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MCCS-1000 Wash Only
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-1000 is our wash only unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity, and our generous pump and heat offerings, this machine is a full production cleaning machine!
Choose from one of the most diverse product offerings in the marketplace with one of the largest option lists in the industry. If your application does not fit one of the standards; exactly, contact us for a quote on a custom unit for your application.
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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The tunnel of pretreatment to spray to tape is a washing machine/pretreatment to spray constituted from and/or more stages (therefore the treatments can be multiple), connected to a series of blots of it (furnaces, cabins, etc.) connected between they to ring for through of an aerial conveyer, in order to compose a complete line of paint job.
Particularly it is employed on those manufatti that they cannot be hanging in vertical and where or therefore necessary to support same on a tape (the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.)
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
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Industrial conveyor belt washing machines:
Mod. 320/TS
Conveyor belt machine for washing, rinsing and drying totally constructed out of AISI 304 stainless steel.
Conveyor belt width: 200 mm, with a clearance height through the machine of 200 mm.
The plant is used for the continuous washing of brass electro valves that require the removal of emulsion which are used in the machining process on Transfer .
The machine shown here is at one of our customers locations in Italy.
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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The Chevron secondary belt cleaner uses the speed and force of the belt rolling over our patented rubber disks. The unique rotary fingers are forced against the base of the chevrons to dislodge material from the belt.
- Sweeping Action - of each disk cleans in front of and behind each and every chevron.
- Easy Maintenance - no motors, air nozzles, or other problematic equipment to maintain.
- Works Great - in the pulp and paper, fertilizer, potash, and other bulk material industries where chevron style belts are heavily used.
- Solid or Notched - 8” (200mm) diameter abrasion resistant rubber disks are available depending on the height of the chevrons and the conveyor belt speed.
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Flexco Chevron Belt Cleaner takes a new approach to cleaning chevron, cleated, and raised rib belts. Hundreds of rubber fingers create a rotary cleaning action that easily flicks carryback off the belt. And without the typical clogging and rapid wear problems associated with brush-type cleaners. Now there is a better solution for wet sand belts, wood chip belts and other raised top or grooved belts.
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Our brushing machine type BM 1138 has been constructed previously for heavy-duty conveyor belt cleaning in coal mines and foundries. Today we supply it for almost all kinds of industry where conveyor belts have to be cleaned.
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MARTIN® Brush Belt Cleaners are specially suited for the removal of fines and residue from ribbed, flighted, grooved, or chevron belts. Versions are available to suit your conditions and your budget.
Motor-Driven Cleaning Action
One or two-horsepower motor (depending on belt width) turns brush against belt motion.
Match Cleaner To Requirements
Specify the cleaning system to suit your conditions and your budget.
MARTIN® Standard Brush Cleaner
MARTIN® Standard (Spiral) Brush Cleaner is value-priced answer to belt cleaning problems.
MARTIN® Strip Brush Cleaner
Uses 12 brush strips to form cleaner that sheds even moist material that would plug other brushes.
Brushes To Fit Need
MARTIN® Standard (Spiral) Brush Cleaner uses 0.38 inch (0.96 mm) polypropylene bristles wrapped in spiral around the hub. MARTIN® Strip Brush Cleaner forms brush from strips with 0.40 inch (1 mm) polypropylene bristles. Other materials and bristle diameters are available.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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Mink round brushes - Highly efficient tools with countless applications
Mink round brushes can be applied to solve problems in a wide range of areas, and our engineers have the ideas to exploit this potential. When it comes to flexibility, no industrial tool can match these brushes. We offer a huge selection of models: roller brushes (with stub shafts), round brushes (with hollow centre spindle, no shaft), the Mink HP-System (two half segments, without shaft) and the Mink Zick-Zack-System (modules, with or without shaft). Finally, there are Mink web spreader brush rolls for modern processing of plastic film, textiles and many other kinds of web.
