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MCCS-1000 Wash Only
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-1000 is our wash only unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity, and our generous pump and heat offerings, this machine is a full production cleaning machine!
Choose from one of the most diverse product offerings in the marketplace with one of the largest option lists in the industry. If your application does not fit one of the standards; exactly, contact us for a quote on a custom unit for your application.
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PCS-8484 Front Loader
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can by. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 std models to choose from. If your application does not fit one of the standars; exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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Ceever "Robot" plants are composed by different basins, one or more automatic transport trolley for the movement of the basket and a covering gallery that avoid any diffusion of fumes. The great success of this plants is due to its versatility, but also to its great productivity and reliability. It’s also recognized as eco-friendly.
It’s possible to adapt our plants to several kind of treatments cycles and also to adapt very different kind of automatic loading and unloading system to its. Robot series is suitable for polishing, galvanic treatments, phosphatizing and burnishing.
Another important feature is the "random system" that allows to choose for every basked its own treatment program, that’s mean the opportunity to doesn’t work by lot. This system allows a great versatility in the use of the plant.
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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TL-72 Top Loader
System Description:
JRI's TL line of equipment are perfect for cellular washing or for those installations that need a highly value added cleaning process in a small space. Expandable from a 21" turntable to 72" turntable as standard models, JRI will have the system that will fit your application.
Available standard with vertical sealess pumps, mechanical door seals, sprocket drive system, (as opposed to weak tire or chain drive systems) and industrial electrical controls. These systems can include stainless steel construction options, rinse stages, and blow-off stages.
Choose from our standard configuration or request information on our custom units. As a custom application, these diverse machines can be designed with a turntable as large as needed and weight capacities to match. We can even index the turntable for robotic load and unload.
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Include:
Stainless steel tank-fully insulated
Exterior Hammertone powder coat finish
Built-in thermostatically adjustable heat
Digital timer controlled ultrasound
40 KHz frequency with sweep
Hinged stainless steel cover
Dual cartridge filtration with weir and spray bar
Omega Pro Model OMG-5022
Unique Features:
25 Gallons
4" Weir
1 phase/120 VAC/15 Amp
1000 Watts Ultrasonic Power
Tank Dimensions:
18" length x 18" width x 14" working depth (20" Overall)
Overall Dimensions:
44" length x 21" width x 34" height
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A better alternative to labour intensive and hazardous manual cleaning with flammable solvents is now available.
Stencil cleaners
PCB defluxers
Cleaners for manufacturing tools and equipment
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Electronic Cleaning
PRECISE CLEANING
Many electrical and electronic components damaged in a fire or flood can be effectively cleaned with the Omegasonics line of Ultrasonic Restoration Pro Systems. But some items are best restored using a process in which the component is subjected to less water. Items such as tube style televisions and monitors, computer routers, electrical and oscilloscope meters, flat bed scanners and other high dollar, intricate, sensitive electronics are best suited for the Omegasonics E Series line of Electronic Cleaning Stations.
The Omegasonics E Series Electronic Cleaning Stations are the ideal wet cleaning complement for advanced electronic components. Restorators can now effectively clean delicate electronic instruments, increase calibration accuracy and remove dirt contaminants and smoke residue from a variety of electronic items.
Unique Features:
Easy access rotary turntable for parts positioning
Exhaust blower ventilation
Handheld spray gun for precision cleaning
Built-in air gun for pre-cleaning heavy contamination
Recessed lighting for a safe, well-lit work area
Industry 1st - Removable control panel
Rhino lined cleaning chamber bottom resists scratches, mold and rust
Electrical: 1 phase, 120 volts, 15 amp
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Aqueous products range from our Bransonic® line of tabletop cleaners to our sophisticated Benchmark cleaning consoles for the semiconductor and disk drive industries. Between are many choices in pre-configured units and modular cleaning lines to meet the most demanding production requirements. Typical applications include particulate removal, defluxing, and many others. Deionizers, coalescers, and other water treatment and waste water treatment support modules are available.
New aqueous cleaning methods have refined industrial cleaning and provide effective, environmentally-friendly results. Water is the most common cleaning fluid and, invariably, systems using aqueous-based solutions are safe to handle, have low operating costs, and are effective over a wide range of applications. In addition to being environmentally friendly, there are a number of other benefits to utilizing a water based system. These include factors like:
Literally thousands of chemistry choices
Effective on a wide variety of soils
Low Volatile Organic Compound content
Compatible with most materials of construction
Low operating costs when used with recycling equipment
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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The CLEANSTAR™ automatic inline bottle air rinser for plastic or glass container.
