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5 AXIS VERTICAL MILLING MACHINE - EVO PLAST TR
Application: plastic material and similar
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=4000 mm
Y=2000 mm
Z=800 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Positioning accuracy: +/- 0,05 mm/m
- Repeatability: 0,03 mm
Rotating axis:
- Rotation: 440° (C), 295° (A)
- Maximum speed: 300 °/sec (C), 200 °/sec (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
2-3-4 Electro spindles: power 1,5-2 kW (in continuous service S1)
max. speed 24.000 rpm
Rotating table: 2 tables 2500 x 1500 mm
Vacuum pumps. 2 x 100 m³/h
CNC control OSAI 10/510 i
Portable auto teach-in programmable system
Full enclosure |
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - EVO
Application: plastics, composites and pattern making
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2400 to 6000 mm
Y = from 1200 to 2600 mm
Z = 800 - 1300 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Position accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 440° (C), +180°/-120° or +/-120° (A)
- Maximum speed: 125 °/sec or 300 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
Electrospindle: power 8 or 12 kW, max. speed 22.000 or 30.000 rpm
Tool magazine with 12 stations: HSK50-F or HSK63-F
Working table: fixed, rotating (TR) or Twin Shuttle (TS)
CNC type OSAI 10/510i or SELCA 4045P or SIEMENS 840D Power Line
Peripheral protections or full enclosure |
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5 AXIS MOBILE GANTRY MILLING MACHINE - CL Kompact
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=2200 mm
Y=1500 - 2000 mm
Z=1100 - 1300 mm
- Maximum speeds: 90 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 5 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: +/-270° (C), +/-120° (A)
- Maximum speed: 6000 °/sec (C) and (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electrospindle: power 19-30 kW, max. speed 22.000 rpm
Tool magazine with 8-16-24 stations: HSK63 tool-holders
Cast iron with T-slots table
CNC control SIEMENS 840D Power Line or SELCA 4045PDH or HEIDENHAIN iTNC530
Peripheral protections or full enclosure |
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - CL EXTREMA
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2200 to 4000 mm
Y = from 2000 to 30000 mm
Z = 800 – 1300 - 2000 mm
- Maximum speeds: from 70 to 90 m/min (X-Y), 50-60 m/min (Z)
- Maximum acceleration: from 4 to 5 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 6000 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electro spindle: power 19-30 kW, max. speed 22.000 rpm
Tool magazine with 8-16-24 stations: HSK63 tool holders
Cast iron with T-slots table
CNC control SELCA 4045PDH or SIEMENS 840D Power Line or HEIDENHAIN iTNC530
Peripheral protections or full enclosure |
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| The new LINEARMILL 600 HD. The ideal solution for dynamic 5-axis machining of medium-sized parts. Highly dynamic linear drives ensure the rapid movement of the cutting tool. State-of-the-art torque motors move the swiveling rotary table powerfully and precisely during operation. Intelligent machine geometry and glass scales in all three axes as a standard fitting guarantee best stability and precision, even during the most difficult cutting jobs. |
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FLA Series :
The new generation of the FLA series combines the productivity of a milling machine to the high speed and potential of a movable bridge machining centre.
It is chacterized by high dynamics with all axes; it also features customizable revolver or tool changer cutter-heads for ensuring maximum productivity for sector specific productions.
