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FLA Series :
The new generation of the FLA series combines the productivity of a milling machine to the high speed and potential of a movable bridge machining centre.
It is chacterized by high dynamics with all axes; it also features customizable revolver or tool changer cutter-heads for ensuring maximum productivity for sector specific productions.
All this comes with an ideal price/performance ratio. 80 mt/min rapid speed along with up to 0.8 g of X -Y -Z axis acceleration represent the necessary requirements for trimming plastic, composite AND WOOD materials, as well as for machining light alloys. The modular-designed extensible magazine is standard equipped with 8 stations for Hsk 63F and Hsk 63A and can be widely customized. Among the various optionals, automated loading/unloading systems (rotary tables and parallel loaders) enable a quick tooling of the machining centre.
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CONSTRUCTION: Cartesian structure with mobile portal and high rigidity-bridge
STROKE // SPEED
X:stroke from 4.000 to 40.000 mm // 100 m/min
Y:stroke from 4.200 to 8.000 mm // 100 m/min
Z:stroke from 2.000 to 4.500 mm // 70 m/min
A:stroke + / - 120° mm // 40 rpm
C:stroke continuous mm // 40 rpm
POWER ELECTROSPINDLE from 12 to 16 kw
DESCRIPTION: 5 axis CNC machining centre ideal for machining tri-dimensional parts, such as models, moulds, parts for aeronautics, automotive and yachting industries of big size.
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DATRON Dental Mill M7D
Industrial dental series production with high reliability, speed and precision.
Industrial and advanced milling technology from 53,000€!
The highly precise and modular concept of the DATRON M7D has been designed for the increasing demands in dental CAD/CAM technology. The DATRON dental milling system is available in many exension stages. Therefore, it will grow with your requirements and success.
The solid and precise mechanical system is based on the techno-logical experience of over 2,000 installed milling machines and DATRON‘s 20 years‘ expertise in high-speed machining with small tools. The massive Granite structure guarantees very dynamic and time-saving milling and very high quality at the same time.
The open interface allows smooth integration of all standard dental CAM software solutions (e.g. DELCAM, Mayka, 3Shape, ZYKLONcam etc.)
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The boost to innovation is the keystone to our activity. All our machining centers are constructed with the aim of increasing our Customers' productivity. With this aim in mind the Sky model was designed.
The Sky model offers higher rigidity and accuracy on the tool bit, drastically abating vibrations and obtaining high quality work surfaces in the milling phase.
Machining center with screw handling, equipped with optical lines, ideal for any-size and any-shape moulds and models.
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5 AXIS VERTICAL MILLING MACHINE - EVO PLAST TR
Application: plastic material and similar
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=4000 mm
Y=2000 mm
Z=800 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Positioning accuracy: +/- 0,05 mm/m
- Repeatability: 0,03 mm
Rotating axis:
- Rotation: 440° (C), 295° (A)
- Maximum speed: 300 °/sec (C), 200 °/sec (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
2-3-4 Electro spindles: power 1,5-2 kW (in continuous service S1)
max. speed 24.000 rpm
Rotating table: 2 tables 2500 x 1500 mm
Vacuum pumps. 2 x 100 m³/h
CNC control OSAI 10/510 i
Portable auto teach-in programmable system
Full enclosure
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - EVO
Application: plastics, composites and pattern making
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2400 to 6000 mm
Y = from 1200 to 2600 mm
Z = 800 - 1300 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Position accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 440° (C), +180°/-120° or +/-120° (A)
- Maximum speed: 125 °/sec or 300 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
Electrospindle: power 8 or 12 kW, max. speed 22.000 or 30.000 rpm
Tool magazine with 12 stations: HSK50-F or HSK63-F
Working table: fixed, rotating (TR) or Twin Shuttle (TS)
CNC type OSAI 10/510i or SELCA 4045P or SIEMENS 840D Power Line
Peripheral protections or full enclosure
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The new LINEARMILL 600 HD. The ideal solution for dynamic 5-axis machining of medium-sized parts. Highly dynamic linear drives ensure the rapid movement of the cutting tool. State-of-the-art torque motors move the swiveling rotary table powerfully and precisely during operation. Intelligent machine geometry and glass scales in all three axes as a standard fitting guarantee best stability and precision, even during the most difficult cutting jobs.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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KX The big sized machines
Market research amongst mould-makers, 3-D tool-making companies and organisations involved in the aerospace sectors has confirmed the degree of interest in a new medium sized 5-axis machine for 5-surface, 5-axis roughing and finishing of steel, aluminium or cast ferrous components.
