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Description
MAKINO's V-series which has been developed especially for the mold construction offers an extensive performance spectrum and a multitude of constructive solutions. These guarantee permanent process stability and accuracy and the best quality surface finish.
The machining centres of the V-series are distinguished in particular by the rigidity and stability of the components, its outstanding damping properties and the uncompromising design of the machine structure. MAKINO sets new standards for the modern mold construction.
Constant developments in technologies are the basis for fulfilling the requirements of the mold construction with the highest quality of production.
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The V22 is a compact vertical machining center that meets today's rigorous requirements for high-accuracy machining. It is ideal for machining the small molds of mobile phone and digital camera components, IC molds, connectors and engineering plastics, as well as electrodes and the small precision parts of medical instruments and semiconductor devices. The V22 vertical machining center provides precision, accuracy and excellent stability in a compact unit. Designed to machine complex materials, including ceramics, intricate cores and cavities, the V22 offers a standard 8,4kW continuous, 40,000-RPM spindle that is complemented by Makinos patented core cooling and under-race lubrication system. Integrally cast with the machine, the V22s slideways provide high accuracy and rigidity.
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The V77 vertical machining center has been specifically designed to minimize thermal distortion for part precision and enhance higher quality finishes on die/mold output. The V77 provides environmentally-controlled machine accuracy enhancements, such as Makinos patented core cooled, under-race lubrication system which minimizes spindle distortion and twin shield-style splash guards to reduce the effect of temperature change in the factory. Available with either a HSK-A63 Taper - 20,000 RPM or a HSK-A100 - 12,000 / 18,000 RPM spindle, the V77 can rough and finish hardened steel cavities/cores far more efficiently than general purpose machines. Rigid linear guides and twin ball screws are adopted for the Y-axis for a work piece up to 2.5 ton.
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CFV 1050
MAG Cincinnati's new generation of CFV (Cast Frame Vertical) machining centers enable you to produce more parts, more accurately and more profitably. Constructed for rigidity, power and efficiency, the CFV platform delivers smoother finishes, shorter programming and set-up times and new possibilities to increase your bottom line.
The CFV 1050 offers a wider table making it ideal for large molds and deeper parts.
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Main Features
Powerful Spindle
- High speed spindle : BT#50, 5,000rpm
- High torque : Gear driven spindle
- Stable spindle cooling system : Jet Lubrication
Loading Capacity for a Large Mold & Die
- Axis travels(X/Y/Z) : 1,300/650/650MM(51.2¡±/25.6¡±/25.6¡±)
- Table load capacity : 1,500kgf(3,307lb)
High-Accuracy & High-Efficiency Machining Control
- HAI(Hwacheon Artificial Intelligence)
- HECC(Hwacheon Efficient Contour Control)
- Tool overload protector
- M-vision(remote control) function
- NANO smoothing interpolation
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Low heat generation, low noise, low vibration main spindle structure with installation of synchronous build-in motor
The best high speed, high precision feed drive system within the same class (direct connection structure with special high accuracy coupling)
Adoption of oilless self lubricating method L/M guide and ball screw
Minimized heat deformation through standard adoption of high volume main spindle cooling device(5,400Kcal/60Hz)
Application of pantograph mechanism (Y axis) slide cover with no noise during feed.
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3-AXIS MILLING MACHINES
Slotted table, high Z travel
Precision vertical milling machine of simple use, for machining 3D block materials in the sectors of plastic, modeling, foundry, aluminium transformation…..
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PEHD-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
- Steel and stainless steel
- Stones, marble, granite (engraving only)
» Technology :
. Transmission by ballscrews on all axes with double ballscrew on X axis
» Solid and accurate equipment
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Functions
High-speed & High-accuracy performance
- High speed built-in spindle
- X/Y/Z axis ball screw & LM guide
- stable precision with water chiller
Easy operation function
- Movable MPG handle
Compact design
- Easy operation & maintenance
Various applicable field
- IT & semiconductor part and die&mold
- Industrial design
- Name plate / accessories
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The VMC 3016 FX is a part of the MAG Fadal's FX Series. This compact-designed machine provides customers with unsurpassed performance utilizing heavy-duty box way construction, high speed spindles from 8,000 RPM up to 15,000 RPM, and dual mounted Steinmeyer ETA+ ball screws. With two available control options, MAG Fadal delivers a complete package to meet your ever changing machine requirements.
MAG Fadal VMC 3016FX is designed for versatile metal cutting operations and has a strong focus on rigidity, speed, and controls capability. The machine is especially well suited for die and mold producers and parts manufacturers who need a highly capable machine with low operating costs. MAG Fadal 3016 FX is extremely rigid and delivers fantastic dynamic cutting stability of smaller parts from steel, aluminum or graphite.
30"x16"x20" Envelope
This machine weight is 8,300 lbs (3,765 kg) and the working envelope size is
30" (762mm) x 16" (406mm) x 20" (508mm). The construction type is cast iron Box Way on all three axes.
