|
|
The models
C 20 V, U
C 30 V, U, dynamic
C 40 V, U, dynamic
C 50 U, dynamic
C 1200 V
(V (rigid table) - U (NC swivelling rotary table) -
dynamic (highly dynamic version))
of the C series developed by Hermle not only covers the conventional areas of the tool and mold manufacturing, but are also increasingly successful in the production of small and medium batches.
For all applications, where power, accuracy and/or universality are required the C series of Hermle is the perfect solution.
The features that make our machines unique!
-Modified gantry design
-Multifunctional machine bed
-Mineral casting design
-Modular configuration of the table variants and the extensions
-Compact structure / machine can be transported completely assembled
-Greatest possible degree of freedom in the machining area
-High positioning and long-term accuracy
-Modular design, including automation, handling systems, etc.
An additional machine model, the B 300, is also based on the concept employed for the C Series models and is located below the C Series perfectly. It is the precise entry into 3 to 5-axis technology. With typical Hermle accuracy and quality, no shortcuts were taken. The individual options were adapted to the possible area of application. |
|
BA S03 Vertical Machining Center
Vertical machining center with one or two motor spindles. Simultaneous loading of the fixture plates, using double-swivel trunnions. With integral A-axis for the twin-table version and direct-driven rotary tables designed to accommodate single or multiple clamping fixtures. Well suited for dry machining. |
|
EuroMod base units are ready-to-use CNC systems with a great ease of use for a large number of tasks and applications that can be automated.
Rigid, low vibration steel and aluminium constructions made of isel system profiles and system elements are the mechanical basis for the EuroMod base units. The isel ball screw drives with steel spindles 16 x 5 mm, used in the positioning axes, provide for high precision.
When developing the EuroMod base units, the focus was especially put on a small space requirement.
All base units need a floor width of only 1,160 mm. The dimensions in depth are:
800 mm, 1,100 mm and 1,510 mm. |
|
The Mytrunnion-5 is a simultaneously controlled 5-axis machine with an X, Y & Z axis, and additional tilting A-Axis (150 deg. / -120 to 30 deg.) and a rotary C-Axis (360 deg.) with a 0.001 deg. minimum indexing command. Machining of high precision, complicated parts is completed in one operation, reducing the overall machining process.
Standard Features Include:
#40, 20,000rpm 4-Step Geared, Dual Contact Spindle
Linear Scale Feedback on All Axes
Rotary Scales on A & C Axes
Coolant Thru the Spindle
Double Decker Style Chip Conveyor & Filtration System
50 Tool ATC
Tool Presetter & Breakage
Wash & Shower Coolant
Oil Mist Spray System
Fanuc 16iMB Control with Added 5-Axis Machining Functions
Ultra high precision (positioning +/-0.000039", repeatability of +/-0.00002").
An optional 2-station automatic pallet changer is factory installed and allows the operator to approach from the front end of the machine in order to set-up or unload one pallet while the other is being machined. Easy accessability and smooth automatic pallet change design with full enclosure offers the operator a safe work environment to perform in-process inspection while the machine is in cycle. This newly developed option offers the flexibility of increased spindle utilization coupled with the potential to connect with Flexible Manufacturing Cells in the future for 5-axis unmanned machining potential.
|
|
Representing the latest generation of UNISIGN vertical machining centres, Unipro 5 combines powerful machining capabilities and highly dynamical machine features with the highest accuracy requirements. These high speed machining centres are the result of a continuing development process, incorporating experiences obtained during the development and manufacturing of vertical machining centres over a period of more than 25 years. This High Speed machining centre is purposely designed for high value applications such as accurate 5-axes simultaneous machining of complex 3D components.
Unipro 5L: High speed vertical CNC machining centre in long bed configuration.
Unipro 5P: High speed vertical CNC machining centre with two work zones for pendulum machining.
Unipro 5S: High speed vertical CNC machining centre in single station configuration.
- Highest dynamical features and accurate contouring capabilities with 60 m/min rapid feed rate
- 8 m/s2 acceleration
- Full enclosure guarding with sliding doors at the front
- Closed loop machine cooling system
- Stationary tool storage with 63 pockets
- Highly dynamical rotating and tilting table as combined 4th and 5th axis for 3D machining (option)
- Unisign 100 kW spindle (option), 25000 rpm |
|
Go-Mill 350:
5-Axis Machining Center for dynamic machining of Blisk, Impeller und Turbine Blade.
- Torque-Motors for dynamic machining
- Max. part length 335mm
- Max. part Ø 350mm
- Vertical Spindle
- Tail stock CNC controlled
- Spindle power 16 kw, 20000 rpm, 82 Nm
- Tool magazine 30 tools HSK-63
- Pallet pool 8/16 Positions |
|
Description
MAKINO's V-series which has been developed especially for the mold construction offers an extensive performance spectrum and a multitude of constructive solutions. These guarantee permanent process stability and accuracy and the best quality surface finish.
