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The WiP Center is FETTE′s integrated system for fast and reliable supplies of water, cleaning additives and hot air for drying to the WiP machines and WiP peripheral devices. Extremely hygienic membrane valves, together with orbitally welded pipe work, achieve the maximum cleaning performance at the same time as the lowest possible water consumption. All the pressure valves are fitted with safety sensors to ensure the safety of the process.
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Washers
Multi-Stage, Pre-treatment Systems and Parts Washers
Multi-Stage Surface Preparation Systems are utilized for metal and plastic substrates. These systems are used extensively to prepare surfaces prior to painting or to clean parts after machining or forming operations.
Standard Features:
- Mild Steel Tanks
- Drains & Overflows
- Overflow Gutters
- Dual T-304 Sludge Screens
- Solution Level Controls - Mechanical
- CPVC Risers & Plastic Nozzles
- Vertical Pumps with SS Shafts & Impellers
- TEFC Motors
- Heating Equipment (gas fired immersion)
- Tank Drain Valves
- Stainless Steel Conveyor Track
- CPVC piping
- Mild Steel Housing / Polypropylene Roof Panels
- Drain Decks
- Bulkhead Type Access Doors
- Ventilation & Drip Shields
- Electrical Control Panel
- Work Shrouds
- Conveyor Shroud
- Fiberglass Grating
- Thermometers (heated stages)
- Temperature Controls
- Pressure Gauges
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UNDERCHASSIS WASHING PLANT
The underchassis washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Benefits at a glance:
1. No lime deposits in pipes or nozzles
2. No mineral dust in the room air
3. Constant output
4. No regular cleaning required
5. High value retention
6. 100% reliability and hygiene based on patented container
replacement
Tap water is made up of a large number of constituents, such as lime and salts. Untreated tap water is only suitable for air humidification if it contains very small quantities of lime and salts. Even the constituents of medium-hardness water can cause serious problems. For trouble-free, 100 % hygienic air humidification, the DRAABE 'PerPur' reverse osmosis plant produces ultra-clean, partially desalinated water. A variety of sizes and an extensive accessories range allow flexible customisation to handle specific tasks.
Principle of function:
Water is pushed through a diaphragm under high pressure. In the process, salts, lime and micro-impurities (colloids) are filtered out and scavenged as concentrate. The process water is up to 99% desalinated and practically germ-free.
Application:
Recommended for all DRAABE air humidification systems.
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GBP:s industrial washers are available in three different sizes. All washers are made of robust steel plating with a blue and white finish. The washers are fitted with a connection to a ventilation system and can easily be connected to your ventilation system.
Microclean
Microclean. For washing small machine and engine parts.
Maxiclean
Maxiclean with two separate wash systems.
Masterclean
The largest of our industrial washers with two seperate wash sytems.
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After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, is able to guarantee the highest level of bottle hygienic quality today on the market.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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Extremely flexible machines and systems ideal for washing complex parts with dead holes and cavities.
Their shape and compact dimensions make them a particularly suitable system for location alongside machining center.
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Standard features:
- Oil wheel with collection tank
- Removable chip basket
- Adjustable spray pressure
- NEMA 12 electrical enclosure
- Door safety interlock
- Adjustable wash cycle timer
- Electric immersion heater
Optional features:
- Tank Level Option - features heater protection and automatically maintains liquid level of tank
- Elevated Parts Basket - provides a second tier for increased capacity of parts, protective basket coating available for delicate parts
Specifications:
- Turntable Size: 36" Diameter
- Work Opening: 38" W x 50" H
- Load Height: 32" High
- Overall Size: 55-1/2" W x 85-1/4" H, x 57-1/2" D
- Tank Sizes: 114 Gallons
- Heater Size: 18 KW (1)
- Drive Size: 1/4 HP DC
- Pump Sizes: 5 HP (10 HP opt.)
- Max. AMP Draw: 25A @ 480 Volts
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They are eqquipped with washing equipment composed of mobile probes that strike internal areas that cannot be reached otherwise
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Hot water washing machines and industrial detergents washing machines. Plating and pump in Aisi 304.
The whole range can be fitted with accessories in order to improve the quality of the cleaning and decrease maintenance work to optimize times and costs.
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1 / 3 - KOMBI 36/4 E AM
An automatic washing plant which uses aqueous solutions. It has a cycle with ultrasound, rinsing and hot air drying. The plant has static and rotating baskets. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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The tunnel of pretreatment to spray to tape is a washing machine/pretreatment to spray constituted from and/or more stages (therefore the treatments can be multiple), connected to a series of blots of it (furnaces, cabins, etc.) connected between they to ring for through of an aerial conveyer, in order to compose a complete line of paint job.
Particularly it is employed on those manufatti that they cannot be hanging in vertical and where or therefore necessary to support same on a tape (the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.)
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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These machines are extremely flexible and executed in accordance with the customers' requirements. They can be one washing or multi phases with blowing and following drying module in line or like a chamber.
This machine can be considered even in its easiest configuration like a tool machine in the big familly of washing machines thanks to its ability in swabbing chips and oil from the most difficult hollows.
