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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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DIAMOND is a gantry style machining centre with 3 or 5 axis for high speed moulds/dies machining as well as aerospace jobs. It features a monobloc structure with a gantry moving saddle and stationary workpiece. Machine available also in configuration "Linear", with linear motor for 3 machine axes and torque motor for rotary axes.
Table surface mm 2.300 x 1.600
Max load admitted Kg 20.000
Longitudinal travel (X axis) mm 2.200 (+220)
Cross travel (Y axis) mm 1.500 (+220)
Vertical travel (Z axis) mm 1.000
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MAG Cincinnati Vertical Machining Centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with a range of options allowing you to tailor the machine to your specific application. With our choices of CFV’s, CFV 5’s, FTV’s, and FTV 5’s, we provide machining centers that are dependable and productive at a competitive price.
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BA S03 Vertical Machining Center
Vertical machining center with one or two motor spindles. Simultaneous loading of the fixture plates, using double-swivel trunnions. With integral A-axis for the twin-table version and direct-driven rotary tables designed to accommodate single or multiple clamping fixtures. Well suited for dry machining.
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The new PICOMAX® 825 VERSA
Highest productivity for precise 5-axis machining of complex work pieces.
The new FEHLMANN PICOMAX® 825 VERSA is designed for optimal 5-axis machining of most demanding work pieces as well as for powerful processing of difficult to machine materials and for dynamic high-speed milling.
The tilting rotary table is integrated longitudinally into the X-axis, thus allowing tilt operation that is wholly unaffected by the linear axes.
Automation can be easily retrofitted at a later date and is in no way constraining the access to the working area.
Features and highlights
- Travels X 820 mm, Y 700 mm, Z 450 mm, A +/- 115°, B 360°
- Motor spindle FEHLMANN HSK A-63 with powerful max. spindle torque 120 Nm
- Highest geometrical precision and thermal stability
- Best surfaces and perfect dimensional accuracy
- Practice-orientated accessibility, also when loaded automatically by robot
- Swivel range of /- 115°
- Heidenhain CNC control iTNC 530 with best dynamic setup
- Generous tool changer scalable with 44, 80 and 200 tools
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 10 Five
XYZ 900 / 900 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 630 mm / 500 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min
A = 50 rpm - C = 90 rpm
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Representing the latest generation of UNISIGN vertical machining centres, Unipro 5 combines powerful machining capabilities and highly dynamical machine features with the highest accuracy requirements. These high speed machining centres are the result of a continuing development process, incorporating experiences obtained during the development
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5-Axis Vertical Machining Centers MAM72 Series
MAM72-25V
High quality, compact & cost effective 5-Axis machining.
MAM72-3VS
Requiring only 16 m2(19 yd2)of floor space, the MAM72-3VS offers 40 pallets as standard.
MAM72-3VS
Requiring only 16 m2(19 yd2)of floor space, the MAM72-3VS offers 40 pallets as standard.
MAM72-3VM
Extending the pallet capacity to 90 or 180 enables users to achieve outstanding levels of unmanned production.
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mc2/mc4
mc2-700 TT 5 axes
- 5th axis fully integrated into the movable support
- five sided machining in one chucking
- 4-position palle changer
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With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator.
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Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system.
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VERSATECH V Multi-surface, 5-Axis Double Column Machining Centers
The VERSATECH Series of multiple-surface 5-axis double column machining centers are designed to provide unsurpassed productivity in the machining of very large work pieces thanks to a spindle head that can positioned in the vertical and horizontal positions and any angle in between.
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The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
10,000 RPM, 22.5 HP Spindle
The VMC 6030 has a standard 10,000 RPM 24.1 HP* (18kW*) spindle with automatic mechanical HI/LO shifting for heavy aggressive cutting of steel and aluminum.
21 Station Tool Changer
A 21 station automatic tool changer is standard with an option of 30 tools. A Servo Turret for faster tool changing of non-sequential tools can be placed on either configuration.
Heavy Duty Cast Iron Box Ways
The machine weight is 17,000 lbs. (7, 711 kg) and is constructed of cast iron box ways on all three axes.
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Technical Specifications
Number of axes: 5
Axes Stroke: 7.000mm x 2.000mm x 600mm
Pallet Dimensions (mm): 3000x2000 / 6000x2000
Rapid feeds (n/min.): 70,0
Rotary table - number of positions: 2
Tool change: HSK A63 / HSK A80 / HSK A100
Max torque (Nm): 231/231/231
Power (Kw): 78,0/78,0/78,0
Spindle rotation speed: 20.000/20.000/18.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Tilting head: Yes
Tilting table: Yes
General description
In recent years the winning card in MCM's products has been high speed, applied to all types of material, from aluminium to titanium.
One of its showpieces in this field is the JET FIVE solution. The barycentre-axis driven structure combines top speed with extreme precision and rigidity. The machine structure design with one-piece beam upright provides rigidity 8 times higher than traditional solutions.
