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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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Bridgemilling center - KX40 FIVE
TRAVEL
X axis - Longitudinal travel 3200 mm
Y axis - Cros travel 1100 mm
Y axis - Vertical travel 600 mm
A axis +100/-90 °
C axis +/- 220 °
TABLE
Table area (length x with) 2260 x 1140 mm
Max. width of working piece 1300 mm
Distance spindle nose/table (min/max) - spindle in vertical position 55/655 mm
Distance spindle nose/table (min/max) - spindle in horizontal position 310/910 mm
Admissible load on table 2500 kg
SPINDLE
Tool taper HSK 63-F
Tool clamping force 900 kg
Spindle speed 100-20000 rpm
Characteristic speed 7000 rpm
Spindle motor power 7,5/11 kW
Max. spindle torque 10,5/15 Nm
FEEDRATES
Rapid feed - linear feedrates X-Y=25 Z=30 m/min
Programmable working feed 1 à 7 m/min
Maximal acceleration - linear feedrates X-Y-Z=1 m/s²
Max. thrust - linear feedrates X=21000 Y-Z=8200 N
max. rotating speed - rotating feedrates 16 rpm
Positioning : linear axes 10 μm
Positioning : rotating axes 25 sec
TOOL MAGAZINE
Number of housings 28
Over-all measurments by tool (weight/diameter/length) 2/80/250 kg/mm/mm
Tool changing time 7 sec
OVER-ALL MEASUREMENTS AND SUPPLIES
Length x width x height 6400 x 3150 x 3260 mm
Weight 10500 kg
Compress air : Pressure /Flow 6 bars - 6m3/h bar-m3/h
Total installed power 35 KW
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TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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MCD1516-5XA
A 5-Axis Control Horizontal Machining Center, the MCD1516-5XA features multiface indexing of large workpieces and simultaneous 5-axis control for high-speed, high accuracy machining. It comes standard with a 15,000 min- -1 high-speed, high-rigidity spindle to facilitate fast machining of large workpieces, up to 2 meters in diameter and weighing up to 2.3 tons. The MCD1516-5XA adopts 0.1 µm scale feedback and thermal stability measures, such as the Makino Thermal Stabilizer and Thermal Chamber (optional specifications), to deliver higher accuracy and longer hours of continuous, high-quality machining. A and B axes provide 0.0001º indexing for high-accuracy, multiface machining and simultaneous 5-axis control.
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Conceived for the machining of the complex parts of utmost precision, this machine is available in version 3 or 5 axes. The structure in form of box is of a great rigidity, offering an important working area.
Equipped with many functions in its standard version, this machine is equipped with a numerical control Fanuc 31iA5
Count diameter: 400 mm Advance: 48m/mn
Races centers X: 550 mm Speed of pin: 25000 rpm
center Y: 600 mm Power of pin: 18,5 kw
center Z: 500 mm Couple: 29 N.m
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TX UNIVERSAL & 5-AXIS BIG SIZE MACHINING CENTRES (LINEAR GUIDES)
-DIFFERENT HEADS: UNIVERSAL(D), TWIST(K), HORIZONTAL(H), BORING BAR(S)
-BACKLASH ELIMINATION SYSTEM IN TABLE ROTATION (4TH AXIS)
FEEDS : 25 M/MIN
- TRAVELS : X=2.000-6.000 mm Y=1.500-2.500 mm Z=1.500-2.500 mm
- AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW / 1300 Nm / 5000 RPM
TWIST (5TH AXIS) CONTINUOUS ROTATION: 0,001º / 900 Nm / 5000 RPM-24.000 RPM
CNC FACING HEADS UP TO 1500 mm FACING DIAMETER
BORING BAR DIAMETER 125mm W=600 mm 37 KW
ROTARY TABLE : 6-12-20 TONS 1000x1000-2.000x2.500 mm
PALLET SYSTEM : 2-4 PALLETS AUTOMATIC CHANGE
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AAC AUTOMATIC ATTACHMENT CHANGER (PICK-UP)
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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CNC Machine EuroMod
EuroMod CNC machines are machines with a good value for the money and a great ease of use for a large number of tasks and applications that can be automated.
The basis is made of rigid steel and aluminium constructions of isel system profiles and elements. The play-free ball screw drives (max. 250 mm/s), used in the positioning axes, provide for high precision, accuracy and smooth running.
EuroMod CNC machines are available as compact units in 4 sizes with the following travel ranges:
X = 650 – 1,000 mm
Y = 300 – 1,200 mm
Z = 275 mm
A transparent enclosure along with an easy-sliding door provide for a good all-around visibility and accessibility.