All this comes with an ideal price/performance ratio. 80 mt/min rapid speed along with up to 0.8 g of X -Y -Z axis acceleration represent the necessary requirements for trimming plastic, composite AND WOOD materials, as well as for machining light alloys. The modular-designed extensible magazine is standard equipped with 8 stations for Hsk 63F and Hsk 63A and can be widely customized. Among the various optionals, automated loading/unloading systems (rotary tables and parallel loaders) enable a quick tooling of the machining centre. |
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Standard // Options
- Longitudinal axis: 4.000 mm // 30.000 each 1.000 mm
- Transversal axis: 3.600 mm
- Clearance between columns: 4.000 mm
- Vertical axis: 1.500 mm // 1.750 mm
- Rotary head holder plate ± 180°: Index 2,5° // 1° - 0,5° - 0,01° - axis ±190°
- Tool changer: 20 places // 30 - 40 - 60 - 100 places
- CNC: Heidenhain // Selca - Fanuc - Fidia
- Faceplate plane width: 2.500 mm
- Faceplate plane length: 4.000 mm // 30.000 each 1.000 mm
- Faceplate plane capacity: 100.000 N/m² // 150.000 N/m²
- Spindle: 407 MAS - BT 50
- KW - S1: 30
- RPM: 4.800 // 6.000 - 12.000 - 16.000
- Spindle axis inclination - index: horizontal / vertical // 2,5° - 1° - 0,5° - 0,01° - axis ±135°
- Tool diameter: 125 mm
- Tool length: 350 mm
- Tool weight: 15 Kg // 20 Kg
- Linear axes speed: 20.000 mm/min
- Polar axes speed: 4.000°/min
- Linear axes accuracy: ± 15+3 (L-1.000)/1.000 micron
- Polar axes accuracy: 8" |
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KX The big sized machines
Market research amongst mould-makers, 3-D tool-making companies and organisations involved in the aerospace sectors has confirmed the degree of interest in a new medium sized 5-axis machine for 5-surface, 5-axis roughing and finishing of steel, aluminium or cast ferrous components.
Collaboration between the Engineering team at HURON and Engineers in our Supplier Partners has meant that not only have we been able to construct a machine with high performance levels, but that we achieved the extremely competitive pricing objectives that were set.
This milling centre will improve both productivity and quality of machining in complex components both in large automotive organisations (and automotive equipment manufacturers) as well as in large aerospace companies and all their sub-contracting partners.
KX 50 M
XYZ 2.000 / 1.700 / 800 mm
B +/-95°
C +/-190°
2.200 x 1.000 mm / 500 kg
18.000 rpm - 26 kW - 124 Nm
XYZ = 40 m/min
BC = 60 rpm |
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CONSTRUCTION: Cartesian structure with mobile portal and high rigidity-bridge
STROKE // SPEED
X:stroke from 4.000 to 40.000 mm // 100 m/min
Y:stroke from 4.200 to 8.000 mm // 100 m/min
Z:stroke from 2.000 to 4.500 mm // 70 m/min
A:stroke + / - 120° mm // 40 rpm
C:stroke continuous mm // 40 rpm
POWER ELECTROSPINDLE from 12 to 16 kw
DESCRIPTION: 5 axis CNC machining centre ideal for machining tri-dimensional parts, such as models, moulds, parts for aeronautics, automotive and yachting industries of big size.
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| The vertical milling centers, developed and manufactured in Chemnitz, have been specifically designed for the tool and die industry. The cross bed conception in connection with efficient, water-cooled motor spindles and a five-axes-control are conditions for a machine concept with high dynamics and highest accuracy. |
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STRUCTURE: moving bridge
AXIS MOVEMENT: brushless servomotors, recirculating ball screws, rolling slide slideways
X-AXIS STROKE from 1.8 up to 24 mt
Y-AXIS STROKE from 2.4 up to 4.8 mt
Z-AXIS STROKE from 1 up to 3 mt
MACHINING UNIT from 15 kW to 24 kW with torques from 12 Nm to 60 Nm
TOOL-HOLDER CONES: HSK 63 F or A model
LINEAR AXIS POSITION PRECISION (X, Y and Z)= +/- 0,04 mm/m
LINEAR AXIS REPEATIBILITY (X, Y and Z)= +/- 0,02 mm/m
ROTARY AXIS POSITIONING PRECISION C= +/- 7'' A= +/- 13''
ROTARY AXIS REPEATIBILITY C= +/-3,5'' A= +/- 6,5''
Siemens 840 D or HEIDENHAIN iTNC 530 NUMERICAL CONTROL UNITS |
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The models
C 20 V, U
C 30 V, U, dynamic
C 40 V, U, dynamic
C 50 U, dynamic
C 1200 V
(V (rigid table) - U (NC swivelling rotary table) -
dynamic (highly dynamic version))
of the C series developed by Hermle not only covers the conventional areas of the tool and mold manufacturing, but are also increasingly successful in the production of small and medium batches.
