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Bridgemilling center - KX40
TRAVEL
X axis - Longitudinal travel 2300 mm
Y axis - Cros travel 1100 mm
Y axis - Vertical travel 600 mm
TABLE
Table area (length x with) 2260 x 1140 mm
Max. width of working piece 1300 mm
Distance spindle nose/table (min/max) - spindle in vertical position 95/695 mm
Admissible load on table 2500 kg
SPINDLE
Tool taper SA40
Tool clamping force 1000 kg
Spindle speed 20-2250 x 2250-9000 rpm
Characteristic speed 375/1500 rpm
Spindle motor power 10/15 kW
Max. spindle torque 260/410 Nm
FEEDRATES
Rapid feed - linear feedrates X-Y=25 Z=30 m/min
Programmable working feed 1 à 7 m/min
Maximal acceleration - linear feedrates X-Y-Z=1 m/s²
Max. thrust - linear feedrates X=18000 Y-Z=8200 N
Positioning : linear axes 10 μm
TOOL MAGAZINE
Number of housings 24
Over-all measurments by tool (weight/diameter/length) 6/125/340 kg/mm/mm
Tool changing time 8 sec
OVER-ALL MEASUREMENTS AND SUPPLIES
Length x width x height 6400 x 3150 x 3260 mm
Weight 10500 kg
Compress air : Pressure /Flow 5 bars - 1m3/h bar-m3/h
Total installed power 37 KW
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The Milltronics BR series machines are manufactured in the US and are very unique machines. They were designed for fabrication, pattern, and job shops that machine large light parts or patterns.
MACHINE FEATURES
- Economical Combination of Travels and Performance
- Ideal for Light & Moderate Milling of Metals
- 45 mm Linear Ball Way
Construction from
- Five Bearing (60 mm dia.) 8000 RPM Spindle with Air Purge & Labyrinth Seal
- Steel Way Covers
- Digital AC Servo Motors from Yaskawa
- HUGE Travels and Table Surfaces Designed to Fit Between the Lightweight Routers and Heavyweight Cast Bridge
Machines
- Large Diameter High Speed Precision Ground Ball Screws
- 24 HP High Torque Closed Loop Vector Spindle Drive
MACHINE OPTIONS
- 24 Pocket Carousel ATC
- Flood Coolant System
- High Speed Spindles 15K, 20K, or 24K
- Two Speed 24 or 35 HP Closed Loop Spindle Drive
- Digitizing
- 4th Axis
- Riser Blocks
- Auto Lubrication
CONTROL FEATURES
- High Speed 1200 Blocks/sec Centurion 7 CNC with Dual 32 Bit Processors
- Conversational and ISO Programming
- High Resolution Large Color LCD Display
- Feed Forward and Look-Ahead Option for Smooth and Accurate Machining
- Networking & Flash Memory Reader Options
- 12 Mb Motionless Disk Parts Storage Memory
- 8 Mb Extended Program Execution Memory with Large Program Editing/Execution
Capabilities
- Concurrent Programming
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HIGH PERFORMANCE
Model KP-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws in longitudinal, cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Tool coolant equipment JUMA+GAIN 60, tank 1000 l, 30 l/min, 10 bar.
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Based on the concept of reliability, the model FP adds to the typical characteristics of the bridge design an exceptional strength and versatility thanks to its over-sized structure, hardened and ground slideways and numerous optional features available. The result is an homogeneous machine that ensures rigidity, damping capacity and accuracy.
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Custom engineered gantry or Cartesian robotic systems from Macron Dynamics, Inc., manufacturers of belt driven linear actuators guaranteed for life, provide industrial automation and motion control solutions for a wide range of applications.
Configurations include multiple axis and vertical axis motion built to client specifications. Macron gantry systems use belt drives and/or linear actuators designed to travel at speeds up to 600 inches per second, move loads of up to 10,000 pounds, and travel lengths of up to 500 feet.
In addition, actuators used in Macron's custom gantry robots are virtually maintenance free and provide repeatability to +/- .001 with zero backlash.