Collaboration between the Engineering team at HURON and Engineers in our Supplier Partners has meant that not only have we been able to construct a machine with high performance levels, but that we achieved the extremely competitive pricing objectives that were set.
This milling centre will improve both productivity and quality of machining in complex components both in large automotive organisations (and automotive equipment manufacturers) as well as in large aerospace companies and all their sub-contracting partners.
KX 50 M
XYZ 2.000 / 1.700 / 800 mm
B +/-95°
C +/-190°
2.200 x 1.000 mm / 500 kg
18.000 rpm - 26 kW - 124 Nm
XYZ = 40 m/min
BC = 60 rpm
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CNC HIGH SPEED 'GANTRY' TYPE MILLING MACHINES AND MACHINIG CENTERS
HIGH SPEED
Model MEMPHIS-U
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws (vertical).
- Rack and double motor and pinion (longitudinal and cross).
- Hydraulic compensation in vertical traverse.
- Roller packs for the movement of carriages.
- Inserted hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle taper: DIN 69871 A 50(*)
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Coolant equipment JUMA+GAIN-50, 10 bar.
- Automatic tool changer as per DIN 69871 A 50(*) standard (MEMPHIS-U).
- Magazine of 30 tools (MEMPHIS-U).
- Splash guards (enclosure).
- Two chip conveyors.
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Backed by many years of experience in the manufacture of double column bridge type milling machines, Nicolás Correa, has become one of the worldwide leaders with over 400 installations to date. The PANTERA Model offers precision and speediness for machining large and heavy duty moulds, tools and dies.
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STRUCTURE: moving bridge
AXIS MOVEMENT: brushless servomotors, recirculating ball screws, rolling slide slideways
X-AXIS STROKE from 1.8 up to 24 mt
Y-AXIS STROKE from 2.4 up to 4.8 mt
Z-AXIS STROKE from 1 up to 3 mt
MACHINING UNIT from 15 kW to 24 kW with torques from 12 Nm to 60 Nm
TOOL-HOLDER CONES: HSK 63 F or A model
LINEAR AXIS POSITION PRECISION (X, Y and Z)= +/- 0,04 mm/m
LINEAR AXIS REPEATIBILITY (X, Y and Z)= +/- 0,02 mm/m
ROTARY AXIS POSITIONING PRECISION C= +/- 7'' A= +/- 13''
ROTARY AXIS REPEATIBILITY C= +/-3,5'' A= +/- 6,5''
Siemens 840 D or HEIDENHAIN iTNC 530 NUMERICAL CONTROL UNITS
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5 AXIS MOBILE GANTRY MILLING MACHINE - CL Kompact
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=2200 mm
Y=2000 - 3000 - 4000 mm
Z=1300 mm
- Maximum speeds: 70 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 3 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 125 °/sec (C) and (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electrospindle: power 30 kW, max. speed 22.000 rpm
Tool magazine disk type with 24 stations: HSK63-A tool-holders
Cast iron with T-slots table: dimensions 2200 x 2100-3100-4100 mm
CNC control SIEMENS 840D Power Line or SELCA 4045PDH or HEIDENHAIN iTNC530
Peripheral protections
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The V33i-5XB vertical machining center is designed for die/mold applications. It features a specially designed tilt-trunnion table with combined B- and C-axes to provide die/mold shops with a full 5-axis simultaneous milling answer for intricate 3-D shapes. The table provides the highest accuracies and repeatability available in the industry with less lost motion and higher stiffness and rigidity than comparative five-axis machines. The V33i-5XB provides one set-up access to complex, multiple-sided parts, reducing handling and costs. It also facilitates access to under-cut areas, oddly positioned features and complex geometries;all with optimum, shorter tool lengths. This creates the best tool life and surface finish characteristics in the marketplace. The machine can also be used in the more traditional "2+3" mode for blending and matching complicated multi-plane surfaces typical of die/mold production.