For all applications, where power, accuracy and/or universality are required the C series of Hermle is the perfect solution.
The features that make our machines unique!
-Modified gantry design
-Multifunctional machine bed
-Mineral casting design
-Modular configuration of the table variants and the extensions
-Compact structure / machine can be transported completely assembled
-Greatest possible degree of freedom in the machining area
-High positioning and long-term accuracy
-Modular design, including automation, handling systems, etc.
An additional machine model, the B 300, is also based on the concept employed for the C Series models and is located below the C Series perfectly. It is the precise entry into 3 to 5-axis technology. With typical Hermle accuracy and quality, no shortcuts were taken. The individual options were adapted to the possible area of application. |
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BA S03 Vertical Machining Center
Vertical machining center with one or two motor spindles. Simultaneous loading of the fixture plates, using double-swivel trunnions. With integral A-axis for the twin-table version and direct-driven rotary tables designed to accommodate single or multiple clamping fixtures. Well suited for dry machining. |
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EuroMod base units are ready-to-use CNC systems with a great ease of use for a large number of tasks and applications that can be automated.
Rigid, low vibration steel and aluminium constructions made of isel system profiles and system elements are the mechanical basis for the EuroMod base units. The isel ball screw drives with steel spindles 16 x 5 mm, used in the positioning axes, provide for high precision.
When developing the EuroMod base units, the focus was especially put on a small space requirement.
All base units need a floor width of only 1,160 mm. The dimensions in depth are:
800 mm, 1,100 mm and 1,510 mm. |
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The Mytrunnion-5 is a simultaneously controlled 5-axis machine with an X, Y & Z axis, and additional tilting A-Axis (150 deg. / -120 to 30 deg.) and a rotary C-Axis (360 deg.) with a 0.001 deg. minimum indexing command. Machining of high precision, complicated parts is completed in one operation, reducing the overall machining process.
Standard Features Include:
#40, 20,000rpm 4-Step Geared, Dual Contact Spindle
Linear Scale Feedback on All Axes
Rotary Scales on A & C Axes
Coolant Thru the Spindle
Double Decker Style Chip Conveyor & Filtration System
50 Tool ATC
Tool Presetter & Breakage
Wash & Shower Coolant
Oil Mist Spray System
Fanuc 16iMB Control with Added 5-Axis Machining Functions
Ultra high precision (positioning +/-0.000039", repeatability of +/-0.00002").
An optional 2-station automatic pallet changer is factory installed and allows the operator to approach from the front end of the machine in order to set-up or unload one pallet while the other is being machined. Easy accessability and smooth automatic pallet change design with full enclosure offers the operator a safe work environment to perform in-process inspection while the machine is in cycle. This newly developed option offers the flexibility of increased spindle utilization coupled with the potential to connect with Flexible Manufacturing Cells in the future for 5-axis unmanned machining potential.
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Representing the latest generation of UNISIGN vertical machining centres, Unipro 5 combines powerful machining capabilities and highly dynamical machine features with the highest accuracy requirements. These high speed machining centres are the result of a continuing development process, incorporating experiences obtained during the development and manufacturing of vertical machining centres over a period of more than 25 years. This High Speed machining centre is purposely designed for high value applications such as accurate 5-axes simultaneous machining of complex 3D components.
Unipro 5L: High speed vertical CNC machining centre in long bed configuration.
Unipro 5P: High speed vertical CNC machining centre with two work zones for pendulum machining.
Unipro 5S: High speed vertical CNC machining centre in single station configuration.