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The standard table has been replaced with a dual-axis rotary table to provide 5-axis simultaneous motion or position a workpiece to almost any angle for machining.
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The models
C 20 V, U
C 30 V, U, dynamic
C 40 V, U, dynamic
C 50 U, dynamic
C 1200 V
(V (rigid table) - U (NC swivelling rotary table) -
dynamic (highly dynamic version))
of the C series developed by Hermle not only covers the conventional areas of the tool and mold manufacturing, but are also increasingly successful in the production of small and medium batches.
For all applications, where power, accuracy and/or universality are required the C series of Hermle is the perfect solution.
The features that make our machines unique!
-Modified gantry design
-Multifunctional machine bed
-Mineral casting design
-Modular configuration of the table variants and the extensions
-Compact structure / machine can be transported completely assembled
-Greatest possible degree of freedom in the machining area
-High positioning and long-term accuracy
-Modular design, including automation, handling systems, etc.
An additional machine model, the B 300, is also based on the concept employed for the C Series models and is located below the C Series perfectly. It is the precise entry into 3 to 5-axis technology. With typical Hermle accuracy and quality, no shortcuts were taken. The individual options were adapted to the possible area of application.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Titan is the new machining centre with 5 controlled axes made by FOM INDUSTRIE for processing aluminium/steel/stainless steel extrusions for use in a wide range of applications in the industrial sphere but also for complex projects in the door and window frame making sector. By taking advantage of the machine bed modular structure, profiles of up to 35.000 mm in length and sections of 500x400 mm can be processed.
• It is equipped with an HSK E50 24-station tool magazine (30 stations - optional).
• Dedicated magazines can accommodate a 450 mm diameter blade for cutting operations.
• Possibility of machining the underside of the profile using an angular head.
• Touch probe cycle
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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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DIAMOND is a gantry style machining centre with 3 or 5 axis for high speed moulds/dies machining as well as aerospace jobs. It features a monobloc structure with a gantry moving saddle and stationary workpiece. Machine available also in configuration "Linear", with linear motor for 3 machine axes and torque motor for rotary axes.
Table surface mm 2.300 x 1.600
Max load admitted Kg 20.000
Longitudinal travel (X axis) mm 2.200 (+220)
Cross travel (Y axis) mm 1.500 (+220)
Vertical travel (Z axis) mm 1.000
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MAG Cincinnati Vertical Machining Centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with a range of options allowing you to tailor the machine to your specific application. With our choices of CFV’s, CFV 5’s, FTV’s, and FTV 5’s, we provide machining centers that are dependable and productive at a competitive price.
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BA S03 Vertical Machining Center
Vertical machining center with one or two motor spindles. Simultaneous loading of the fixture plates, using double-swivel trunnions. With integral A-axis for the twin-table version and direct-driven rotary tables designed to accommodate single or multiple clamping fixtures. Well suited for dry machining.
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The new PICOMAX® 825 VERSA
Highest productivity for precise 5-axis machining of complex work pieces.
The new FEHLMANN PICOMAX® 825 VERSA is designed for optimal 5-axis machining of most demanding work pieces as well as for powerful processing of difficult to machine materials and for dynamic high-speed milling.
The tilting rotary table is integrated longitudinally into the X-axis, thus allowing tilt operation that is wholly unaffected by the linear axes.
Automation can be easily retrofitted at a later date and is in no way constraining the access to the working area.
Features and highlights
- Travels X 820 mm, Y 700 mm, Z 450 mm, A +/- 115°, B 360°
- Motor spindle FEHLMANN HSK A-63 with powerful max. spindle torque 120 Nm
- Highest geometrical precision and thermal stability
- Best surfaces and perfect dimensional accuracy
- Practice-orientated accessibility, also when loaded automatically by robot
- Swivel range of /- 115°
- Heidenhain CNC control iTNC 530 with best dynamic setup
- Generous tool changer scalable with 44, 80 and 200 tools
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 10 Five
XYZ 900 / 900 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 630 mm / 500 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min
A = 50 rpm - C = 90 rpm
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Representing the latest generation of UNISIGN vertical machining centres, Unipro 5 combines powerful machining capabilities and highly dynamical machine features with the highest accuracy requirements. These high speed machining centres are the result of a continuing development process, incorporating experiences obtained during the development
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5-Axis Vertical Machining Centers MAM72 Series
MAM72-25V
High quality, compact & cost effective 5-Axis machining.
