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The Universal Machining Center GANTRY TS
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium
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Universal Machining Centers GANTRY RS
Speed up your production !
Innovative rack and pinion drives speed up the dynamic 5-axes HSC centre up to 0.8g acceleration. Compared to linear engine machines the GANTRY RS comes with less operative costs.
The complete enclosed working zone matches with actual security regulations and is perfect for composite machining. A optional dust evacuation system and various clamping solutions are available.
Technical details
- Accelerations up to 8 m/s²
- Table sizes up to 2500 x 3000 mm
- For plastics, composite, aluminium and steel finishing
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TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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Dynamic accuracy in 5-axis vertical machining
The Makino D500, a brand-new 5-axis vertical machining centre to be unveiled at this year's round of autumn fairs, offers a great deal more than mere 5-axis technology. What makes this machine so interesting is that it combines dynamic speed with outstanding accuracy, is built for tough and fast machining of titanium parts, offers operator-friendly 5-axis technology, and delivers the kind of reliability Makino is re-nowned for. The D500 has been specifically designed to meet the mar-ket¡¦s application-oriented needs.
The D500 is aimed at the aerospace supply industry, premium job shops and die-and-mould manufacturers. The customers targeted in the aerospace supply industry are manufacturers of jet engine components such as blisks, impellers and blades („w 200-500 mm). The premium job shops targeted are manufacturers geometrically complex parts and prototypes for the medical, photonics and semiconductor industries. In the die and mould industry the applications will be primarily involve index machining (2- and 3-axis) with a special focus on deep cores/cavities and providing fast acceleration and precision in simultaneous 5-axis machining, even for heavy workpieces.
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TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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TX UNIVERSAL & 5-AXIS BIG SIZE MACHINING CENTRES (LINEAR GUIDES)
-DIFFERENT HEADS: UNIVERSAL(D), TWIST(K), HORIZONTAL(H), BORING BAR(S)
-BACKLASH ELIMINATION SYSTEM IN TABLE ROTATION (4TH AXIS)
FEEDS : 25 M/MIN
- TRAVELS : X=2.000-6.000 mm Y=1.500-2.500 mm Z=1.500-2.500 mm
- AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW / 1300 Nm / 5000 RPM
TWIST (5TH AXIS) CONTINUOUS ROTATION: 0,001º / 900 Nm / 5000 RPM-24.000 RPM
CNC FACING HEADS UP TO 1500 mm FACING DIAMETER
BORING BAR DIAMETER 125mm W=600 mm 37 KW
ROTARY TABLE : 6-12-20 TONS 1000x1000-2.000x2.500 mm
PALLET SYSTEM : 2-4 PALLETS AUTOMATIC CHANGE
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AAC AUTOMATIC ATTACHMENT CHANGER (PICK-UP)
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The Mytrunnion-5 is a simultaneously controlled 5-axis machine with an X, Y & Z axis, and additional tilting A-Axis (150 deg. / -120 to 30 deg.) and a rotary C-Axis (360 deg.) with a 0.001 deg. minimum indexing command. Machining of high precision, complicated parts is completed in one operation, reducing the overall machining process.
Standard Features Include:
#40, 20,000rpm 4-Step Geared, Dual Contact Spindle
Linear Scale Feedback on All Axes
Rotary Scales on A & C Axes
Coolant Thru the Spindle
Double Decker Style Chip Conveyor & Filtration System
50 Tool ATC
Tool Presetter & Breakage
Wash & Shower Coolant
Oil Mist Spray System
Fanuc 16iMB Control with Added 5-Axis Machining Functions
Ultra high precision (positioning +/-0.000039", repeatability of +/-0.00002").
An optional 2-station automatic pallet changer is factory installed and allows the operator to approach from the front end of the machine in order to set-up or unload one pallet while the other is being machined. Easy accessability and smooth automatic pallet change design with full enclosure offers the operator a safe work environment to perform in-process inspection while the machine is in cycle. This newly developed option offers the flexibility of increased spindle utilization coupled with the potential to connect with Flexible Manufacturing Cells in the future for 5-axis unmanned machining potential.