This system can handle any stable bottle shape without the use of any change part and adjustments can be done without the use of any tool. This vacuum assisted air blower can also be fitted with ionized air system eliminating static on plastic bottle, helping remove foreign particles attach to plastic bottle. Particles will be trapped onto a recuperation system with the help of H.E.P.A. filter. The speed of this system can reach 120 BPM depending on the number of heads used on the system, bottle shape, material and treatment time
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FORMULA 750
The Formula 750 automatic parts washer offers powerful component cleaning with economical use of space, labour and capital firmly at the top of the priority list.
Simply load your parts onto the rotating table, set the timer and let the machine do the rest. Return in a few minutes' time to find your parts clean, flash dried and ready for use.
* Adjustable timer control
* Effective filtration system
* Wash pump delivering 100 litres/min at 3 bar (45 psi)
* Available in single or three phase
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Drum washing plants are particularly suitable for the continuous and at random treatment of small and medium-sized pieces, such as screws, bolts and small metal pieces in general. The material is moved forward by the slow rotation (at variable speed) of a cylinder, which contains a spiral at preset pitch. During the advancement motion, parts undergo cycles of treatment. Spiral continuous and slow rotation allows the movement of the pieces and the consequent removal of grease or swarf and drying them perfectly. The loading operations can be either manual or automated through automatic loading devices.
Ceever realization of standard machines is put side by side with the production of special cochlea realized in base to the specific demands of the client, both as regards the cycles of treatment (phosphating, de-phosphating, phosphate-degreasing, etc.) and mechanical sizing and/or special applications for automation.
In order to optimize the treatment cycles, are available, on request, several OPTIONAL:
Metering device pump for detergent
Mud dredge and chip remover
Masks of spraying
Deoiling
Filtrations
Drying and/or blowing
Additional tank
Heating to low dissipation
Weekly clock
Safety vat
Jointed nozzles
PLC and Modem
Rinse water control
Remote controls
Automatic loaders
Bases with wheels
Fumes exhaust system
Automatic fill-up
Automatic topping
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The Formula 950 rotary drum washer is designed for aqueous cleaning and drying of small parts either in batches or in-line with production conveyors.
Components are first carried through immersion and power jet washes at constant speed via an Archimedes screw. After draining, they are dried by hot turbo-blown air, emerging down the exit chute clean, dry and ready for use.
Typical components which can be processed include:
* Metal, plastic and rubber parts
* Pressings and stampings
* Screws, nuts and bolts
* Springs
* Seals
* Cold forged parts
* Machined parts
This machine can also be used as a coating machine for small components.
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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Any treatment of washing that employing liquid solutions, needs a deep and turbolent contact between the detergent and the contaminant agent that cover the parts to treat.
Agito plants combine immersion cleaning with agitation by vertical movement. This movement allows a continuous renew of the liquid in contact with the parts to treat, this permit to obtain better results in comparison with an usual static cleaning. The vertical agitation is obtained thanks to a pneumatic cylinder, placed behind the vat, which is connected to the loading platform. It is possible make multi stage plants in semiautomatic or automatic version, by aligning the single units according to the cycle of treatment.
It's possible to adapt this plants at many special treatments. More usual are: cleaning, phosphating, burnishing, oiling and chemistry paint-removing.
Built in some standard models but it is also possible to realize them according to specific customer requirements.
In order to optimize the cycle treatment, it is possible to install optional like:
De-oilers
Filtrations
Automatic water restoration
Fluxing pump
Rollers conveyors
Ultrasounds
Drying
Indirect heating
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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The patented MFR is a well-designed chamber cleaning system with multiple process stages for demanding cleaning tasks involving complex components. The cleaning phases, flood injection, washing, rinsing, DI rinsing, preservation, vacuum drying and ultrasound cleaning are distributed over several (maximum of three)chambers and run concurrently. The batch throughput may reduce cycle times by half or a third compared to single chamber systems.
User-specific cleaning machines are possible.