MAM72-3VS
Requiring only 16 m2(19 yd2)of floor space, the MAM72-3VS offers 40 pallets as standard.
MAM72-3VS
Requiring only 16 m2(19 yd2)of floor space, the MAM72-3VS offers 40 pallets as standard.
MAM72-3VM
Extending the pallet capacity to 90 or 180 enables users to achieve outstanding levels of unmanned production.
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mc2/mc4
mc2-700 TT 5 axes
- 5th axis fully integrated into the movable support
- five sided machining in one chucking
- 4-position palle changer
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With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator.
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Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system.
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VERSATECH V Multi-surface, 5-Axis Double Column Machining Centers
The VERSATECH Series of multiple-surface 5-axis double column machining centers are designed to provide unsurpassed productivity in the machining of very large work pieces thanks to a spindle head that can positioned in the vertical and horizontal positions and any angle in between.
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The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
10,000 RPM, 22.5 HP Spindle
The VMC 6030 has a standard 10,000 RPM 24.1 HP* (18kW*) spindle with automatic mechanical HI/LO shifting for heavy aggressive cutting of steel and aluminum.
21 Station Tool Changer
A 21 station automatic tool changer is standard with an option of 30 tools. A Servo Turret for faster tool changing of non-sequential tools can be placed on either configuration.
Heavy Duty Cast Iron Box Ways
The machine weight is 17,000 lbs. (7, 711 kg) and is constructed of cast iron box ways on all three axes.
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Technical Specifications
Number of axes: 5
Axes Stroke: 7.000mm x 2.000mm x 600mm
Pallet Dimensions (mm): 3000x2000 / 6000x2000
Rapid feeds (n/min.): 70,0
Rotary table - number of positions: 2
Tool change: HSK A63 / HSK A80 / HSK A100
Max torque (Nm): 231/231/231
Power (Kw): 78,0/78,0/78,0
Spindle rotation speed: 20.000/20.000/18.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Tilting head: Yes
Tilting table: Yes
General description
In recent years the winning card in MCM's products has been high speed, applied to all types of material, from aluminium to titanium.
One of its showpieces in this field is the JET FIVE solution. The barycentre-axis driven structure combines top speed with extreme precision and rigidity. The machine structure design with one-piece beam upright provides rigidity 8 times higher than traditional solutions.
The main characteristics of this linear motor work center are: high performance, acceleration, speed, thermo-symmetrical structure, drastic reduction in wear and tear, high rigidity, compactness, flexibility and even more. The machine has a horizontal carriage and is made of arc-welded steel, designed for maximum rigidity and minimum weight.
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Ultra High Speed Vertical Linear Motor Machines LX Series
LX-0
The LX-0 is ideally suited to industry sectors where ultra high speed and exceptional high accuracy are the minimum requirement.
LX-0 5AX
By utilizing Direct Driven Linear Motors on the ntegrated 5 axis table, the LX-0 5AX offers users all of the LX-series technology in a 5 axis format.
LX-1
With Linear Motors on all axes, the LX-1 offers users unprecedented levels of high accuracy, ultra high speed productivity.
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PICOMAX 95
Step towards a new dimension.
Ideally suited for manufacturing of precision parts, chipping of tenacious materials and milling of hardened tooling steel.
This machine copes with all kind of tasks as a result of the optimized machine construction and the HSK-A63 motor spindle which is greatly unifying rigidity, speed-torque and drive.
5-axes machining without setting aside the stability and precision of a 3-axes machine - the PICOMAX®95 can do it. There can be reconditioned a fully, into the control integrated 4th or 5th-axis at any time on the generous working table. Ergonomic design enables and constantly guarantees ease of access to all machine features. The compact and at the same time generous tool changer of the PICOMAX®95 is selectively equipped with a magazine for 46, 72, 100 or even 226 tools pockets.
The freely configurable automation can also be retrofitted. By means of the lateral extension, the accessibility to the machining area stays maintained at any times.
Characteristics and highlights:
- Traverse path: X 800mm, Y 500mm, Z 610mm
- Large clamping area (length x width 1600 x 550 mm)
- Fehlmann HSK-A63 motor spindle with active spindle coolant
- Practice-orientated accessibility
- Digital drive technology
- Universal, versatile Heidenhain CNC-control
- Perfect surfaces and high precision
- Generous tool changer with chain magazine for up to 46, 72, 100 or 226 tool pockets selevtively
- Fully integrated 4/5 axes in the control can anytime be reconditioned
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