The main characteristics of this linear motor work center are: high performance, acceleration, speed, thermo-symmetrical structure, drastic reduction in wear and tear, high rigidity, compactness, flexibility and even more. The machine has a horizontal carriage and is made of arc-welded steel, designed for maximum rigidity and minimum weight.
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Ultra High Speed Vertical Linear Motor Machines LX Series
LX-0
The LX-0 is ideally suited to industry sectors where ultra high speed and exceptional high accuracy are the minimum requirement.
LX-0 5AX
By utilizing Direct Driven Linear Motors on the ntegrated 5 axis table, the LX-0 5AX offers users all of the LX-series technology in a 5 axis format.
LX-1
With Linear Motors on all axes, the LX-1 offers users unprecedented levels of high accuracy, ultra high speed productivity.
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PICOMAX 95
Step towards a new dimension.
Ideally suited for manufacturing of precision parts, chipping of tenacious materials and milling of hardened tooling steel.
This machine copes with all kind of tasks as a result of the optimized machine construction and the HSK-A63 motor spindle which is greatly unifying rigidity, speed-torque and drive.
5-axes machining without setting aside the stability and precision of a 3-axes machine - the PICOMAX®95 can do it. There can be reconditioned a fully, into the control integrated 4th or 5th-axis at any time on the generous working table. Ergonomic design enables and constantly guarantees ease of access to all machine features. The compact and at the same time generous tool changer of the PICOMAX®95 is selectively equipped with a magazine for 46, 72, 100 or even 226 tools pockets.
The freely configurable automation can also be retrofitted. By means of the lateral extension, the accessibility to the machining area stays maintained at any times.
Characteristics and highlights:
- Traverse path: X 800mm, Y 500mm, Z 610mm
- Large clamping area (length x width 1600 x 550 mm)
- Fehlmann HSK-A63 motor spindle with active spindle coolant
- Practice-orientated accessibility
- Digital drive technology
- Universal, versatile Heidenhain CNC-control
- Perfect surfaces and high precision
- Generous tool changer with chain magazine for up to 46, 72, 100 or 226 tool pockets selevtively
- Fully integrated 4/5 axes in the control can anytime be reconditioned
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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Design principle
* Modified gantry design, the disadvantages of the conventional gantry design have been avoided
* Three axes in the tool, thus workpieces independent dynamics, ideal pre-requisite for rapid traverses and feed up to 30 m/min.
* Drives and guideways outside/above the working area Z axis with electrical and mechanical quick stop against uncontrolled drop
* Compact design, thus little space required
* Complete transport
* No foundation required (3-point-support)
* Optimised static and dynamic properties
* Maximum utilisation, positioning and long term accuracy
* Short positioning and start times on account of high acceleration of 5 m/s2
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The UNIPORT machining centres with a moving portal bridge in X-direction are ideal for large and voluminous products. A characteristic feature of the UNIPORT range is the travelling bridge, which moves across the generously dimensioned fixed table. This concept offers excellent access for easy loading and unloading of components by means of lifting equipment, crane etc.
Some UNIPORT models can also be configured with stationary portal bridge and movable table and/or pallet changer.
Uniport 4000: Travelling bridge CNC machining centre for light duty machining
Uniport 6000: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 6000-P: Portal type CNC machining centre with pallet changer for medium duty machining with right angle head
Uniport 7: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 8000: Travelling bridge CNC machining centre for medium to heavy duty machining with right angle head
Uniport 8000-D: Portal type CNC machining centre in "Twin-Table" configuration for medium to heavy duty machining with right angle head
Uniport 8000-P: Portal type CNC machining centre with pallet changer for medium to heavy duty machining with right angle head
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Perfect surface at highest precision.
Combines the advantages of a precision milling machine with the dynamic of a HSC-(High Speed Cutting) milling machine.
With its compact and easy accessible design the PICOMAX 60 is suited in fact for every factory. This machine concept combines the qualities of a precision milling machine with the dynamics of a HSC-milling machine.
The solid and rigid machine base with its massive vertical supporting stand has been grated from the very beginning in such a way to match the 5-axes machining. Whether in precision mechanics, mould and die production or in machine construction: these machining centres accomplish most versatile applications due to our decade of experience and consistently refined machine concept.
The difference is just like as visible as perceptible and measurable.
Characteristics and highlights:
- Liquid-cooled spindle. Select from 14'000 / 20'000 / 26'000 / 36'000 or 42'000 rpm
- Pick up tool changer with magazine for 20 or 24 tool pockets, respectively tool changer with double gripper and magazine for up to 48 tool pockets
- Silent and vibration-free running of the machine (even for high speeds) is ideally suited for small work parts.