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MITSUI SEIKI High Production Machining Center Model VX550-5X, numerically controlled with standard equipment including Automatic Tool Changer and high production capability for drilling, boring, tapping & reaming. Integrated circuit logic, closed loop, complete electrical equipment for operation on 3-phases 50/60Hz, 200/220 Volts AC
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 10 Five
XYZ 900 / 900 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 630 mm / 500 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min
A = 50 rpm - C = 90 rpm
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The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station. The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
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The Zephyr VTR series has been created to allow a medium work area; can be fitted with an automatic head on one axis and a rotary table for 5 axis machining of parts.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- 4th axis on trainable head option
- 5th axis on rotary table option
- 24, 50 or 100 changeable tool positions option
- tool type ( HSKA63 or HSKA100)
- pallet change option
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The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
10,000 RPM, 22.5 HP Spindle
The VMC 6030 has a standard 10,000 RPM 24.1 HP* (18kW*) spindle with automatic mechanical HI/LO shifting for heavy aggressive cutting of steel and aluminum.
21 Station Tool Changer
A 21 station automatic tool changer is standard with an option of 30 tools. A Servo Turret for faster tool changing of non-sequential tools can be placed on either configuration.
Heavy Duty Cast Iron Box Ways
The machine weight is 17,000 lbs. (7, 711 kg) and is constructed of cast iron box ways on all three axes.
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The Sharav GVT series was designed to give an extended work area an automatic head can be fitted on 2 axes for 5 axis machining.
Main advantages:
- The structure is a Gantry type
- 4° and 5° axis on the head option
- 24, 32, 50 or 100 changeable tool positions option
- tools type (HSKA63 or HSKA100)
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VMC 70 Linear
With cutting edge technology and research, VMC 70 Linear has become the first Indian machine with Linear motors. Dual linear motors are used on all axes for maximum.
VMC 100 Linear
With cutting edge technology and research, VMC 100 Linear has become the first Indian machine with Linear motors. Dual linear motors are used on all axes for maximum.
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Mytrunnion-1 5-Axis Vertical Machining Center
Designed for high precision machining of small parts, the Mytrunnion-1 offers a table size of Ø4.7” and table load capacity of 44Lbs. A standard, easy to use, 3-jaw chuck can be mounted directly on the table to hold smaller round and/or hex shaped parts, making for quick loading and unloading. The maximum work piece size of Ø13.8” x 11.4” allows for incredible flexibility and versatility in machining of small to medium size precision parts.
Ultra high precision (positioning accuracy of -0.000079”, repeatability of -0.00004”) simultaneous 5-axis capabilities allow for superb surface finishes while saving on labor and tooling costs.
Standard is a #30 taper, 15,000rpm spindle (30,000 optional). With the benefit of a fixed spindle head configuration, the Mytrunnion-1 allows for more precise cutting capabilities with the ability to take relatively deep cuts for a machine of its size. Box way construction, rapid feed rates of 1969ipm and standard linear scale feedback give you the ultra high precision necessary for high tolerance work.
Standard Fanuc 300iMA control comes equipped with high speed processing (150m/min feed with 1mm/block, 2,500 blocks/sec), 600 block look ahead and 5-axis control features.
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MATRIX - Gantry of medium/big dimensions at high speed with 5 axes
Available in 3 and 5 axes
Gantry structure with double drives
Direct Drive technology: double rotating head with continuous C axis at high dynamics and power
Total versatility of working materials: from metal to the composite materials
Milling spindles for power removals (fino a 267 Nm)
and for finishing machinings at highest speed (fino a 40.000 rpm)
Automation: - flexible subdivision of the working area - pallet system
ADVANTAGES:
Specific accessories supply for the aerospace, car machinings and for moulds
High speed roughing out and accuracy finishing with only one positioning
Increase of the quality and accuracy of the machined piece
Increase the competitiveness
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= NMV8000 DCG =
Three cutting-edge technologies for outstanding performance
The NMV8000 DCG 5-axis control vertical machining center is equipped with Mori Seiki’s original technologies: DDMTM (Direct Drive Motor), which achieves zero backlash and is produced in-house for maximum reliability; DCG® (Driven at the Center of Gravity), which controls vibration and improves acceleration; and ORCTM (Octagonal Ram Construction), which offers high-speed, high-precision feed.
