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The technical quality advantages of space-saving construction, as well as flexibility in application and machining, provide solutions for the most difficult clamping cases. NC compact vices, self-centring vices, machine vices, the MAS multi-clamping system, precision vices and drill vices can be used for a wide range of clamping tasks.
The “POWER GRIP” modular palletting system in association with RÖHM chucking tools produces a range of multifunctional machining opportunities.
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CMP Series is the earliest Power Vise of ChumPower
which is also the first one to provide Mechanical
Booster and adjustable pressure mechanism in
Taiwan. The skillful products are made for MC
machining center and have been sold around the
world for decades.
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gripos-5A – The NC quick-action vices for real 5-sided processing
Record-setting rapid-action clamping
Unique and patented clampingaction with mechanical force amplification. Secure clamping
with only one lever movement of max. 160°.
Real 5-sided processing
GRESSEL offers a sophisticated assortment of high support jaws, which allow an excellent use of the full play of the axis.
In middle of the machine table
Compact, no cranking, no bevel drive. Hence free positioning, even in the middle of the machine table.
Quick dismantling
Only a few components. Quickly adjusted, positioned, dismantled and cleaned.
Modular and flexible
The modularity of gripos allows a conversion into various versions and solves almost every clamping task.
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5 axis machining
High efficient workholding solution for 5 axis machines. Optimised accessibility of tooling to the workpiece. Standard tooling can be used in order to reduce tooling costs. A wide range of jaws is available from gripp jaws to prismatic jaws. Together with system Quintus you can reach best results on 5 axis machining.
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AX / PS – Bench vices
AX, AXP and PS, precision work bench vices
Universal, powerful, rugged and smart.
The classics
Of durable nodular- or special cast iron, equipped with serrated or smooth jaws. With many accessories for all clamping work in workshop, factory or for mobile work places.
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The duogrip is a dual clamp with a third-hand function. Without the need for time-consuming change-overs it can be changed into a simple- or a multiple clamping unit while with a conversion kit it can be changed into a centralising vice. It is very suitable for the manufacture of families of parts because the short conversion operations enormously reduce the non-productive machine time.
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ecopos – Drilling machine vice
Protected against drag spin and lift
Secured at the pivot point of the guide rail, ecopos, together with the work piece can be swivelled and slid to any position
Without risk of accident
No injuries, no work accidents, no consequential costs – a firm grip on accident protection, in spite of maximum speed and freedom of movement.
On each machine table
ecopos – set up everywhere thanks to guide rail or patented positioning clamps.
Unique worldwide
Secured at the pivot point of the guide rail, ecopos, together with the work piece can be swivelled and slid to any position within a working area of 120 x 150mm. Secure and protected against drag spin and lift.
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1. possibility of 3 positions for the fixed jaw
2. possibility to block from outside to inside and viceversa
3. possibility to position the vise vertically, horizontally and sideway
4. possibility to match the vises between them side to side, back to back
and back to side
5. possibility of using unlimited special jaws
5 bis. third hand device with no extra charge
6. simple and precise exchange of jaws
7. mechanic, hydraulic or pneumatic blocking system or with pressure multiplier through manual, pedal or push button bold control
8. space saving design, solid construction and maximum blocking ratio to total length
9. bending reduced two times with respect to the STANDARD modular vises
10. very accurate repetability of workpiece position
11. geometrical accuracy with tollerances within 0,02 mm
12. integral protection from chips and dirty through slinding protection
13. possibility to trasform each single vise in a self-centering vise with possibility to block from outside to inside and vice versa and also in a double vise through the simple substitution of the jaws on the universal
vise body base
Each FMS vise can be vertically assembled thanks to extra keys on the base and with the use of a purpose base plate to be ordered extra (Art.827). FMS vises could be back to back or side to side or cross assembled. By the way, FMS jaws never stick out from the base.
Specifically designed for Horizontal machining centres are cubi morsa Vise Towers or Vise Cubes: a solid structure allows, with the max rigidity, to get, in a vertical way, all the types and options already seen horizontally.
All this also increases the accuracy of the operations.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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Hydraulic double acting vice for automised production. Hydraulik strokes up to 160 mm can be realised. Every slide position can be checked by a position sensor. You can vary workpiece dimension without needing to change jaws or even the fixture. One clamping system covers large and small workpieces. Fixture costs can be lowered to a minimum.
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gripos-H - Automated clamping
Automated clamping
particularly suitable for series production with hydraulic force generation and for increased clamping forces of up to 70 kN with 250 bar hydraulic pressure.
gripos - clamping units for machining centers
are available in sizes 125 and 160 and for clamping ranges up to 439mm.
Easy conversion
gripos-H can be quickly be converted from a mechanical into a hydraulic vice by removing the mechanical cassette and replacing it with a hydraulic cylinder.
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Clamping range: Ranges from 0 to 100 mm.