- Optimal stability and high precision provide for jig boring machine quality
- Universal, versatile and flexible Heidenhain CNC control
- All-digital drive technology
- 4-/5-axes machining with automatic dividing attachments
- Very compact with low space requirement
- Practice-orientated accessibility
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 8 Five
XYZ 650 / 700 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 500 mm / 250 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min - AC = 50 rpm
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Fourth axis designed as rigid swivel axis. Particularly suitable for machining the sides of high workpieces with small internal radii
Fifth axis optionally available as mounted rotary table
Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance - simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling - no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer - dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Machining precision depends on the application
Workpiece probing with Infrared 3D probe for fast setting up
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Bridge type design with 2 axes rotary table integrated into the X-axis
High dynamics and high stiffness of rotary axes with torque drives ==> Dynamic 5 axes machining available
Feed rate 0 - 30 000 mm/min
Milling spindle standard 42 000 rpm, 14 kW, HSK E40,
maximum tool diameter 16 mm
Table surface diameter 405 mm, large pallets from System 3R, Erowa and others can be used
Swivelling range -2° to 92°
Turning range unlimited
Machining range X axis with horizontal positioned table across the whole table; With vertical positioned table up to 300 mm (12 in.) above the table surface
Machining range Y axis Across the whole table and to the tool changer
Machining range Z axis 300 mm, maximum height above horizontal positioned table is 350 mm for a tool with a total length for tool and tool holder of 110 mm
Tool changer 26 stations, including laser for tool measuring
Choice between environmentally friendly spray cooling or standard coolant
Overpressure air system for temperature stabilisation of the machine
Optimal removal of chips with a conveyor
Particularly good view into and access of the machining area
Crane loading is possible
Workpiece weight max. 125 kg
Machine weight 7 t (15400 Ibs)
Space requirements (mm) 2350 x 4500 x 2700
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On the basis of the technology implemented in its large-sized 5 axes machining centres, Huron has developed a new concept of a revolutionary HSC 5 axes milling centre, which is extremely fast, precise and powerful.
The combination of the linear and rotating axes in a structure wih gantry fixed and moving table makes ft possible to machine into 3, 4 and 5 simultaneous axes specifically for complex parts mirth a maximum of productivity in milling and turning. The part is fixed on the pallet, laid out on the bi-rotative table, can
pass from the horizontal position to the vertical position and all the Intermediate positions by combination of the 2 continuous rotating axes A andC.
MX4, High performance rates to lowi cost with increased profitability to production usage.
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The Biesse operating unit with 5 interpolating axes gives a valid alternative to the use of cumbersome and expensive aggregates. It also cuts machining times by reducing the number of tool changes required. It is mainly destined for use in the made-to-measure furniture and joinery industries. Its use on processing centres in the Rover C range, which are designed to machine solid wood, means that the possible applications can be further extended thanks to the extensive and complex processing. It is one of the 5 axes units milling more compact on the market: it uses the elevated power of his electrospindle for little dimensions too, thanks to the "Double-Power" technology. Every solution on the range Rover C has been planned reserving the maximum attention to the requirements of our customers, in order to render every operation easy and intuitive to execute.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining
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The AZ 150 is a high-accuracy and high-efficiency vertical machining center to mill molds or small-sized-parts with nano level accuracy.
Being equipped with counter balance axes to control vibration and also the change of weight position, th AZ 150 can perform excellent and high-accuracy machining for both surface finish and profiles.
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The SR 5-axis machines tackle complex, multi-sided parts with a B-axis swivel head and C-axis rotary table design. The Hurco SR machines include a special version of WinMax® control software that streamlines setup and simplifies programming for complex parts.
Features & Options:
Coolant/ Chip Removal
- Chip Conveyor
- Coolant Screen System
- Flood Coolant
- High Pressure CTS
- Telescopic Way Covers
- Top Dome
- Wash Down Gun and Air Gun
- Wash Down System
Spindle/ Motor
- High Speed Servo Systems
- Low Air Pressure Switch
- Motor Brake in Z-Axis
- Spindle Chiller
Tooling/Accessories
- Tooling and Vises
- Trunnion Tables
- Rotary Tables
Frame/Cabinet
- Air Conditioner
- Door Interlock
- Dual Work Lights
- E-Stop Button on Control Head
- Easy Access Side Door with Latch
- Fully Contained Tool Storage
- Linear Glass Scales (X, Y, Z)
- Linear Rails
- Lube Oil Separator
- Power Cabinet Heat Exchanger
- Solid One Piece High-Grade Cast Iron Bed
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A mill-turn centre integrating all the modern functions of a turning centre and a 5-axis machining centre.
This centre is mainly designed for the realization of turning, drilling, milling and tapping operations carried out in only one work-holding operation, following any direction.
The machine is able to stand important loads thanks to its GRANITAN base offering high thermal and dynamic stability, and thanks also to its 8" main headstock and tailstock on front slant bed, thus improving the swarf draining-off.
The workpiece-holder headstock is fitted with a turning spindle with a 360,000-position indexing system (C-axis).
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