The VMC 3016 FX has a 21- tool automatic tool changer and standard spindle performance 22.1 HP*/ 77.5 lbf-ft* (17 kW*/ 105 N-m*).
Machine Specification
This machine is available with three choices of controls and whole set of performance enhancing options.
Advantages of FX Series
- Cast iron integrated box way constructions for increased vibration damping
- Box way system utilizing integral flame hardened ways for excellent stiffness
- ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
- Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high end standard features or intuitive, user friendly proprietary control - Fadal MP-CNC
- High performance machining and low cycle times
- Superior Performance in Cutting Steel and other Hard Metals
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MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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STRUCTURE: moving bridge
AXIS MOVEMENT: brushless servomotors, recirculating ball screws, rolling slide slideways
X-AXIS STROKE from 1.8 up to 24 mt
Y-AXIS STROKE from 2.4 up to 4.8 mt
Z-AXIS STROKE from 1 up to 3 mt
MACHINING UNIT from 15 kW to 24 kW with torques from 12 Nm to 60 Nm
TOOL-HOLDER CONES: HSK 63 F or A model
LINEAR AXIS POSITION PRECISION (X, Y and Z)= +/- 0,04 mm/m
LINEAR AXIS REPEATIBILITY (X, Y and Z)= +/- 0,02 mm/m
ROTARY AXIS POSITIONING PRECISION C= +/- 7'' A= +/- 13''
ROTARY AXIS REPEATIBILITY C= +/-3,5'' A= +/- 6,5''
Siemens 840 D or HEIDENHAIN iTNC 530 NUMERICAL CONTROL UNITS
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5 AXIS MOBILE GANTRY MILLING MACHINE - CL Kompact
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=2200 mm
Y=2000 - 3000 - 4000 mm
Z=1300 mm
- Maximum speeds: 70 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 3 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 125 °/sec (C) and (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electrospindle: power 30 kW, max. speed 22.000 rpm
Tool magazine disk type with 24 stations: HSK63-A tool-holders
Cast iron with T-slots table: dimensions 2200 x 2100-3100-4100 mm
CNC control SIEMENS 840D Power Line or SELCA 4045PDH or HEIDENHAIN iTNC530
Peripheral protections
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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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Automatic sprayers model PLUS
The PLUS model is created to serve die-casting machines from 400 to 2500 ton. Buold with brushless motors (on both horizontal and vertical axis) it is able to move the 2 axis at the same time in order to allow entries, internal movements and exits from the dies at very high speed (up to 1,2 m/s). In order to satisfy the different needs of any foundry we have created several models where the difference is basically the vertical stroke (1000 mm, 1300 mm, 1500 mm, 1750 mm, 1900 mm) and of course the horizontal axis. The spraying head is equipped with 7 nozzles fixed platen + 7 nozzles movable platen for the smallest model up to more than 40 nozzles fixed platen 40 nozzles movable platen for the biggest model. On demand it permits to use a spraying head divided into 3 working bands independently programmable with double solenoid valves (one for mixing and two for blow) for spraying of a first lubricant. The easy programming of times, speeds and positions is guaranteed by a microprocessor Siemens S7 and a control panel equipped with dies memory.
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Grinding relief quality measurement of threads and chamfers on taps:
The measuring device RELIEF EXPERT is designed for precise measurement of the grinding relief of threads and chamfers on almost all types of straight and spiral fluted workpieces.
- taps
- thread formers
- thread milling cutters
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The Makino MCC Series Horizontal Machining Centers are designed to streamline the machining and processing of large plastic injection molds. High performance spindle technology allows roughing and finishing in a single setup. High acceleration motion control allows extraordinary blending and machining performance while maintaining or reducing cycle time resulting in shorter lead times to produce large molds.
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your internal threading operations. Our two and four-sided design delivers improved tool life and faster threading.
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QuadCut External:
QuadCut External offers exceptional strength, accuracy, and flexibility for your threading operations. Our four-sided design delivers improved tool life and faster threading.
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Style 630
Material Specifications:
Body: 18-8 Type 304 Stainless Steel to ASTM A-240.
Bolts: 18-8 Type 304 Stainless Steel.
Nuts and Washers: 18-8 Stainless Steel, coated.
Flange: 18-8 Stainless Steel, ANSI 150 Lb.
Drilling. Recess per MSS-SP60. Also available in Carbon Steel per AWWA C-207, Class D.
Gasket: Buna N (Nitrile) specially compounded for water applications. Proven in water service
for over 50 years. Wedge-type gasket design for higher sealing pressures.
Finish: Fully Passivated to ASTM A-380.
Usage: For cast and ductile iron, PVC (DR 18 or thicker), A-C and steel pipe installations.
Pressure Rating: 150 PSI or higher depending on pipe material and branch size.
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