Macron's experienced linear motion engineers are available to provide a fully functional automated gantry system or Cartesian robotic system or will work directly with robotics contractors, system integrators, OEMs or end users.
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The I&J9332 (R) industrial robot has a working and automatic dispensing area of 11.81 x 11.81 (300 x 300mm) and can be operated in cantilever mode. The height of the assembly robot is adjusted by mounting supports that are available in standard heights. The in-line Cartesian robot operates above the dispensing application and is therefore is suited as an assembly robot for conveyors and work cells. The dispensing robot is available in 3 and 4 axes models.
Features:
• Working Area of 11.81 x 11.81 (300 x 300mm)
• Cartesian-Gantry construction with axis motion above the subject.
• Designed for Assembly Line and Rotary Operations
• Digital Servo controlled ball screw drives.
• Multiple I/O ports for machinery and conveyor integration.
• Allows customized heating and secondary rotation of parts.
• Available in three and four axis models.
• High speed movement up to 1000mm/sec.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
• Ideal for Meter Mixing and Hot Melt machine integration.
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Gantry robots and systems
Gantry robots consist of a combination of carriages and guide rails governed by spatial coordinates X, Y and Z, giving access to every point in the working area. The entire assembly is located on uprights which are firmly fixed to the floor, so all work takes place in the space immediately above the working area. Working parts such as grippers, electrode holders or cutting tools etc. are attached to the lower end of the vertical Z-axis.
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The I&J9662 (R) industrial robot has an automatic dispensing area of 23.62 x 23.62 (600 x 600mm) and must be supported by main and idle supports on each side of the machine. These supports also set the height of the robot. The in-line Cartesian robot operates above the dispensing application and is therefore is suited as an assembly robot for conveyors and work cells. The dispensing robot is available in 3 and 4 axes models.
Features:
• Working Area of 23.62" x 23.62" (600 x 600mm)
• Cartesian-Gantry construction with axis motion above the subject.
• Designed for Assembly Line and Rotary Operations
• Digital Servo controlled ball screw drives.
• Multiple I/O ports for machinery and conveyor integration.
• Allows customized heating and secondary rotation of parts.
• Available in three and four axis models.
• High speed movement up to 1000mm/sec.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
• Ideal for Meter Mixing and Hot Melt machine integration
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Type with a supporting guide attached at the end of arm type Y-axis. This type is suitable for the system requiring higher rigidity, such as when the Y-axis stroke is long, and when the load weight is heavy. There are three models of different load capacity from 30kg to 50kg.
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The gantries are built in 5 different sizes for linear gantries and 3 sizes for area gantries for workpiece weights between 0,5 and 1,000 kg. Each size is a modular system with individual adaption possibilities for the respective application.
The axis is driven via a gear rack through a three phase servo motor. Controls are supplied by all known and reputable suppliers.
Gantries offer multiple possibilities for transportation, handling, loading and unloading as well as storage. Based on the use of R&M and FMEA-measures they are exceptionally low maintenance.
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The CNC Gantry Robot series represents a new practical and economical solution for the middle market manufacturer. CNC Gantry Robots have been designed to fit the need for a standard and quick solution to most of the material handling and machine tool loading needs. CNC Gantry Robots are simple, durable and cost effective. New controls with exceptional GUI and programmability create a new industry class benchmark. In combination with other Wes-Tech products, such as Tech-Trak®, the CNC Gantry Robot can achieve completely integrated machine tool solutions.
CNC Models
Wes-Tech offers several standard 3-Axis models. Customized systems are available based on customer requirements.
The Wes-Tech TCL Gantry Robot System is the world class blend of modular parts handling, specialized gripper design and standardized controls. The standard machine tool interface simplifies integration of the gantry loader to most lathes, machining centers, and grinders. In combination with other Wes-Tech products, such as Tech-Trak®, the TCL can achieve completely integrated machine tool solutions.
TCL Gantry Robot Systems are designed for any machine tool integration combining any one or all of the following:
- Machine Tool Loading
- Material Handling
- Pick-N-Place
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Great compatibility between the various sections, linear guidance and systems of drive, enable us to produce gantries of all sizes according to the uses.
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