hwacheon Auto Tuning SystenvOpt.
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With its XS 211 / XS 321 machining center concept, MAG Powertrain is setting a new standard in the field of "Lean“ production. MAG Powertrain engineers have developed a manufacturing concept to meet the highest technological requirements at the lowest cost.
The result is a machining center with MAG Powertrain quality at an unbeatably low price. The XS 211 / XS 321 machine design is based on the MAG Powertrain modular machine concept. This guarantees that every machine can be individually constructed to meet a customer’s requirements. Whether aluminum, steel or grey cast iron machining, the XS 211 / XS 321 is the right solution for your manufacturing process.
The machine concept is designed for medium to high volume manufacturing. A special feature of the XS series is that of system integration. The advantage is that, with different automation interfaces, XS machining centers can be easily integrated into existing production systems.
Advantages of the XS 211 / XS 321
- Low initial investment
- Three-point location
- Use of well-proved components
- Short commissioning time
- Flexible automation concepts (front and top loading)
- The machine can be easily adapted to customer needs
- Very compact machine design
- Small footprint of machining center
- Excellent accessibility
- Available with Siemens or Fanuc control
- Modular machine structure
- Proven MAG Powertrain principle
- Directly driven table
- Column with X/Y cross slide
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The most advanced comact design - Next Generation Machining Center
Hyundai-Kia Machine vertical machining center series accomplished super power heavy duty cutting with high accuracy, high rigidity and high precision, based on minimized heat distortion super precision spindle with angular contact ball bearing and rigid mechanism. Hyundai-Kia Machine vertical machining center series could be born because traditions of long time machine builder, his Know-How and mixture of newly developed technology.
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The Storm machining centers - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic guides make use of a hybrid sliding system: roller slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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New Leader of Vertical Tapping Center
Spindle Structure of 12,000rpm is Designed for Tapping
Less than 1 second it need to reach max. spindle speed, 12,000rpm : 0.6sec
Realizing 1G (9.8 m/s ) acceleration [VX380T only] with a rapid traverse of 56m/min (2,205ipm)
Rigid Tapping at 6,000rpm
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Hardinge is proud to offer The Bridgeport EZ Vision Automated CNC Mill. EZ Vision is a 2 or 3 axis control that comes factory-fit (not retrofit) with power feeds on the Series I Standard Mill. The control is easier to operate than a conventional CNC, and far more productive than manual machining. The 2D contouring capability lets you machine angles and radii without a rotary table. It offers tremendous time-savings on repetitive work like bolt hole circles. Batches, and "one-off" jobs go faster and setup time on repeat batches is greatly reduced. A 3rd axis option is available to further enhance the machine's productivity.
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion.
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= DuraVertical 5060 =
Dura means new value in machine tools
With its "strength through simplicity" and "high flexibility and versatility,"the Dura Series offers the "confidence of stable operation" and "high-precision, high-quality machining," with excellent cost performance.
In order to meet all the requirements demanded of a machine tool, we thoroughly refined the basic functions to create a completely new machine.
This new concept machine, which takes basic performance and reliability to the highest level, will provide powerful support for our customers' machining.
Both the width and depth are smaller than conventional machines, dramatically increasing productivity per unit area.
With a basic design which completely eliminates waste and maximizes travel on all axes, we have secured a large work envelope.
This greater travel makes it suitable for a wide range of workpieces.
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Product Lines:
Vertical Center Nexus Series:
High Performance vertical machining center designed to provide the maximum value.
VTC Series:
Fixed table, travelling column vertical machining center available with either #50 or #40 spindle taper. Fast tool changes and high speed positioning.
Moldmaker & Super Moldmaker:
Double column Machining Centers for high precision dies and molds.
FJV Series:
High accuracy and high rigidity vertical machining centre featuring double column construction.
Mazatech V Series:
Column feed vertical machining centers.
Versatech V Series:
Large double column vertical machining centers which can machine all 5 faces in the same workpiece setup by automatically mounting a right angel head to the main spindle.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Features:
Hardened and precision ground guide-ways are Turcite-B coated. Extra wide box ways design increase contact surface area for higher stability, faster positioning and heavier cutting.
The multi-speed spindle adopts top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool even at 10,000 rpm. (Optional: KMV-8VC).
The spindle runs on high precision taper roller bearings which allow for any type of heavy duty cutting without vibration.
The Z axis is balanced with Nitrogen in conjunction with pneumatic Nitrogen cushioning of the headstock for automatic balancing during vertical motion. Perfectly level and smooth action eradicates vibration. (Optional: KMV-8VC)
Lubricant is pressure fed at a volumetric ratio for even distribution at all critical points for optimal lubrication.
All three axes employ C3 grade high precision ball screws, each with dual pretension nuts and internal cooling ducts with preloaded support at both ends.
The spindle and ball screws at all three axes are cooled by re-circulated oil which passes through an oil chiller, dispelling heat deformation (optional: KMV-8VC).
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Compatible with a variety of CNC control systems including Fanuc, Mitsubishi, Siemens, Heidenhain or Italian Selca..
Sizes available from 820 × 600× 600mm to 1600 × 815 × 815mm ( X × Y × Z ).
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The VMC 4020 FX is our most popular VMC. It provides a wide power range for job shop metal cutting flexibility. The VMC 4020 FX is designed with flame hardened integrated box way construction, Steinmeyer ETA+ dual mounted ball screws and spindle speeds ranges 8,000 to 10,000 RPM. This machine is ideal for job shops, mold/die and other mid-range parts producers.
40"x20"x20" Envelope
X/Y/Z axes travel on the VMC 4020 FX is 40" (1,016mm) X 20" (508mm) X 20" (508mm). Rapid Travel rate is 1,000 inch/min (25.4 m/min).
VMC 4020 FX comes with two available control options, Fadal GE Fanuc Oi - MC control or Fadal MP CNC control. With these choices MAG Fadal provides a complete package to meet our customers' ever changing machine requirements.
For detailed specification on VMC 4020 FX with Fadal GE Fanuc Oi- MC control please click here
For detailed specification on VMC 4020 FX with Fadal MP CNC control please click here
For detailed specification on VMC 4020 with GE Fanuc 18i-MB5 CNC control please click here
Advantages of FX Series
Cast iron integrated box way construction for increased vibration dampening
Box way system utilizing integral flame hardened ways for excellent stiffness
ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high-end standard features or intuitive, user friendly proprietary control - Fadal MP CNC
High performance machining and low cycle times
Superior performance in cutting steel and other hard metals
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