The machining centres of the V-series are distinguished in particular by the rigidity and stability of the components, its outstanding damping properties and the uncompromising design of the machine structure. MAKINO sets new standards for the modern mold construction.
Constant developments in technologies are the basis for fulfilling the requirements of the mold construction with the highest quality of production.
|
|
SATELLITE XL
5-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10Kw in S1) electrically-driven spindle with HSK40F tool holder allows machining operations, including heavy duty work, with optimum results in terms of speed and accuracy. A 9-place tool magazine is installed behind the moving gantry structure. The 300 mm blade is housed separately. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in "concealed" time. It is also possible to load and consequently machine, workpieces whose codes and machining operations differ between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment. |
|
Titan is a 5 controlled axes machining centre.
The axes slide (X, Y and Z) on high precision, robust, reliable linear guide-ways (35mm) with recirculating ball blocks with four contacts. The axes movements are controlled by brushless Yaskawa servomotors by means of pinion, rack and mechanical system for backlash recovery for X axis (longitudinal) and high precision ground recirculating ball screw and preloaded lead for Y (transversal) and Z (vertical) axes.
The C and D axes control the electrospindle rotation, positioning its axis in any direction square to the surface of an upper hemisphere.
Standard configuration:
•5 controlled axes: linear X, Y, Z. Rotating C and D axes able to execute machining operations in interpolation
•Automatic tool magazin max 24 tools positioned on sliding carriage
•Electrospindle HSK E50 17,5kW (S6) 19.000 rpm with liquid cooling system
•8 vices with 4 independent movements (opening/closing, positioning, locking and traslation) controlled by electric servomotors
•Semi – integral guard with automatic opening of frontal doors
•Machine bed and sliding carriage in electrowelded steel
•Machine bad designed for an optimal chip and cooling liquid collection
•Central lubrification fot the members of movement
|
|
With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator. |
|
Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system. |
|
Mytrunnion-1 5-Axis Vertical Machining Center
Designed for high precision machining of small parts, the Mytrunnion-1 offers a table size of Ø4.7” and table load capacity of 44Lbs. A standard, easy to use, 3-jaw chuck can be mounted directly on the table to hold smaller round and/or hex shaped parts, making for quick loading and unloading. The maximum work piece size of Ø13.8” x 11.4” allows for incredible flexibility and versatility in machining of small to medium size precision parts.
Ultra high precision (positioning accuracy of -0.000079”, repeatability of -0.00004”) simultaneous 5-axis capabilities allow for superb surface finishes while saving on labor and tooling costs.
Standard is a #30 taper, 15,000rpm spindle (30,000 optional). With the benefit of a fixed spindle head configuration, the Mytrunnion-1 allows for more precise cutting capabilities with the ability to take relatively deep cuts for a machine of its size. Box way construction, rapid feed rates of 1969ipm and standard linear scale feedback give you the ultra high precision necessary for high tolerance work.
Standard Fanuc 300iMA control comes equipped with high speed processing (150m/min feed with 1mm/block, 2,500 blocks/sec), 600 block look ahead and 5-axis control features.
|
|
Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
|
|
Modular designed the HSC centre fits your individual needs. Delivered as 4 or 5 axis centre you can reduce your production costs thanks to the two working zones allowing set up and machining at the same time.
The flexible clamping system from Handtmann allows nearly all profiles to be clamped. The moving portal, equipped with rack and pinion drives and guided on both sides achieves the accuracy required in the automotive or aerospace industry.
|
|
Production lines have one disadvantage. They are developed for one special task. For small and middle series, no real solution has been on the market, so far.
With the innovation PBZ® DL from Handtmann we are going to change that. Take profit of a automation without laying down on one part thanks to a new clamping technology invented by Handtmann.
Insert the profiles on the magazine and relax while your finished parts are getting sorted on the other side of the machine. The future in production starts today: With Handtmann.
|
|
The UNIPORT machining centres with a moving portal bridge in X-direction are ideal for large and voluminous products. A characteristic feature of the UNIPORT range is the travelling bridge, which moves across the generously dimensioned fixed table. This concept offers excellent access for easy loading and unloading of components by means of lifting equipment, crane etc.
Some UNIPORT models can also be configured with stationary portal bridge and movable table and/or pallet changer.
