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The models
C 20 V, U
C 30 V, U, dynamic
C 40 V, U, dynamic
C 50 U, dynamic
C 1200 V
(V (rigid table) - U (NC swivelling rotary table) -
dynamic (highly dynamic version))
of the C series developed by Hermle not only covers the conventional areas of the tool and mold manufacturing, but are also increasingly successful in the production of small and medium batches.
For all applications, where power, accuracy and/or universality are required the C series of Hermle is the perfect solution.
The features that make our machines unique!
-Modified gantry design
-Multifunctional machine bed
-Mineral casting design
-Modular configuration of the table variants and the extensions
-Compact structure / machine can be transported completely assembled
-Greatest possible degree of freedom in the machining area
-High positioning and long-term accuracy
-Modular design, including automation, handling systems, etc.
An additional machine model, the B 300, is also based on the concept employed for the C Series models and is located below the C Series perfectly. It is the precise entry into 3 to 5-axis technology. With typical Hermle accuracy and quality, no shortcuts were taken. The individual options were adapted to the possible area of application.
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable
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5 AXIS VERTICAL MILLING MACHINE - EVO PLAST TR
Application: plastic material and similar
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=4000 mm
Y=2000 mm
Z=800 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Positioning accuracy: +/- 0,05 mm/m
- Repeatability: 0,03 mm
Rotating axis:
- Rotation: 440° (C), 295° (A)
- Maximum speed: 300 °/sec (C), 200 °/sec (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
2-3-4 Electro spindles: power 1,5-2 kW (in continuous service S1)
max. speed 24.000 rpm
Rotating table: 2 tables 2500 x 1500 mm
Vacuum pumps. 2 x 100 m³/h
CNC control OSAI 10/510 i
Portable auto teach-in programmable system
Full enclosure
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BA S03 Vertical Machining Center
Vertical machining center with one or two motor spindles. Simultaneous loading of the fixture plates, using double-swivel trunnions. With integral A-axis for the twin-table version and direct-driven rotary tables designed to accommodate single or multiple clamping fixtures. Well suited for dry machining.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Representing the latest generation of UNISIGN vertical machining centres, Unipro 5 combines powerful machining capabilities and highly dynamical machine features with the highest accuracy requirements. These high speed machining centres are the result of a continuing development process, incorporating experiences obtained during the development and manufacturing of vertical machining centres over a period of more than 25 years. This High Speed machining centre is purposely designed for high value applications such as accurate 5-axes simultaneous machining of complex 3D components.
Unipro 5L: High speed vertical CNC machining centre in long bed configuration.
Unipro 5P: High speed vertical CNC machining centre with two work zones for pendulum machining.
Unipro 5S: High speed vertical CNC machining centre in single station configuration.
- Highest dynamical features and accurate contouring capabilities with 60 m/min rapid feed rate
- 8 m/s2 acceleration
- Full enclosure guarding with sliding doors at the front
- Closed loop machine cooling system
- Stationary tool storage with 63 pockets
- Highly dynamical rotating and tilting table as combined 4th and 5th axis for 3D machining (option)
- Unisign 100 kW spindle (option), 25000 rpm
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EuroMod base units are ready-to-use CNC systems with a great ease of use for a large number of tasks and applications that can be automated.
Rigid, low vibration steel and aluminium constructions made of isel system profiles and system elements are the mechanical basis for the EuroMod base units. The isel ball screw drives with steel spindles 16 x 5 mm, used in the positioning axes, provide for high precision.
When developing the EuroMod base units, the focus was especially put on a small space requirement.
All base units need a floor width of only 1,160 mm. The dimensions in depth are:
800 mm, 1,100 mm and 1,510 mm.
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Go-Mill 350:
5-Axis Machining Center for dynamic machining of Blisk, Impeller und Turbine Blade.
- Torque-Motors for dynamic machining
- Max. part length 335mm
- Max. part Ø 350mm
- Vertical Spindle
- Tail stock CNC controlled
- Spindle power 16 kw, 20000 rpm, 82 Nm
- Tool magazine 30 tools HSK-63
- Pallet pool 8/16 Positions
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The Zephyr VTR series has been created to allow a medium work area; can be fitted with an automatic head on one axis and a rotary table for 5 axis machining of parts.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- 4th axis on trainable head option
- 5th axis on rotary table option
- 24, 50 or 100 changeable tool positions option
- tool type ( HSKA63 or HSKA100)
- pallet change option
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SATELLITE XL
5-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10Kw in S1) electrically-driven spindle with HSK40F tool holder allows machining operations, including heavy duty work, with optimum results in terms of speed and accuracy. A 9-place tool magazine is installed behind the moving gantry structure. The 300 mm blade is housed separately. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in "concealed" time. It is also possible to load and consequently machine, workpieces whose codes and machining operations differ between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.
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Titan is a 5 controlled axes machining centre.
The axes slide (X, Y and Z) on high precision, robust, reliable linear guide-ways (35mm) with recirculating ball blocks with four contacts. The axes movements are controlled by brushless Yaskawa servomotors by means of pinion, rack and mechanical system for backlash recovery for X axis (longitudinal) and high precision ground recirculating ball screw and preloaded lead for Y (transversal) and Z (vertical) axes.