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - CL EXTREMA
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2200 to 4000 mm
Y = from 2000 to 30000 mm
Z = 800 – 1300 - 2000 mm
- Maximum speeds: from 70 to 90 m/min (X-Y), 50-60 m/min (Z)
- Maximum acceleration: from 4 to 5 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 6000 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electro spindle: power 19-30 kW, max. speed 22.000 rpm
Tool magazine with 8-16-24 stations: HSK63 tool holders
Cast iron with T-slots table
CNC control SELCA 4045PDH or SIEMENS 840D Power Line or HEIDENHAIN iTNC530
Peripheral protections or full enclosure
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The XS is the line of medium/large size gantry machines. It is dedicated to 3 – 5 axis high speed machining as well as heavy duty machining on hard materials (steel, inconel, titanium, etc). The possibility to have automatic head changing system or as alternative, the automatic spindle cartridge change, allows the machines to be much flexible and suitable for complex machining both in moulds/dies industry and in aerospace industry.
Table surface mm from 3.000 x 2.000 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 500 mm) mm from 3.000 to 30.000
Cross travel (Y axis) mm 2.500 - 3.000 - 3.500
Vertical travel (Z axis) mm 1.250 - 1.500 - 1.650
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5-Axis VMC
Haas Automation offers a wide range of 5-axis VMCs - one just right to meet the demands of your machine shop.
For work that requires a 5-axis spindle, Haas Automation presently offers several versatile profiling machining centers: the shop-proven VR series, with three choices of xyz travels:
3048 x 1016 x 762 mm (VR-11)
2134 x 1016 x 762 mm (VR-9)
1626 x 1016 x 762 mm (VR-8)
Many industries today, especially in the high-tech world of aerospace and automotive design, are turning to 5-axis machining as a means to speed manufacturing ability and increase repeatable accuracy. The ability to machine complex shapes, undercuts and difficult angles in a single setup reduces tooling cost and labor time, resulting in a better cost per part in addition to maintaining parts conformity throughout the run of the part.
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Dynamic accuracy in 5-axis vertical machining
The Makino D500, a brand-new 5-axis vertical machining centre to be unveiled at this year's round of autumn fairs, offers a great deal more than mere 5-axis technology. What makes this machine so interesting is that it combines dynamic speed with outstanding accuracy, is built for tough and fast machining of titanium parts, offers operator-friendly 5-axis technology, and delivers the kind of reliability Makino is re-nowned for. The D500 has been specifically designed to meet the mar-ket¡¦s application-oriented needs.
The D500 is aimed at the aerospace supply industry, premium job shops and die-and-mould manufacturers. The customers targeted in the aerospace supply industry are manufacturers of jet engine components such as blisks, impellers and blades („w 200-500 mm). The premium job shops targeted are manufacturers geometrically complex parts and prototypes for the medical, photonics and semiconductor industries. In the die and mould industry the applications will be primarily involve index machining (2- and 3-axis) with a special focus on deep cores/cavities and providing fast acceleration and precision in simultaneous 5-axis machining, even for heavy workpieces.
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SATELLITE XL
5-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10Kw in S1) electrically-driven spindle with HSK40F tool holder allows machining operations, including heavy duty work, with optimum results in terms of speed and accuracy. A 9-place tool magazine is installed behind the moving gantry structure. The 300 mm blade is housed separately. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in "concealed" time. It is also possible to load and consequently machine, workpieces whose codes and machining operations differ between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.
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All the benefits from investing in 5-face and 5-axis contour machining capability are now within easy reach with Bridgeport's XR 500 5AX machining centre. Minimizing the time spent on non-profitable setup operations, reducing overall machine cycle times and improved machine cutting performance are just some of the advantages from Bridgeport's XR 500 5AX.