Applications:
Crank casings
cylinder heads
gear casings
pistons
exhaust manifolds
motor conditioning
compressor components (casing, precision parts)
ABS (antiblocking sytem) brake systems
brake discs
valves
hydraulic steering valves, pressure control valves, gas control valves
precision parts made of aluminium, steel, non-ferric metal swivels, etc.
Throughput: 20 batches/hour, batch weight up to 150 kg. Loading with individual components on racks or in baskets.
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More complex solutions are necessary to make the growing grade on the component quality in the automotive industries, engineering industries and special industries. The component and the demands on purity determine the type of facility needed.
Long-term exerience and continuous intensive development of the product family has created a varied array of state-of-the-art high performance cleaning system.
We are your one-stop supplier: from development, engineering, manufacturing and installation to sales and service.
For each application you will find in our productprogramm the right solution.
HEL single chamber throughput spray system for basic
applications
Sopot standard throughput spray system
DSA throughput spray system for integration in
production lines
ERA single chamber cleaning machine
MFR multistation flood chamber cleaning machine
SKR circular chamber spray cleaning machine
KHT round cycle-cover-cleaning machine
OMEGA horizontal chamber-round cycle cleaning machine
ROBOTAKT round cycle cleaning system with robot-HD-unit
EKEA single chamber degreasing machine
DDR steam cleaning machnine for profileproducts
Sonder large and specific cleaning machines according
customer request
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy
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Viking Washers :
- Rotary Washers
- Swedebrator Basket Washers
- Tumble Washer - Endless Belt
- Pass Through Washers
- Vibratory Shakers
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Sawing lines can of course be automated even further by adding a tube washer, capable of internal and external washing, irrespective of the shape of the tube, whether it be round, square or rectangular.
The TCM-90 tube washer is manufactured from stainless steel and uses glass wool insulation to minimise heat loss. The unit features a 1200 mm drying zone. The TCM-90 is the most flexible machine on the market for perfect washing results and can be installed in-line with the entire range of Bewo automatic circular saws.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Special machines and equipment for cleaning, degreasing and spray oiling of blanks, strips and profiles.
Cleaning Technology
• Blank Washing Machines
• Coil Washing Machines
• Brushing Machines
• Degreasing Lines
• Special Cleaning Equipment
Spray Oiling Technology
• Spray Lubrication Systems
• Special Spray Systems
Conveyor Technology
• Infeed Conveyors
• Buffer Conveyors
• Vision Conveyors
• Outfeed Conveyors
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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Ceever has studied its WK washing plant system appositely to respond to a competitive market and to a demanding clientele with an increasingly attention towards the environment. These plants work with water, so without any problem of external emission.
WK system is formed by an horizontal cylindrical cleaning chamber, one (or two) tank of service and a distiller of water. The treatment chamber contains a longitudinal axle rotary structure that allows the total or partial rotation of the pieces inside of the washing chamber. The vacuum distiller allows to have a closed circuit machine that always washes with clean water. During the treatment all components operate vacuum with locally controlled absolute pressure. Plants are totally managed by PLC and they include a graphic display of visualization.
A cycle of standard treatment is divided in three parts:
• Vacuum prewash
• Vacuum wash
• Vacuum drying
WK plants may have a series of optional:
• Ultrasounds: they operate, inside of washing room, at a pressure of 110 mb
• Additional filtrations: they allow to sprinkle filtrate water on the pieces that we have to wash
• Teleservice: it’s a modem that allows the remote control of the plant. It’s helpful during the assistance operation and it can be used to send notification (for example alarms) through SMS
• Automatic loading and unloading: it’s a device that allows the plants to work without garrison
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Bluestream AW single chamber cleaning systems ensure that component cleaning is environmentally compliant and safe. They are designed to use a range of aqueous chemistries and offer highly efficient cleaning and rapid, effective drying.
BENEFITS - a full range of features included as standard:
- Effective cleaning and drying system
- Aqueous chemistry
- Vacuum and warm air drying
- Ultrasonic cleaning included
- No solvents or emissions
- Process features include spray, rotation/rocking, immersion and ultrasonics
- Effective cleaning for complex shapes
- PLC and touch screen control
- Pre-set cleaning options - easy operation
- Fully automated integrated line or batch handling option available
- Enclosed in electro-polished stainless steel
- Fully installed, commissioned and technically supported
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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