- Highest dynamical features and accurate contouring capabilities with 60 m/min rapid feed rate
- 8 m/s2 acceleration
- Full enclosure guarding with sliding doors at the front
- Closed loop machine cooling system
- Stationary tool storage with 63 pockets
- Highly dynamical rotating and tilting table as combined 4th and 5th axis for 3D machining (option)
- Unisign 100 kW spindle (option), 25000 rpm |
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Go-Mill 350:
5-Axis Machining Center for dynamic machining of Blisk, Impeller und Turbine Blade.
- Torque-Motors for dynamic machining
- Max. part length 335mm
- Max. part Ø 350mm
- Vertical Spindle
- Tail stock CNC controlled
- Spindle power 16 kw, 20000 rpm, 82 Nm
- Tool magazine 30 tools HSK-63
- Pallet pool 8/16 Positions |
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Description
MAKINO's V-series which has been developed especially for the mold construction offers an extensive performance spectrum and a multitude of constructive solutions. These guarantee permanent process stability and accuracy and the best quality surface finish.
The machining centres of the V-series are distinguished in particular by the rigidity and stability of the components, its outstanding damping properties and the uncompromising design of the machine structure. MAKINO sets new standards for the modern mold construction.
Constant developments in technologies are the basis for fulfilling the requirements of the mold construction with the highest quality of production.
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SATELLITE XL
5-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10Kw in S1) electrically-driven spindle with HSK40F tool holder allows machining operations, including heavy duty work, with optimum results in terms of speed and accuracy. A 9-place tool magazine is installed behind the moving gantry structure. The 300 mm blade is housed separately. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in "concealed" time. It is also possible to load and consequently machine, workpieces whose codes and machining operations differ between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment. |
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Titan is a 5 controlled axes machining centre.
The axes slide (X, Y and Z) on high precision, robust, reliable linear guide-ways (35mm) with recirculating ball blocks with four contacts. The axes movements are controlled by brushless Yaskawa servomotors by means of pinion, rack and mechanical system for backlash recovery for X axis (longitudinal) and high precision ground recirculating ball screw and preloaded lead for Y (transversal) and Z (vertical) axes.
The C and D axes control the electrospindle rotation, positioning its axis in any direction square to the surface of an upper hemisphere.
Standard configuration:
•5 controlled axes: linear X, Y, Z. Rotating C and D axes able to execute machining operations in interpolation
•Automatic tool magazin max 24 tools positioned on sliding carriage
•Electrospindle HSK E50 17,5kW (S6) 19.000 rpm with liquid cooling system
•8 vices with 4 independent movements (opening/closing, positioning, locking and traslation) controlled by electric servomotors
•Semi – integral guard with automatic opening of frontal doors
•Machine bed and sliding carriage in electrowelded steel
•Machine bad designed for an optimal chip and cooling liquid collection
•Central lubrification fot the members of movement
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With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator. |
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Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system. |
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Mytrunnion-1 5-Axis Vertical Machining Center
Designed for high precision machining of small parts, the Mytrunnion-1 offers a table size of Ø4.7” and table load capacity of 44Lbs. A standard, easy to use, 3-jaw chuck can be mounted directly on the table to hold smaller round and/or hex shaped parts, making for quick loading and unloading. The maximum work piece size of Ø13.8” x 11.4” allows for incredible flexibility and versatility in machining of small to medium size precision parts.
Ultra high precision (positioning accuracy of -0.000079”, repeatability of -0.00004”) simultaneous 5-axis capabilities allow for superb surface finishes while saving on labor and tooling costs.
Standard is a #30 taper, 15,000rpm spindle (30,000 optional). With the benefit of a fixed spindle head configuration, the Mytrunnion-1 allows for more precise cutting capabilities with the ability to take relatively deep cuts for a machine of its size. Box way construction, rapid feed rates of 1969ipm and standard linear scale feedback give you the ultra high precision necessary for high tolerance work.
Standard Fanuc 300iMA control comes equipped with high speed processing (150m/min feed with 1mm/block, 2,500 blocks/sec), 600 block look ahead and 5-axis control features.
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Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
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