The universality in using such a machine is confirmed by the big panorama where the machine has found success; many industries in oil-dynamic, hydraulic and auto-motor fields that found a valid solution for chips removal replacing conventional methods like ultrasound normal spraying.
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Washing cabinjet are suitable for spray degreasing with water cleaning solutions of parts lying in a turning baskets: the treatment takes place in an opportune cabinet, locked, using the circulating solutions in the lower tanks.
In order to obtain a complete treatment in any section there are ramps positioned over under and on sides.
Inlet ramps of the solutions to the cabinet are independent among the different phases of washing cycle to avoid unwished bath mixing.
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Tunnel of pretreatment spray a stage is a machine of washing/pretreatment constituted from a static monoroom to or more stages.
It comes employed on those manufatti to deal where us is a limited production and the spaces available for the location of the same machine are reduced (treatment cycles which the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.).
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
Al fine to offer a complete service to own Customers AIRMADI painting S.r.l is in a position to delivering systems "turnkey", contemplating in own range all those auxiliary members and accessories which groups of breaking in and extraction air, systems of defangazione, flottatori, disoleatori, dosatori automati to us, demineralizors, depuratori, centers them of heating, groups of breaking in, systems of ultrafiltration, chemicals, etc. (for further information to consult the section auxiliary).
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The washing to immersion in bathtubs is the suitable solution for those cycles of treatment to or more stages (fosfatatazione, activation, pickling, chromate treatment, etc).
The manufatti ones come puttinges to bathe in the respective bathtubs for being successively transported, for means of a translation system automatic rifle, in the several ones bathe of treatment. Once treaty the manufatto one comes transported in the drying zone.
The system to bathtub immersion is optimal because it allows the flexibility to change the cycle to pleasure.
The bathtubs to immersion can be manual, automatic, programmabili).
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Ultrasonic Tanks available in the following versions:
Tanks for labs and industrial type, for single use or parts of complete treatment lines, rinsing tanks included, protection, shaft drying oven (air-circulation). Where necessary these lines are comparable to the new solvent dryers, not cfc.
Automatic Tanks with pneumatic agitation systems, single composing a line, with or without automatic baskets transfer.
Automatic Plants, made of automatic tanks lines as per needs, with Multitransfert systems (all baskets moving at the same time) and Robotronic (One basket moving after another through automatic chariots) with carrying capacity from 10 up to 150 Kg. Some of the most sophisticated realizations permit the use of baskets both turning or not turning, rectangular or cylindrical.
Automatic mixed cycle Plants, realized to meet with the most difficult requirements like: Super-washing treatment with residual limits; Cupper or brass with passivation; Treatment of brass with polishing paste before transparent painting (handling, gift articles, and so on, ..); Treatment of material which can have temperature limits for drying (use of tunnel with own conveyor); Treatment of delicate material which cannot bear oxidation (use of vacuum drying systems).
Ultrasonic Plant for washing bright brass before transparent painting working with water cleaners, this machine works under hardest conditions and guarantees a sure and constant result of degreasing and removing of brightening pastes (even "older" from some days) thanks to the balance obtained with essential components: chemical products, treatment cycle, ultrasonic ratio watt/litre, drying at constant temperature.
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Cabin of washing to open sky is a machine dedicated for the washing of the manufatti ones above all of great dimensions, where it is not possible to insert the same ones online automatic.
The operation is manually carried out to means of devices to average/high pressure fed to warm water and/or vapor also with the addition of the relative chemicals.
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1 / 6 - DRYER
An automatic fabric dryer specifically used for the treatment of parts after they have been galvanized. It uses new generation solvents which do not harm the ozone layer.
The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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1 / 2 - 3S 45/28-P-FF/T + 2C AC
An automatic washing plant which uses new generation solvents which do not harm the ozone layer. The plant is completely carinated. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
It has a motorized conveyor for loading and unloading baskets.
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1 / 4 - KOMBI 36/4 EM
A manual line which uses aqueous solutions, and has a re-circulating rinsing system on carbon and mixed resin beds. Drying is carried out with hot air. It has an electrical panel managed by a PLC with a Touch screen display. The line is predisposed for automation.
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INDEX-6® manufactures machines for rinsing and drying of glass and plastic containers. Depending on the concrete application we offer linear and rotary rinsing machines that work with various combinations of rinsing solutions – water, ozone treated water, hydrogen peroxide solution, sterile air, hot air, steam. When a large variety of containers types and shapes is used in the factory, we offer our universal linear gripping rinsing machine model IND-Wash 56. It can be very easily adjusted for operation with different containers. It is capable to work with cylindrical, flat and polyhedral containers with volumes ranging from 0.12 to 1.7 liters in its standard edition. Special editions of this machine can work with containers up to 3 liters. For glass and plastic bottles we have designed and supply rotary machines from the IND-Wash 55 series. It comprises machines with different size - with 9 to 60 rinsing valves – that correspond to capacities from 1000 to 20 000 bph. For moderate capacities, under 6000 containers/hour, in conserved food factories, a very good solution
is the IND-Wash 52 steaming machine. It comprises a loading rotating table, variable speed handling device and turn-and-rinse device.
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