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Industrial conveyor belt washing machines:
Mod. 320/TS
Conveyor belt machine for washing, rinsing and drying totally constructed out of AISI 304 stainless steel.
Conveyor belt width: 200 mm, with a clearance height through the machine of 200 mm.
The plant is used for the continuous washing of brass electro valves that require the removal of emulsion which are used in the machining process on Transfer .
The machine shown here is at one of our customers locations in Italy.
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, is able to guarantee the highest level of bottle hygienic quality today on the market.
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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Extremely flexible machines and systems ideal for washing complex parts with dead holes and cavities.
Their shape and compact dimensions make them a particularly suitable system for location alongside machining center.
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These machines are extremely flexible and executed in accordance with the customers' requirements. They can be one washing or multi phases with blowing and following drying module in line or like a chamber.
This machine can be considered even in its easiest configuration like a tool machine in the big familly of washing machines thanks to its ability in swabbing chips and oil from the most difficult hollows.
The universality in using such a machine is confirmed by the big panorama where the machine has found success; many industries in oil-dynamic, hydraulic and auto-motor fields that found a valid solution for chips removal replacing conventional methods like ultrasound normal spraying.
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Industrial rotary basket spraying washing machines: Mod. 160
With a basket size of 600mm diameter is the smallest in the range.
Maximum load capacity is of 100 kgs.
The machine is fitted with electric heating, thermostat control and cycle timer.
These models are single tank.
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Washing cabinjet are suitable for spray degreasing with water cleaning solutions of parts lying in a turning baskets: the treatment takes place in an opportune cabinet, locked, using the circulating solutions in the lower tanks.
In order to obtain a complete treatment in any section there are ramps positioned over under and on sides.
Inlet ramps of the solutions to the cabinet are independent among the different phases of washing cycle to avoid unwished bath mixing.
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Standard features:
- Oil wheel with collection tank
- Removable chip basket
- Adjustable spray pressure
- NEMA 12 electrical enclosure
- Door safety interlock
- Adjustable wash cycle timer
- Electric immersion heater
Optional features:
- Tank Level Option - features heater protection and automatically maintains liquid level of tank
- Elevated Parts Basket - provides a second tier for increased capacity of parts, protective basket coating available for delicate parts
Specifications:
- Turntable Size: 36" Diameter
- Work Opening: 38" W x 50" H
- Load Height: 32" High
- Overall Size: 55-1/2" W x 85-1/4" H, x 57-1/2" D
- Tank Sizes: 114 Gallons
- Heater Size: 18 KW (1)
- Drive Size: 1/4 HP DC
- Pump Sizes: 5 HP (10 HP opt.)
- Max. AMP Draw: 25A @ 480 Volts
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They are eqquipped with washing equipment composed of mobile probes that strike internal areas that cannot be reached otherwise
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Tunnel of pretreatment spray a stage is a machine of washing/pretreatment constituted from a static monoroom to or more stages.
It comes employed on those manufatti to deal where us is a limited production and the spaces available for the location of the same machine are reduced (treatment cycles which the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.).
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
Al fine to offer a complete service to own Customers AIRMADI painting S.r.l is in a position to delivering systems "turnkey", contemplating in own range all those auxiliary members and accessories which groups of breaking in and extraction air, systems of defangazione, flottatori, disoleatori, dosatori automati to us, demineralizors, depuratori, centers them of heating, groups of breaking in, systems of ultrafiltration, chemicals, etc. (for further information to consult the section auxiliary).
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Hot water washing machines and industrial detergents washing machines. Plating and pump in Aisi 304.
The whole range can be fitted with accessories in order to improve the quality of the cleaning and decrease maintenance work to optimize times and costs.
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Industrial rotary basket spraying washing machines: Mod. 160
With a basket size of 600mm diameter is the smallest in the range.
Maximum load capacity is of 100 kgs.
The machine is fitted with electric heating, thermostat control and cycle timer.
These models are single tank.
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The Atlantis is a washing cabin for the washing and drying of bins, drums and pallets.
The machine is PLC/HMI operated and is fitted with one manual door with inflatable seal and a rotating platform. The AirJetStream fast drying system is included for high throughput (up to 3 bins/hour with one cabin).
MAIN CHARACTERISTICS
- Stainless steel cabin with one door (basic configuration).
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Vertical ramp with jet blade nozzles.