Max. extension: 40 mm at 100 mm workpiece height.
Zuladung: max. 5 kg.
Version: Workpiece adjustable in two axes. Including three sets of clamping jaws.
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grefors – Mechanically spans with feeling
Continuous sensitive clamping
Precise pre-setting of the clamping force. Easy but forceful clamping.
Fast, sure and comfortable
Only one crank turn. No loss of force due to the mechanical self locking. Simple handling.
Ideal for tool shops and mechanical engineering
grefors vices with force amplifier securely holds the work piece in place.
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grefix – Rapid and flexible reaction
World-wide first clamping system
with «Click-in». The movable jaw can be quickly repositioned.
The new concept of grefix offers further advantages, for example: Tie rods.
The clamping forces affect optimally the work piece and not on the vice body.
Fixed jaw on the side of the user
Contrary to common vices, the fixed jaw is always on the side of the user.
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gripos – The sprinter among the NC quick-action vices
Record-setting rapid-action clamping
Unique and patented clampingaction with mechanical force amplification. Secure clamping
with only one lever movement of max. 160°.
In middle of the machine table
Compact, no cranking, no bevel drive. Hence free positioning, even in the middle of the machine table.
Quick dismantling
Only a few components. Quickly adjusted, positioned, dismantled and cleaned.
Modular and flexible
The modularity of gripos allows a conversion into various versions and solves almost every clamping task.
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Machine vices for universal use on machining centres. Mechanically / hydraulically operated. Your choice is between basic product EL or high precision KNC vice. A wide range of accesoires is available to suit most working demands. High precision vices made in Gedrmany.
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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The Multiflex series vises are a total new concept of modular clamping system able to maximize the machine table capacity and increase its productivity (reduced dead times).
This system is designated for clamping several workpieces at the same time on the machine tool table, thus reducing tool changeover times.
This modular system makes a wide variety of clamping arrangements possible, wheter for several workpieces (equal or different) or for custom application. The base could in fact be clamped to the machine table while the jaws positioning, number or type could vary according to workholding needs (from 1 to 9 pcs. clamping possibility on the same vise base, see page 6-26).
1. Made of high alloyed quality steel, hardness 60±2 HRC - No wear
2. Highest precision accuracy: ground rack teeth on both the base and the jaws (ground teeth even between the fixed and movable jaws)
3. Minimum of set up times: quick and flexible jaws positioning
4. Possibility of vises matching and jaws alignement on whatever position on the vise base
5. Unlimited clamping range and combination (step jaws, prismatic, soft)
6. Guided Pull Down jaw Action thanks to the ground comb-teeth jaws
7. Possibility of vertical set up through Tombstones or Solid Vise Cube
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multigrip – Multiple clamping with the multigrip system
Innovative Clamping System simply different.
• Vertical index-dovetailing with protection against damage
• Smooth work-piece support
• Simple maintenance
• Highest processing safety
Applications
• Multiple clamping
• Single piece clamping of large parts
• Clamping of large plates
• Package clamping
• Mirrored clamping
Minimise the setting-up time
Optimal use of the machine capacity due to multi-clamping with a new type of jaw positioning.
Security during high feed rates
Safe work-piece clamping with the stable block vice and its ideal force transfer and efficient press-down effect.
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Precision and modularity united to an exceptional price-quality relationship assured the GERARDI Co. success, the company has become in few years the Europe leader in the modular vises manufacturing. GERARDI new thinking has made others manufacturers to produce copies, but there is no other manufacturer with such a broad program or which has developed such a complete BLOCKING MODULAR SYSTEM thinking. It will always pay to invest in the original product.
Often the positioning accuracy and the set up fastness seem to be two non-compatible characteristic, but not at all with GERARDI system: the built in, fixed reference points give both precision and short set up times: moreover the broadest assortment program available allows you to obtain with standard solutions even the fixtures you thought special.
Following is a synthesis of the GERARDI vises program:
STANDARD and XL vises, which you can choose in 6 different types of sizes each with several openings, even in the version with narrow-width ground jaws (to work with the vise positioned on its side) or with super-narrow jaws (to match vises side by side).
All the vises can be mounted on the swivel base which you can buy even in a second time as all the other combinations (extra modular elements as extensions and stack-type jaws, pull-down jaws, floating jaws, prismatic, for round pieces, solid with single or double step, soft or case hardened, with adjustable set screws, hydraulic-control, etc.).
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centros2 – The multitallented – self-centring vice
One clamping device for almost all work pieces
Whether it is conventional clamping, small contact area 5-sided machining, pre-machined, cast, saw cut blanks, plates or any other workpiece, centros2 allows you to quickly adjust the clamping to hold your part.
The difference lies in the details
In addition to convenience and precision, centros2 also offers a sophisticated and ingenious system with interchangeable jaw sets. Standard jaws with integrated «pull-down» effect simply «click-into» position with no need for screws.