Advantages:
• Suitable for goods of all kinds
• Versatile and economical
• Maximum cleaning power combined with optimum surface care
• Form and stiffness according to individual requirements
• Less need for cleaning agents thanks to the mechanical action of the bristles – economic and ecological benefits
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Mink roller brushes (BW) - Individually configured roller brushes with shafts
Mink roller brushes differ from other Mink round brushes by virtue of their integrated shafts. Owing to the wide-ranging demands made on these brushes, especially in terms of shaft dimensions, there is no advantage in maintaining a stock range. Nevertheless, with our extensive experience in this area we are able to configure special brushes for you very quickly. On account of its extraordinary versatility the Mink Zick-Zack-System can frequently serve as the basis for a reliable solution.
Your advantage:
• Individual configurations for special purposes
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Mink Vee-belt brushes (BKR) – Moderate prices and prompt delivery
Mink Vee-belt brushes are resistant to dust, dirt, moisture, oil, grease and common chemicals. Moreover, they’re ideal for use in small spaces. They can be supplied in both open-ended and endless versions. And because we know that you never like to wait, we keep the most important types in stock. They’re inexpensive and can be delivered promptly.
Advantages:
• Practical solutions for immediate use
• Extremely rugged
• Working temperatures: -15°C to +80°C
• Belt speeds up to: 20 m/sec.
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The modular principle underlying our one-way system of trapezoidal toothed roller brushes provides for fast, low cost changes of brushes. They can be installed and similarly removed by a simple hand operation. The teeth lock securely (and in a non-twist manner); as a result, a gap-free bristle surface is assured. Precise true running is guaranteed at all times. The DT system consists of brush segments which are mounted to the brush core with two locking collars. Due to the special modular principle on which they are based, worn individual segments on a roller brush can be replaced
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Demag LRS travel wheel system:
The Demag LRS travel wheel system is a robust, universal travel wheel system for a wide range of applications. It is designed for travel applications with wheel loads up to 6.5 t (at 100 m/min) and travel speeds up to 240 m/min. It can even be used at extreme ambient temperatures from -20 °C to +60 °C. Engineers who want to develop their own drive systems can also achieve fast and reliable solutions using the versatile modular construction system.
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features:
Acetal races as standard
Polypropylene races also available
Stainless steel 420 balls as standard
Glass ball grades available
advantages:
Corrosion resistant
Lubrication free
Lightweight
Low friction
Quiet
Hygienic
Can be washed down
Maintenance free
In excess of 30 years proven performance
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Available models:
- model 50 conveyor wheel, load rating 50#
- model 75 conveyor wheel, load rating 75#
- model 100 conveyor wheel, load rating 100#
- model 150 conveyor wheel, load rating 150#
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features:
Acetal races as standard
Polypropylene races also available
Stainless steel 420 balls as standard
Glass ball grades available
advantages:
Corrosion resistant
Lubrication free
Lightweight
Low friction
Quiet
Hygienic
Can be washed down
Maintenance free
In excess of 30 years proven performance
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features:
Acetal races as standard
Polypropylene races also available
Stainless steel 420 balls as standard
Glass ball grades available
advantages:
Corrosion resistant
Lubrication free
Lightweight
Low friction
Quiet
Hygienic
Can be washed down
Maintenance free
In excess of 30 years proven performance
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GenStar Conveyor Bearings
Greater load capacity, Higher Speed, Longer life, Quiet Running
- Load capacity of 450# per bearing
- Precision ABEC-1 core bearing
- Better fit to steel tubing
- Frantz Quality
- Plastic insert for quiet operation
- Static discharge material
- 1.9" OD for 16 gauge applications
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Technical Data:
1 Working Width (mm) 50~1300
2 Working Thickness (mm) 5~70
3 Working Length (mm) ¡Ý500
4 Working Precision (mm) ¡À0.1
5 Motor of Abrasive Belt (KW) 37+30
6 Speed of Abrasive Belt (m/s) 20¡¢12
7 Abrasive Belt Size L¡ÁD (mm) 2620¡Á1330
8 Working Pressure (MPa) 0.4~0.7
9 Compressed Air Consumption (m3/min) 0.6
10 Feeding Speed (stepless speed variation ) (m/min) 6~20
11 Motor for Auto-feeding System (KW) 7.5
12 Elevator System for Work-table (KW) 1.5
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