- Telescopic pistons with hydrokinetic spray head and drying air duct.
- Rotating platform for the washing and drying of bins and rack.
- HydroWash I "integrated" version, LP type (Low Pressure - 6 bar, 70 l/min.
- AirJetStream with air/steam heating battery and dehumidification battery.
- IR Infra-red system available as an option.
- The highest throughput in the market: up to 3 bins/hour in one cabin.
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The washing to immersion in bathtubs is the suitable solution for those cycles of treatment to or more stages (fosfatatazione, activation, pickling, chromate treatment, etc).
The manufatti ones come puttinges to bathe in the respective bathtubs for being successively transported, for means of a translation system automatic rifle, in the several ones bathe of treatment. Once treaty the manufatto one comes transported in the drying zone.
The system to bathtub immersion is optimal because it allows the flexibility to change the cycle to pleasure.
The bathtubs to immersion can be manual, automatic, programmabili).
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Ultrasonic Tanks available in the following versions:
Tanks for labs and industrial type, for single use or parts of complete treatment lines, rinsing tanks included, protection, shaft drying oven (air-circulation). Where necessary these lines are comparable to the new solvent dryers, not cfc.
Automatic Tanks with pneumatic agitation systems, single composing a line, with or without automatic baskets transfer.
Automatic Plants, made of automatic tanks lines as per needs, with Multitransfert systems (all baskets moving at the same time) and Robotronic (One basket moving after another through automatic chariots) with carrying capacity from 10 up to 150 Kg. Some of the most sophisticated realizations permit the use of baskets both turning or not turning, rectangular or cylindrical.
Automatic mixed cycle Plants, realized to meet with the most difficult requirements like: Super-washing treatment with residual limits; Cupper or brass with passivation; Treatment of brass with polishing paste before transparent painting (handling, gift articles, and so on, ..); Treatment of material which can have temperature limits for drying (use of tunnel with own conveyor); Treatment of delicate material which cannot bear oxidation (use of vacuum drying systems).
Ultrasonic Plant for washing bright brass before transparent painting working with water cleaners, this machine works under hardest conditions and guarantees a sure and constant result of degreasing and removing of brightening pastes (even "older" from some days) thanks to the balance obtained with essential components: chemical products, treatment cycle, ultrasonic ratio watt/litre, drying at constant temperature.
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Cabin of washing to open sky is a machine dedicated for the washing of the manufatti ones above all of great dimensions, where it is not possible to insert the same ones online automatic.
The operation is manually carried out to means of devices to average/high pressure fed to warm water and/or vapor also with the addition of the relative chemicals.
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Benefits at a glance:
1. No lime deposits in pipes or nozzles
2. No mineral dust in the room air
3. Constant output
4. No regular cleaning required
5. High value retention
6. 100% reliability and hygiene based on patented container
replacement
Tap water is made up of a large number of constituents, such as lime and salts. Untreated tap water is only suitable for air humidification if it contains very small quantities of lime and salts. Even the constituents of medium-hardness water can cause serious problems. For trouble-free, 100 % hygienic air humidification, the DRAABE 'PerPur' reverse osmosis plant produces ultra-clean, partially desalinated water. A variety of sizes and an extensive accessories range allow flexible customisation to handle specific tasks.
Principle of function:
Water is pushed through a diaphragm under high pressure. In the process, salts, lime and micro-impurities (colloids) are filtered out and scavenged as concentrate. The process water is up to 99% desalinated and practically germ-free.
Application:
Recommended for all DRAABE air humidification systems.
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1 / 3 - KOMBI 36/4 E AM
An automatic washing plant which uses aqueous solutions. It has a cycle with ultrasound, rinsing and hot air drying. The plant has static and rotating baskets. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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1 / 6 - DRYER
An automatic fabric dryer specifically used for the treatment of parts after they have been galvanized. It uses new generation solvents which do not harm the ozone layer.
The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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1 / 2 - 3S 45/28-P-FF/T + 2C AC
An automatic washing plant which uses new generation solvents which do not harm the ozone layer. The plant is completely carinated. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
It has a motorized conveyor for loading and unloading baskets.
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1 / 4 - KOMBI 36/4 EM
A manual line which uses aqueous solutions, and has a re-circulating rinsing system on carbon and mixed resin beds. Drying is carried out with hot air. It has an electrical panel managed by a PLC with a Touch screen display. The line is predisposed for automation.
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