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5-Axis VMC
Haas Automation offers a wide range of 5-axis VMCs - one just right to meet the demands of your machine shop.
For work that requires a 5-axis spindle, Haas Automation presently offers several versatile profiling machining centers: the shop-proven VR series, with three choices of xyz travels:
3048 x 1016 x 762 mm (VR-11)
2134 x 1016 x 762 mm (VR-9)
1626 x 1016 x 762 mm (VR-8)
Many industries today, especially in the high-tech world of aerospace and automotive design, are turning to 5-axis machining as a means to speed manufacturing ability and increase repeatable accuracy. The ability to machine complex shapes, undercuts and difficult angles in a single setup reduces tooling cost and labor time, resulting in a better cost per part in addition to maintaining parts conformity throughout the run of the part.
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Dynamic accuracy in 5-axis vertical machining
The Makino D500, a brand-new 5-axis vertical machining centre to be unveiled at this year's round of autumn fairs, offers a great deal more than mere 5-axis technology. What makes this machine so interesting is that it combines dynamic speed with outstanding accuracy, is built for tough and fast machining of titanium parts, offers operator-friendly 5-axis technology, and delivers the kind of reliability Makino is re-nowned for. The D500 has been specifically designed to meet the mar-ket¡¦s application-oriented needs.
The D500 is aimed at the aerospace supply industry, premium job shops and die-and-mould manufacturers. The customers targeted in the aerospace supply industry are manufacturers of jet engine components such as blisks, impellers and blades („w 200-500 mm). The premium job shops targeted are manufacturers geometrically complex parts and prototypes for the medical, photonics and semiconductor industries. In the die and mould industry the applications will be primarily involve index machining (2- and 3-axis) with a special focus on deep cores/cavities and providing fast acceleration and precision in simultaneous 5-axis machining, even for heavy workpieces.
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HSC newly defined – 5-axis HSC Precision Machines in a class by themselves.
With the new HSC series, DMG paves the way for a new level of high speed machining with the top-class HSC Precision Machines, with 3 to 5 simultaneous axes. Linear torque technology in all 5 axes with speeds up to 42,000 rpm, stand for the highest dynamics, and allow the shortest machining times with absolute, simultaneous stability, the best possible surface quality Ra < 0.2 μm and the highest positioning accuracy < 5 μm. Whether in milling operations with high chipping-time volumes for challenging mould parts, ranging from high-speed operations of graphite and copper electrodes to the micro-precision machining of complex parts – The new HSC series offers optimal machining solutions for every application.
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Maxxmill 500 is the dieal vertical milling center for the 5-sided machining of parts in low or medium quantities. The Maxxmill 500 can mill parts with an edge size of 500 x 500 x 500 mm on 5 sides in just one operation. The Maxxmill 500 guarantees top thermostability, top cutting precision, mechanical or motor spindle, cutting-edge control technology from Siemens or Heidenhain and a very attractive price.
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SATELLITE XL
5-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10Kw in S1) electrically-driven spindle with HSK40F tool holder allows machining operations, including heavy duty work, with optimum results in terms of speed and accuracy. A 9-place tool magazine is installed behind the moving gantry structure. The 300 mm blade is housed separately. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in "concealed" time. It is also possible to load and consequently machine, workpieces whose codes and machining operations differ between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.
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All the benefits from investing in 5-face and 5-axis contour machining capability are now within easy reach with Bridgeport's XR 500 5AX machining centre. Minimizing the time spent on non-profitable setup operations, reducing overall machine cycle times and improved machine cutting performance are just some of the advantages from Bridgeport's XR 500 5AX.
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Go-Mill 350:
5-Axis Machining Center for dynamic machining of Blisk, Impeller und Turbine Blade.
- Torque-Motors for dynamic machining
- Max. part length 335mm
- Max. part Ø 350mm
- Vertical Spindle
- Tail stock CNC controlled
- Spindle power 16 kw, 20000 rpm, 82 Nm
- Tool magazine 30 tools HSK-63
- Pallet pool 8/16 Positions
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable
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The versatility of the machine structure of the series M made SERRTECH the realization of the model M3 X-5, a vertical processing center with five interpolated simultaneous axles with CNC Rundschwenktisch ø for 500 mm and this processing center possible is suitable in particular
for the building of tool moulds and the space/aircraft industry.
X-Y-Z axle: 1,000-600-640 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2
X axis: QSY 190 C Eco Dyn/3000: Torque 28 Nm
Y axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Z-axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Numerical control top plate diameter: 500 mm
Max. workpiece diameters: 560 mm
Max. portable load: 500 kg
Max. rotation angle axis of rotation C: 360°
Max. rotation angle drag axis B: -10°/+110°
Number of revolutions axis of rotation C: 100 rpm
Number of revolutions drag axis B: 100 rpm
Acceleration alpha axis of rotation C: 166 1 s2
Acceleration alpha drag axis B: 79 1 s2
Division accuracy axis of rotation C: 5 "
Division accuracy drag axis B: 5 "
Drive torque axis of rotation C: 350 Nm
Antriesdrehmoment drag axis B: 700 Nm
Clamping moment axis of rotation C: 3,000 Nm
Clamping moment drag axis B: 3.100
Through-hole in the axis of rotation C: ø 50 mm
Positioning accuracy for the axles: ± 0.003 mm
Repetition accuracy for the axles: ± 0.0015 mm
Positioning accuracy for the axles: ± 0.003 mm
Tool places: 30
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec.