The NMV8000 DCG, the second model in this series, has a workpiece swing diameter of 1,000 mm and loading capacity of 1,000 kg. It can complete all the machining in one clamping, except for the part being gripped and achieves high-efficiency, high-quality machining of complex-shaped workpieces.
As well as the No. 40 taper which was available for the NMV5000 DCG, we have prepared a No. 50 taper. The fact that customers can choose the ideal spindle for the target workpieces is one of the machine's main attractions.
This latest 5-axis control machine equipped with all our cutting-edge technologies will meet customers’ increasing needs for machining of complex workpieces.
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= NMV5000 DCG =
Three cutting-edge technologies for outstanding performance.
The NMV5000 DCG 5-axis control vertical machining center, equipped with Mori Seiki's original technologies: DDM(TM)(DirectDrive Motor), which achieves zero backlash and is produced in-house for maximum reliability, DCG® (Driven at the Center of Gravity), which controls vibration and improves acceleration, and ORC(TM) (Octagonal Ram Construction), which offers highspeed, high-precision feed.
It can complete all the machining in one clamping, except for the part being gripped, and achieves high-efficiency, high-quality machining of complex-shaped workpieces.
This state-of-the-art 5-axis control machine is equipped with all our cutting-edge technologies, to respond to the need for the increasing need complex workpieces.
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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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FLYMILL - High speed and general dynamics: continuous 5 axes milling operations to increase the competitiveness in quality and productivity
Available in 3 and 5 axes
Direct Drive technology: double rotating head with continuous C axis at high dynamics and power
Total versatility of working materials: from the special alloys (InconelTitanium) to the composite materials
Kinematic mechanisms with double drives that enable rapids up to 60 m/min
Milling spindles for power removals (up to 267 Nm) and for finishing machinings at highest speed (up to 40.000 rpm)
Automation: - flexible subdivision of the working area - pallet system
ADVANTAGES:
Modular elongation of the Y axis besides the standard axis traverses
Specific accessories supply for the aerospace, car machinings and for moulds
Increase of the quality and accuracy even on pieces with big dimensions
Increase the competitiveness
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MATRIX - Gantry of medium/big dimensions at high speed with 5 axes
Available in 3 and 5 axes
Gantry structure with double drives
Direct Drive technology: double rotating head with continuous C axis at high dynamics and power
Total versatility of working materials: from metal to the composite materials
Milling spindles for power removals (fino a 267 Nm)
and for finishing machinings at highest speed (fino a 40.000 rpm)
Automation: - flexible subdivision of the working area - pallet system
ADVANTAGES:
Specific accessories supply for the aerospace, car machinings and for moulds
High speed roughing out and accuracy finishing with only one positioning
Increase of the quality and accuracy of the machined piece
Increase the competitiveness
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 8 Five
XYZ 650 / 700 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 500 mm / 250 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min - AC = 50 rpm
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XCEEDER MICRON - Vertical high speed machining centre at high speed and maximum accuracy.
Available in 3 and 5 axes
Direct Drive technology for the rotary tilting table
Basement and RAM in Metalquartz: maximum stiffness and vibration damping
Gantry structure with double motor drives and thermal stabilization of all axes
Linear axes positioning repeatability:: * 0,5 urn
Milling spindles for power removals (up to 137 Nm) and for finishing machinings at highest speed (up to 40.000 rpm)
Total versatility of working materials: from the special alloys (InconelTitanium) to the composite materials
Automation: single or multiple pallet system
ADVANTAGES:
Maximum accuracy machining on 5 sides of the piece with only one pisitioning
Increase the competitiveness
High quality and accuracy of the fine finishing of complex tridimensional surfaces
High efficiency
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Machining center CN
T 858 of Thibaut is a machining center with 5 interpolated axes (continuous). T 858 is a machine of production able to machine parts complex, i.e. at the same time curved, concave or convex, twisted, convex or spherical. Its 5 interpolated axes enable him to complete true work in 3D very varied like vaults, arches, pillars, columns (with option "lathe"), fountain, warheads, lintels, low-reliefs, corbels... work 3D also makes it possible to produce very varied plans, rabbets or profiles, funerary vases, statues, steles, and the reproduction of objects.