Uniport 4000: Travelling bridge CNC machining centre for light duty machining
Uniport 6000: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 6000-P: Portal type CNC machining centre with pallet changer for medium duty machining with right angle head
Uniport 7: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 8000: Travelling bridge CNC machining centre for medium to heavy duty machining with right angle head
Uniport 8000-D: Portal type CNC machining centre in "Twin-Table" configuration for medium to heavy duty machining with right angle head
Uniport 8000-P: Portal type CNC machining centre with pallet changer for medium to heavy duty machining with right angle head
|
|
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium |
|
TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional |
|
TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional |
|
TX UNIVERSAL & 5-AXIS BIG SIZE MACHINING CENTRES (LINEAR GUIDES)
-DIFFERENT HEADS: UNIVERSAL(D), TWIST(K), HORIZONTAL(H), BORING BAR(S)
-BACKLASH ELIMINATION SYSTEM IN TABLE ROTATION (4TH AXIS)
FEEDS : 25 M/MIN
- TRAVELS : X=2.000-6.000 mm Y=1.500-2.500 mm Z=1.500-2.500 mm
- AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW / 1300 Nm / 5000 RPM
TWIST (5TH AXIS) CONTINUOUS ROTATION: 0,001º / 900 Nm / 5000 RPM-24.000 RPM
CNC FACING HEADS UP TO 1500 mm FACING DIAMETER
BORING BAR DIAMETER 125mm W=600 mm 37 KW
ROTARY TABLE : 6-12-20 TONS 1000x1000-2.000x2.500 mm
PALLET SYSTEM : 2-4 PALLETS AUTOMATIC CHANGE
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AAC AUTOMATIC ATTACHMENT CHANGER (PICK-UP) |
|
| Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime. |
|
K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 10 Five
XYZ 900 / 900 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 630 mm / 500 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min
A = 50 rpm - C = 90 rpm |
|
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station. The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities. |
|
Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable |
|
The Zephyr VTR series has been created to allow a medium work area; can be fitted with an automatic head on one axis and a rotary table for 5 axis machining of parts.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- 4th axis on trainable head option
- 5th axis on rotary table option
- 24, 50 or 100 changeable tool positions option
- tool type ( HSKA63 or HSKA100)
- pallet change option |
|
The versatility of the machine structure of the series M made SERRTECH the realization of the model M3 X-5, a vertical processing center with five interpolated simultaneous axles with CNC Rundschwenktisch ø for 500 mm and this processing center possible is suitable in particular
for the building of tool moulds and the space/aircraft industry.
X-Y-Z axle: 1,000-600-640 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2
X axis: QSY 190 C Eco Dyn/3000: Torque 28 Nm
Y axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Z-axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Numerical control top plate diameter: 500 mm
Max. workpiece diameters: 560 mm
Max. portable load: 500 kg
Max. rotation angle axis of rotation C: 360°
Max. rotation angle drag axis B: -10°/+110°
Number of revolutions axis of rotation C: 100 rpm
Number of revolutions drag axis B: 100 rpm
Acceleration alpha axis of rotation C: 166 1 s2
Acceleration alpha drag axis B: 79 1 s2
Division accuracy axis of rotation C: 5 "
Division accuracy drag axis B: 5 "
Drive torque axis of rotation C: 350 Nm
Antriesdrehmoment drag axis B: 700 Nm
Clamping moment axis of rotation C: 3,000 Nm
Clamping moment drag axis B: 3.100
Through-hole in the axis of rotation C: ø 50 mm
Positioning accuracy for the axles: ± 0.003 mm
Repetition accuracy for the axles: ± 0.0015 mm
Positioning accuracy for the axles: ± 0.003 mm
Tool places: 30
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec. |
|
5 axis CNC Vertical Machining Centres
Flexible part clamping system with automatic programmable vices
Twin: machines 6600 or 8200 mm long are devided into two work areas
Mist coolant system utilizing “micro-drop” technology
External protection net
Machinable length: 3300 mm
6600 mm (Twin 2400 ÷ 2900 mm)
8200 mm (Twin 3200 ÷ 3700 mm)
Machinable width: max 725 mm
Machinable heigth: max 300 mm
Electric-spindle automatic tool change: 10 kW 4 poles HSK F63 22000 rpm max
OPTIONAL
Powered conveyor belt, blade-holder store, aggregate heads, 2-ways clamps and overtuning stop, remote controlled electronic wheel, 3D probe, bar code reader, led bars, laser positioning device, coolant fl uid tank - 30 l
|
|
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
10,000 RPM, 22.5 HP Spindle
The VMC 6030 has a standard 10,000 RPM 24.1 HP* (18kW*) spindle with automatic mechanical HI/LO shifting for heavy aggressive cutting of steel and aluminum.
21 Station Tool Changer
A 21 station automatic tool changer is standard with an option of 30 tools. A Servo Turret for faster tool changing of non-sequential tools can be placed on either configuration.
Heavy Duty Cast Iron Box Ways
The machine weight is 17,000 lbs. (7, 711 kg) and is constructed of cast iron box ways on all three axes. |
|
|