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With proven duoBLOCK® design - for unparalleled flexibility in the sectors aerospace, automotive, mould making, component manufacturing and medical technology. The right solution for every 5-axis machining task: universal milling head with automatic pivot from vertical to horizontal position, combined with the NC rotary table, for easy 5-sided machining. The DMC U series offers various expansion options for 5-axis simultaneous machining, such as the NC rotary table with NC milling head as an A or B-axis, NC rotary table with 5X torqueMASTER® (B-axis) for high volume chip removal, or the NC-swivel rotary table with horizontal milling head as an optional 5-axis solution. The duoBLOCK® series is equipped with a fast rotary pallet changer. The gantry series comes with a linear pallet changer and a rotary magazine, from RS2 (4 pallets) to RS10 (12 pallets in the system), depending on the machine type. In addition, this Mega Milling Centre for 5-axis complete machining has a work area of 16 cubic m³ and a maximum workpiece load of 16 t.
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Sturdy, accurate and absolutely reliable, the new TRIM series by Belotti is the show-piece of t-axis machining centers dedicated to the trimming of plastic and composite materials. Like the previous MKN model, the new TRIM machining center ensures extreme accessibility to the work area, so that the workpiece-holder template can be accessed without any problems.
The adjustment and working qualities of the TRIM series machining centers meet any needs fully in terms of machining speed and quality. Among the various optionals automated loading/unloading systems (rotary tables and parallel loaders) enable tooling the machining center quickly and saving precious time.
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The Universal Machining Center GANTRY TS
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium
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Universal Machining Centers GANTRY RS
Speed up your production !
Innovative rack and pinion drives speed up the dynamic 5-axes HSC centre up to 0.8g acceleration. Compared to linear engine machines the GANTRY RS comes with less operative costs.
The complete enclosed working zone matches with actual security regulations and is perfect for composite machining. A optional dust evacuation system and various clamping solutions are available.
Technical details
- Accelerations up to 8 m/s²
- Table sizes up to 2500 x 3000 mm
- For plastics, composite, aluminium and steel finishing
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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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Bridgemilling center - KX40 FIVE
TRAVEL
X axis - Longitudinal travel 3200 mm
Y axis - Cros travel 1100 mm
Y axis - Vertical travel 600 mm
A axis +100/-90 °
C axis +/- 220 °
TABLE
Table area (length x with) 2260 x 1140 mm
Max. width of working piece 1300 mm
Distance spindle nose/table (min/max) - spindle in vertical position 55/655 mm
Distance spindle nose/table (min/max) - spindle in horizontal position 310/910 mm
Admissible load on table 2500 kg
SPINDLE
Tool taper HSK 63-F
Tool clamping force 900 kg
Spindle speed 100-20000 rpm
Characteristic speed 7000 rpm
Spindle motor power 7,5/11 kW
Max. spindle torque 10,5/15 Nm
FEEDRATES
Rapid feed - linear feedrates X-Y=25 Z=30 m/min
Programmable working feed 1 à 7 m/min
Maximal acceleration - linear feedrates X-Y-Z=1 m/s²
Max. thrust - linear feedrates X=21000 Y-Z=8200 N
max. rotating speed - rotating feedrates 16 rpm
Positioning : linear axes 10 μm
Positioning : rotating axes 25 sec
TOOL MAGAZINE
Number of housings 28
Over-all measurments by tool (weight/diameter/length) 2/80/250 kg/mm/mm
Tool changing time 7 sec
OVER-ALL MEASUREMENTS AND SUPPLIES
Length x width x height 6400 x 3150 x 3260 mm
Weight 10500 kg
Compress air : Pressure /Flow 6 bars - 6m3/h bar-m3/h
Total installed power 35 KW
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TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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MCD1516-5XA
A 5-Axis Control Horizontal Machining Center, the MCD1516-5XA features multiface indexing of large workpieces and simultaneous 5-axis control for high-speed, high accuracy machining. It comes standard with a 15,000 min- -1 high-speed, high-rigidity spindle to facilitate fast machining of large workpieces, up to 2 meters in diameter and weighing up to 2.3 tons. The MCD1516-5XA adopts 0.1 µm scale feedback and thermal stability measures, such as the Makino Thermal Stabilizer and Thermal Chamber (optional specifications), to deliver higher accuracy and longer hours of continuous, high-quality machining. A and B axes provide 0.0001º indexing for high-accuracy, multiface machining and simultaneous 5-axis control.