In addition to its quasi unlimited versatility, the originality of this machine holds in several points.
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1.Massive cast-iron construction is much more than competitors¡¦ models.
2.4-slideway, wide-stance bed structure ensures the machine¡¦s cutting stability.
3.Special design of the tool-release hydraulic cylinder, no external forces will act on the spindle bearings, when tool unclamped.
4.The properly-preloaded and pretensioned ball screws are coupled directly with the servo motor to get the better positioning accuracy.
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The versatility of the machine structure of the series M made SERRTECH the realization of the model M3 X-5, a vertical processing center with five interpolated simultaneous axles with CNC Rundschwenktisch ø for 500 mm and this processing center possible is suitable in particular
for the building of tool moulds and the space/aircraft industry.
X-Y-Z axle: 1,000-600-640 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2
X axis: QSY 190 C Eco Dyn/3000: Torque 28 Nm
Y axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Z-axis: QSY 155 D Eco Dyn/3000: Torque 21.6 Nm
Numerical control top plate diameter: 500 mm
Max. workpiece diameters: 560 mm
Max. portable load: 500 kg
Max. rotation angle axis of rotation C: 360°
Max. rotation angle drag axis B: -10°/+110°
Number of revolutions axis of rotation C: 100 rpm
Number of revolutions drag axis B: 100 rpm
Acceleration alpha axis of rotation C: 166 1 s2
Acceleration alpha drag axis B: 79 1 s2
Division accuracy axis of rotation C: 5 "
Division accuracy drag axis B: 5 "
Drive torque axis of rotation C: 350 Nm
Antriesdrehmoment drag axis B: 700 Nm
Clamping moment axis of rotation C: 3,000 Nm
Clamping moment drag axis B: 3.100
Through-hole in the axis of rotation C: ø 50 mm
Positioning accuracy for the axles: ± 0.003 mm
Repetition accuracy for the axles: ± 0.0015 mm
Positioning accuracy for the axles: ± 0.003 mm
Tool places: 30
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec.
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The 5-axis machining CM 27 has become a synonym for first class
routing operations. This MAKA series allows the three-dimensional machining of any kind of material to be used in the pattern and model making industry as well as castings and light metals.
This series combines sector-specific features with the advantages of a light
machine tool and is used wherever economical heavy-duty machining is
required: by manufacturers of prototypes, in the automotive and rail vehicle
industry as well as by manufacturers of large-scale wooden mouldings or
patterns.
Outstanding feature of the machine is the high flexibility: Routing, sawing,
drilling, thread cutting or -routing can be performed in almost any angle;
a rigid and dynamic design, a high Z axis, a heavy-duty routing unit
as well as well-proven 5-axis technology are only some of the advantages.
The large tool magazine with a deposit for a saw blade allows complete
machining operations with only one clamping.
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With proven duoBLOCK® design - for unparalleled flexibility in the sectors aerospace, automotive, mould making, component manufacturing and medical technology. The right solution for every 5-axis machining task: universal milling head with automatic pivot from vertical to horizontal position, combined with the NC rotary table, for easy 5-sided machining. The DMC U series offers various expansion options for 5-axis simultaneous machining, such as the NC rotary table with NC milling head as an A or B-axis, NC rotary table with 5X torqueMASTER® (B-axis) for high volume chip removal, or the NC-swivel rotary table with horizontal milling head as an optional 5-axis solution. The duoBLOCK® series is equipped with a fast rotary pallet changer. The gantry series comes with a linear pallet changer and a rotary magazine, from RS2 (4 pallets) to RS10 (12 pallets in the system), depending on the machine type. In addition, this Mega Milling Centre for 5-axis complete machining has a work area of 16 cubic m³ and a maximum workpiece load of 16 t.
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