The C and D axes control the electrospindle rotation, positioning its axis in any direction square to the surface of an upper hemisphere.
Standard configuration:
•5 controlled axes: linear X, Y, Z. Rotating C and D axes able to execute machining operations in interpolation
•Automatic tool magazin max 24 tools positioned on sliding carriage
•Electrospindle HSK E50 17,5kW (S6) 19.000 rpm with liquid cooling system
•8 vices with 4 independent movements (opening/closing, positioning, locking and traslation) controlled by electric servomotors
•Semi – integral guard with automatic opening of frontal doors
•Machine bed and sliding carriage in electrowelded steel
•Machine bad designed for an optimal chip and cooling liquid collection
•Central lubrification fot the members of movement
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With its innovative pallet changer, Hermle is pioneering in the parallel-to-production setup of its highly dynamic
3-axis, 4-axis and 5-axis machining centers.
Advantages:
- An innovative pallet changer with 2 CNC axes for the swivelling and rotating movement. It enables quick loading and unloading of the machining center with a maximum table load.
- With this innovative system, free access to the working area of the C 30 / C 40 is maintained.
- Pallet clamping system with high functional safety and precise positioning of the pallets on the machine table.
- Easy-moving and wide-opening revolving doors provide easy access to the setup area. This system allows for large and heavy workpieces to be loaded via crane at the setup area.
- Operating elements for automatic workpiece clamping, Emergency Stop button and acknowledgment key are integrated into the enclosure and thus readily accessible to the operator.
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Representing the latest generation of UNISIGN machining centres, the UNIPENT 4000 combines powerful machining capabilities in 5 axes with highly dynamical machine features and highest accuracy. The UNIPENT 4000 is the result of a continuing development process over a period of more than 30 years.
The concept of the UNIPENT 4000 is based on a portal machine configuration with a two-sided synchronised drive system in Y-axis, for the movable bridge, and a moving spindle carrier with ram in X-axis.
Integrated in the 45° inclined base frame is the rotating and tilting table for 5-axes machining and positioning of complex components. The inclined front face facilitates easy chip and coolant flow.
The machine is fully enclosed with electronic safety locks on the operator doors. A slide way system (option) can open the roof top to enable loading from the top side of the machine.
The stationary tool storage offers space to 69 tools.
A high dynamics package gives the machine accelerations of 10 m/s2 en rapid speeds of 60 m/min in all linear axes. The C-axis speed of the rotating and tilting table is increased to 52 rpm.
A high accuracy package with linear scales in all axes, two in Y-direction for the two-sided drive system, makes the machine predestined to be successfully utilised in manufacturing systems with highest accuracy requirements.
Two direct drive water cooled spindle configurations are available, offering 36 kW and 12.000 or 16.000 rpm for general machining tasks. For high speed cutting the powerful UNISIGN motor spindle, with 25.000 rpm and power output of up to 100 kW, is available.
The UNIPENT 4000 can be completed with a pallet system.
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The Sharav GVT series was designed to give an extended work area an automatic head can be fitted on 2 axes for 5 axis machining.
Main advantages:
- The structure is a Gantry type
- 4° and 5° axis on the head option
- 24, 32, 50 or 100 changeable tool positions option
- tools type (HSKA63 or HSKA100)
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Our company is specialized in design and construction of NUMERICAL CONTROL MACHINING CENTRES 3, 4, 5 axis for cutting and machining soft materials (aluminium, composites, plastic, wood).
Ranges of application are extremely different (aeronautics, automobil and plastic industries, appearance cover, houseold furniture, naval construction, shaping, molds and patterns...).
Our range represents single and multispindle machines with and without automatic tool changers.
Standard capacities from 2000 mm x 1000 mm to 40 metres x 6 metres.
Machines are designed with :
- moving gantry and fixed table for long products,
- fixed gantry and one moving table for smaller components and two moving tables for higher productivity.
- overhead moving gantry.
High velocity movements due to brushless or linear motors combined with high speed spindles allow increased productivity. The installation of an automatic Tool Changer or multi-spindles also allows the regrouping of different operations within the same machining area.
The efficiency increases by a connection between your CAD system and CRENO CAD CAM softwares :
- complexe 5 axes machine(mould or triming)
- nesting software for optimizing the use of material.
We trust our product range is of interest to you, please do not hesitate to contact us for any further information.
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The new LINEARMILL 600 HD. The ideal solution for dynamic 5-axis machining of medium-sized parts. Highly dynamic linear drives ensure the rapid movement of the cutting tool. State-of-the-art torque motors move the swiveling rotary table powerfully and precisely during operation. Intelligent machine geometry and glass scales in all three axes as a standard fitting guarantee best stability and precision, even during the most difficult cutting jobs.
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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The UNIPORT machining centres with a moving portal bridge in X-direction are ideal for large and voluminous products. A characteristic feature of the UNIPORT range is the travelling bridge, which moves across the generously dimensioned fixed table. This concept offers excellent access for easy loading and unloading of components by means of lifting equipment, crane etc.