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Conceived for the machining of the complex parts of utmost precision, this machine is available in version 3 or 5 axes. The structure in form of box is of a great rigidity, offering an important working area.
Equipped with many functions in its standard version, this machine is equipped with a numerical control Fanuc 31iA5
Count diameter: 400 mm Advance: 48m/mn
Races centers X: 550 mm Speed of pin: 25000 rpm
center Y: 600 mm Power of pin: 18,5 kw
center Z: 500 mm Couple: 29 N.m
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TX UNIVERSAL & 5-AXIS BIG SIZE MACHINING CENTRES (LINEAR GUIDES)
-DIFFERENT HEADS: UNIVERSAL(D), TWIST(K), HORIZONTAL(H), BORING BAR(S)
-BACKLASH ELIMINATION SYSTEM IN TABLE ROTATION (4TH AXIS)
FEEDS : 25 M/MIN
- TRAVELS : X=2.000-6.000 mm Y=1.500-2.500 mm Z=1.500-2.500 mm
- AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW / 1300 Nm / 5000 RPM
TWIST (5TH AXIS) CONTINUOUS ROTATION: 0,001º / 900 Nm / 5000 RPM-24.000 RPM
CNC FACING HEADS UP TO 1500 mm FACING DIAMETER
BORING BAR DIAMETER 125mm W=600 mm 37 KW
ROTARY TABLE : 6-12-20 TONS 1000x1000-2.000x2.500 mm
PALLET SYSTEM : 2-4 PALLETS AUTOMATIC CHANGE
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AAC AUTOMATIC ATTACHMENT CHANGER (PICK-UP)
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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CNC Machine EuroMod
EuroMod CNC machines are machines with a good value for the money and a great ease of use for a large number of tasks and applications that can be automated.
The basis is made of rigid steel and aluminium constructions of isel system profiles and elements. The play-free ball screw drives (max. 250 mm/s), used in the positioning axes, provide for high precision, accuracy and smooth running.
EuroMod CNC machines are available as compact units in 4 sizes with the following travel ranges:
X = 650 – 1,000 mm
Y = 300 – 1,200 mm
Z = 275 mm
A transparent enclosure along with an easy-sliding door provide for a good all-around visibility and accessibility.
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The standard table has been replaced with a dual-axis rotary table to provide 5-axis simultaneous motion or position a workpiece to almost any angle for machining.
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The models
C 20 V, U
C 30 V, U, dynamic
C 40 V, U, dynamic
C 50 U, dynamic
C 1200 V
(V (rigid table) - U (NC swivelling rotary table) -
dynamic (highly dynamic version))
of the C series developed by Hermle not only covers the conventional areas of the tool and mold manufacturing, but are also increasingly successful in the production of small and medium batches.
For all applications, where power, accuracy and/or universality are required the C series of Hermle is the perfect solution.
The features that make our machines unique!
-Modified gantry design
-Multifunctional machine bed
-Mineral casting design
-Modular configuration of the table variants and the extensions
-Compact structure / machine can be transported completely assembled
-Greatest possible degree of freedom in the machining area
-High positioning and long-term accuracy
-Modular design, including automation, handling systems, etc.
An additional machine model, the B 300, is also based on the concept employed for the C Series models and is located below the C Series perfectly. It is the precise entry into 3 to 5-axis technology. With typical Hermle accuracy and quality, no shortcuts were taken. The individual options were adapted to the possible area of application.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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Titan is the new machining centre with 5 controlled axes made by FOM INDUSTRIE for processing aluminium/steel/stainless steel extrusions for use in a wide range of applications in the industrial sphere but also for complex projects in the door and window frame making sector. By taking advantage of the machine bed modular structure, profiles of up to 35.000 mm in length and sections of 500x400 mm can be processed.
• It is equipped with an HSK E50 24-station tool magazine (30 stations - optional).
• Dedicated magazines can accommodate a 450 mm diameter blade for cutting operations.
• Possibility of machining the underside of the profile using an angular head.
• Touch probe cycle
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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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DIAMOND is a gantry style machining centre with 3 or 5 axis for high speed moulds/dies machining as well as aerospace jobs. It features a monobloc structure with a gantry moving saddle and stationary workpiece. Machine available also in configuration "Linear", with linear motor for 3 machine axes and torque motor for rotary axes.
Table surface mm 2.300 x 1.600
Max load admitted Kg 20.000
Longitudinal travel (X axis) mm 2.200 (+220)
Cross travel (Y axis) mm 1.500 (+220)
Vertical travel (Z axis) mm 1.000
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MAG Cincinnati Vertical Machining Centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with a range of options allowing you to tailor the machine to your specific application. With our choices of CFV’s, CFV 5’s, FTV’s, and FTV 5’s, we provide machining centers that are dependable and productive at a competitive price.
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