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Go-Mill 350:
5-Axis Machining Center for dynamic machining of Blisk, Impeller und Turbine Blade.
- Torque-Motors for dynamic machining
- Max. part length 335mm
- Max. part Ø 350mm
- Vertical Spindle
- Tail stock CNC controlled
- Spindle power 16 kw, 20000 rpm, 82 Nm
- Tool magazine 30 tools HSK-63
- Pallet pool 8/16 Positions
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The versatility of the machine structure of the series M made SERRTECH the realization of the model M3 X-5, a vertical processing center with five interpolated simultaneous axles with CNC Rundschwenktisch ø for 500 mm and this processing center possible is suitable in particular
for the building of tool moulds and the space/aircraft industry.
X-Y-Z axle: 1,000-600-640 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2
X axis: QSY 190 C Eco Dyn/3000: Torque 28 Nm
Y axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Z-axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Numerical control top plate diameter: 500 mm
Max. workpiece diameters: 560 mm
Max. portable load: 500 kg
Max. rotation angle axis of rotation C: 360°
Max. rotation angle drag axis B: -10°/+110°
Number of revolutions axis of rotation C: 100 rpm
Number of revolutions drag axis B: 100 rpm
Acceleration alpha axis of rotation C: 166 1 s2
Acceleration alpha drag axis B: 79 1 s2
Division accuracy axis of rotation C: 5 "
Division accuracy drag axis B: 5 "
Drive torque axis of rotation C: 350 Nm
Antriesdrehmoment drag axis B: 700 Nm
Clamping moment axis of rotation C: 3,000 Nm
Clamping moment drag axis B: 3.100
Through-hole in the axis of rotation C: ø 50 mm
Positioning accuracy for the axles: ± 0.003 mm
Repetition accuracy for the axles: ± 0.0015 mm
Positioning accuracy for the axles: ± 0.003 mm
Tool places: 30
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec.
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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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With proven duoBLOCK® design - for unparalleled flexibility in the sectors aerospace, automotive, mould making, component manufacturing and medical technology. The right solution for every 5-axis machining task: universal milling head with automatic pivot from vertical to horizontal position, combined with the NC rotary table, for easy 5-sided machining. The DMC U series offers various expansion options for 5-axis simultaneous machining, such as the NC rotary table with NC milling head as an A or B-axis, NC rotary table with 5X torqueMASTER® (B-axis) for high volume chip removal, or the NC-swivel rotary table with horizontal milling head as an optional 5-axis solution. The duoBLOCK® series is equipped with a fast rotary pallet changer. The gantry series comes with a linear pallet changer and a rotary magazine, from RS2 (4 pallets) to RS10 (12 pallets in the system), depending on the machine type. In addition, this Mega Milling Centre for 5-axis complete machining has a work area of 16 cubic m³ and a maximum workpiece load of 16 t.
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Sturdy, accurate and absolutely reliable, the new TRIM series by Belotti is the show-piece of t-axis machining centers dedicated to the trimming of plastic and composite materials. Like the previous MKN model, the new TRIM machining center ensures extreme accessibility to the work area, so that the workpiece-holder template can be accessed without any problems.
The adjustment and working qualities of the TRIM series machining centers meet any needs fully in terms of machining speed and quality. Among the various optionals automated loading/unloading systems (rotary tables and parallel loaders) enable tooling the machining center quickly and saving precious time.
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Universal Machining Centers GANTRY RS
Speed up your production !
Innovative rack and pinion drives speed up the dynamic 5-axes HSC centre up to 0.8g acceleration. Compared to linear engine machines the GANTRY RS comes with less operative costs.
The complete enclosed working zone matches with actual security regulations and is perfect for composite machining. A optional dust evacuation system and various clamping solutions are available.
Technical details
- Accelerations up to 8 m/s²
- Table sizes up to 2500 x 3000 mm
- For plastics, composite, aluminium and steel finishing
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The Universal Machining Center GANTRY TS
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium
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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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