Modular design
The refined and future-orientated design of centros2 allows combinations of high jaws for 5-axis machines, a new revolving jaw or a universal plate to be used at any time.
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Multitasking Vises Art.640
A Range of vises for the most advanced
5 AXIS machines application
MECANICAL CLAMPIMG
Self-centring eccentrics
• Two model available
Type 1 Jaw Width=74mm
Type 2 Jaw Width=99mm
• Jaw adjustment in steps of 2mm
• (Multiaxis self-centering)
• Construction completely in hardened steel and rectified HRc60
• Precision within 0,015 milimeter
• Minimums block (solid and compact Construction)
• Available series of ganasce interchanging
• Equipment standard: key
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centrinos – Self-centring vice for small parts
Modular Structure
Despite of its compact length of only 170 mm, centrinos provides a large clamping range. Work-pieces and parts ranging in size from 0 – 152 mm can be held with clamping forces up to 20 kN with a torque of only 65Nm. centrinos can be used to clamp raw materials or as a precision vice with an accuracy to within 0.02 mm.
The standard version can be enhanced by the addition of raised 5-axis basic jaws for optimum access and with the appropriate attachment jaws.
Fully covered
Due to its specially developed slide geometry with guideways of 150 mm length, centrinos is the first truly covered self-centring vice. Malfunction due to dirt and chips belong to the past.
Operation from both sides
The design of the centrinos allows it to be operated from either side.
Base integrated directly into palette
The unique new design enables centrinos to be integrated directly into exchange palettes, such as EROWA or System 3R, without the need for a base plate. This is not only advantageous in terms of saving weight and costs, but also reduces the height of the unit and thereby increasing its stability.
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Main components in cast nodular peralite.
Grinding of all surfaces.Possible working positions: supported on the base, on the side or vertically on the head.
Suitable for working in horizontal and vertical machining centres.
Exactness of the clamping repeatability 0.01 mm with constant pressure.
High pressure hydraulic intensifier incorporated into the spindle, which keeps the clamping force for hours.
2.5/4 tons of force without stress and with manual operation.
Ideal for large clamping and long clamping operations.
Side windows for easy swarf evacuation.
Tombstones for twin vices see page 21 in our catalogue
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· HIGH PRESSURE VICE
· SPINDLE WITH MECHANICAL HIGH PRESSURE INTENSIFIER
· INTERCHANGEABLE JAWS
· WIDE CLAMPING CAPACITY
· PRECISION
- 0.02mm machining tolerance.
- hardened (60 Hrc) and ground guide-ways.
- vices individually numbered and registered.
Optional: Regulator
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ARNOLD IZ2 hydraulic clamping
The high ressure vice ARNOLD IZ1 is a vice that can be automized and needs to be connected to a hydraulic group with a pressure of 300 bar. It is a vice of reduced size but large clampling range. This model has been developed for fast clamping systems.
Particular characteristics:
Jaw Width 100 mm.
Material: Steel
Highly accurate: Repeatability is within 0,01mm.
All critical components are hardened and ground.
Double acting hydraulic cylinder.
Easiest maintenance.
The clamping force is proportional to the applied hydraulic pressure. A pressure of 250 bar does generate a clamping force of 1.9 tons.
Ideal for vertical and horizontal machining centers, tombstones, etc.
Longitudinal and transverse key slots 20H7.
Automatic clamping travel of 15mm.
Posibility to order several vices assembled in one base plate.
Posibility to adapt special jaws to the workpieces.
Vices individually numbered and registered.
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Hilma box jaws are made for multi tasking machines and vertical turning centres. The new design is made for optimised precision and chip protection.
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ARNOLD SC high precision vices are compact, high and self-centring and maintain constant length, which makes them especially valid for working in 5- axis machining centres.
Self-centring high precision vices.
Accuracy of 0.01mm on the repeatability of clamping.
0.03 mm accuracy on centring.
Designed to work on machining centres with small tables and in 5-axis controlled centres.
Compact design with exterior guides that avoids deformation as the clamping force is distributed throughout the width.
Clamping force from 2 to 4 tons, in accordance with the clamping torque applied.Threaded right-left spindle, which can be operated with standard key.
These vices have a clamp casing system.The force is applied as near as possible to the piece to be machined. This means that the torque power is used to the full.
Interchangeable jaws can reach a height of 125mm, this means they can overcome the biggest obstacle for this type of work; avoiding collisions with the machine turrets or the rotation of the table.
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The cube type C.E.4. 93 is the ideal solution projected by CARMINATI for using contemporaneously 4 vices of the series Europe 99 vertically. Dimensional and compact, assure maximum rigidity to exploit at best the power of C.N. Buildt in stabilized steel, rectified with centesimal tolerance further max precision.
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 see the results for the following category : Hose clamps |
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