Some UNIPORT models can also be configured with stationary portal bridge and movable table and/or pallet changer.
Uniport 4000: Travelling bridge CNC machining centre for light duty machining
Uniport 6000: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 6000-P: Portal type CNC machining centre with pallet changer for medium duty machining with right angle head
Uniport 7: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 8000: Travelling bridge CNC machining centre for medium to heavy duty machining with right angle head
Uniport 8000-D: Portal type CNC machining centre in "Twin-Table" configuration for medium to heavy duty machining with right angle head
Uniport 8000-P: Portal type CNC machining centre with pallet changer for medium to heavy duty machining with right angle head
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The Universal Machining Center GANTRY TS
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium
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Universal Machining Centers GANTRY RS
Speed up your production !
Innovative rack and pinion drives speed up the dynamic 5-axes HSC centre up to 0.8g acceleration. Compared to linear engine machines the GANTRY RS comes with less operative costs.
The complete enclosed working zone matches with actual security regulations and is perfect for composite machining. A optional dust evacuation system and various clamping solutions are available.
Technical details
- Accelerations up to 8 m/s²
- Table sizes up to 2500 x 3000 mm
- For plastics, composite, aluminium and steel finishing
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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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Dynamic accuracy in 5-axis vertical machining
The Makino D500, a brand-new 5-axis vertical machining centre to be unveiled at this year's round of autumn fairs, offers a great deal more than mere 5-axis technology. What makes this machine so interesting is that it combines dynamic speed with outstanding accuracy, is built for tough and fast machining of titanium parts, offers operator-friendly 5-axis technology, and delivers the kind of reliability Makino is re-nowned for. The D500 has been specifically designed to meet the mar-ket¡¦s application-oriented needs.
The D500 is aimed at the aerospace supply industry, premium job shops and die-and-mould manufacturers. The customers targeted in the aerospace supply industry are manufacturers of jet engine components such as blisks, impellers and blades („w 200-500 mm). The premium job shops targeted are manufacturers geometrically complex parts and prototypes for the medical, photonics and semiconductor industries. In the die and mould industry the applications will be primarily involve index machining (2- and 3-axis) with a special focus on deep cores/cavities and providing fast acceleration and precision in simultaneous 5-axis machining, even for heavy workpieces.
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TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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TX UNIVERSAL & 5-AXIS BIG SIZE MACHINING CENTRES (LINEAR GUIDES)
-DIFFERENT HEADS: UNIVERSAL(D), TWIST(K), HORIZONTAL(H), BORING BAR(S)
-BACKLASH ELIMINATION SYSTEM IN TABLE ROTATION (4TH AXIS)
FEEDS : 25 M/MIN
- TRAVELS : X=2.000-6.000 mm Y=1.500-2.500 mm Z=1.500-2.500 mm
- AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW / 1300 Nm / 5000 RPM
TWIST (5TH AXIS) CONTINUOUS ROTATION: 0,001º / 900 Nm / 5000 RPM-24.000 RPM
CNC FACING HEADS UP TO 1500 mm FACING DIAMETER
BORING BAR DIAMETER 125mm W=600 mm 37 KW
ROTARY TABLE : 6-12-20 TONS 1000x1000-2.000x2.500 mm
PALLET SYSTEM : 2-4 PALLETS AUTOMATIC CHANGE
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AAC AUTOMATIC ATTACHMENT CHANGER (PICK-UP)
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The Mytrunnion-5 is a simultaneously controlled 5-axis machine with an X, Y & Z axis, and additional tilting A-Axis (150 deg. / -120 to 30 deg.) and a rotary C-Axis (360 deg.) with a 0.001 deg. minimum indexing command. Machining of high precision, complicated parts is completed in one operation, reducing the overall machining process.
Standard Features Include:
#40, 20,000rpm 4-Step Geared, Dual Contact Spindle
Linear Scale Feedback on All Axes
Rotary Scales on A & C Axes
Coolant Thru the Spindle
Double Decker Style Chip Conveyor & Filtration System
50 Tool ATC
Tool Presetter & Breakage
Wash & Shower Coolant
Oil Mist Spray System
Fanuc 16iMB Control with Added 5-Axis Machining Functions
Ultra high precision (positioning +/-0.000039", repeatability of +/-0.00002").
An optional 2-station automatic pallet changer is factory installed and allows the operator to approach from the front end of the machine in order to set-up or unload one pallet while the other is being machined. Easy accessability and smooth automatic pallet change design with full enclosure offers the operator a safe work environment to perform in-process inspection while the machine is in cycle. This newly developed option offers the flexibility of increased spindle utilization coupled with the potential to connect with Flexible Manufacturing Cells in the future for 5-axis unmanned machining potential.
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MITSUI SEIKI High Production Machining Center Model VX550-5X, numerically controlled with standard equipment including Automatic Tool Changer and high production capability for drilling, boring, tapping & reaming. Integrated circuit logic, closed loop, complete electrical equipment for operation on 3-phases 50/60Hz, 200/220 Volts AC
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