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Drum washing plants are particularly suitable for the continuous and at random treatment of small and medium-sized pieces, such as screws, bolts and small metal pieces in general. The material is moved forward by the slow rotation (at variable speed) of a cylinder, which contains a spiral at preset pitch. During the advancement motion, parts undergo cycles of treatment. Spiral continuous and slow rotation allows the movement of the pieces and the consequent removal of grease or swarf and drying them perfectly. The loading operations can be either manual or automated through automatic loading devices.
Ceever realization of standard machines is put side by side with the production of special cochlea realized in base to the specific demands of the client, both as regards the cycles of treatment (phosphating, de-phosphating, phosphate-degreasing, etc.) and mechanical sizing and/or special applications for automation.
In order to optimize the treatment cycles, are available, on request, several OPTIONAL:
Metering device pump for detergent
Mud dredge and chip remover
Masks of spraying
Deoiling
Filtrations
Drying and/or blowing
Additional tank
Heating to low dissipation
Weekly clock
Safety vat
Jointed nozzles
PLC and Modem
Rinse water control
Remote controls
Automatic loaders
Bases with wheels
Fumes exhaust system
Automatic fill-up
Automatic topping
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The Formula 950 rotary drum washer is designed for aqueous cleaning and drying of small parts either in batches or in-line with production conveyors.
Components are first carried through immersion and power jet washes at constant speed via an Archimedes screw. After draining, they are dried by hot turbo-blown air, emerging down the exit chute clean, dry and ready for use.
Typical components which can be processed include:
* Metal, plastic and rubber parts
* Pressings and stampings
* Screws, nuts and bolts
* Springs
* Seals
* Cold forged parts
* Machined parts
This machine can also be used as a coating machine for small components.
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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Fives Cail's beet washing installations are among the best in terms of washing efficiency, reduction of sugar loss and are especially designed to save energy. The finishing drum was especially developed for an optimized washing of the beet groove.
Advantages of finishing drum
Contact of the beet with the rubber panels: Sugar losses reduced
All of the faces of the beet undergo cleaning
With effective washing there is a reduction of :
- Quantities of knives used
- Contamination of the diffuser
- Pressure losses in filtration
Maintenance reduced : due to abrasion
Fives Cail's equipment for beet washing:
Beet extractor
Pre-washing and washing drum
Stone catcher
Weed catcher
Finishing drum
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Mixed washing machines with drum
The washing plant with drum is particularly suitable for degreasing small metal parts (screws, nuts and bolts etc.).
The components to be treated are generally placed on a hopper which chokes the load of the machine.
The transport system consists of a spiralled drum which by rotating on its axis drags the pieces through the different stages of treatment and then unloads them on a chute or directly into baskets.
This is an extremely reliable and versatile plant.
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Spill pallet for 2 or 4 drums • Removable platform • For static spill containment • Remove drums before fork lifting • Compatible with most forklifts and pallet trucks • 100% polyethylene.
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A range of spill control products to protect you against the consequences of leaks and spills from containers of potentially hazardous or polluting liquids.
- Complete peace of mind : LINPAC Allibert's spill control
products are strong 100% plastic one-piece mouldings
with no welds, producing a reliable secondary containment unit for liquid
containers of up to 1,000 litres.
- Economical : corrosion-resistant plastic that will not rust or
leak and is totally maintenance-free.
- Safe : retains spills and leaks within the sump and prevents
splashes caused by wave movement during transport.
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Choose the retention adapted to your needs:
Combine resistor and flexibility of handling with polyester
Privilege solidity and resistor with the flames with steel
Combine flexibility of material and chemical resistor with polyethylene.
Chemo proposes to you a broad range in each one of these nanomaterials and for the following applications:
- storage for small containers and to 4 drums of 220 liters
- mobil storage for small containers and to 2 drums of 220 liters
- the storage of cubitainer of 1000 liters
- storage in evolutionary and flexible platform.
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Made out of polyethylene with steel grating is galvanized or coated epoxy for the RET2.
Very resistant to the chemicals such as acids or bases.
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Build a storage area to catch leaks and drips from extra-heavy loads. The PIG® Modular Spill Deck features a massive 50,000 lb. weight capacity UDL!
Our containment solutions include containment pallets, hazardous spill containment units, oil tank containment items, tanker truck containment products and much more. Other heavy-duty spill containment products include containment decks, roll tops and covered pallets. For industrial supplies, leak and spill solutions and spill containment products, trust New Pig.
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3a drum heater is a flexible panel with two coated fabrics : an heating side and an insulated side.
3a drum-heater is supplied with eyelets which, laced with an elastic rubber, lets the barrel heater lie flat on the barrel, essential condition for a good heat exchange.
In comparison with heating belts which need several main supplies and do not wrap totally the barrel, 3a barrel heater totally wraps the cylindric part of the barrel, allows smooth and homogeneous warming and, thanks to the insulated face, is maintaining temperature in the barrel for hours after you switched it off.
A utility is accessible to determine the time of heating necessary for the application.
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Holroyd Silicone Side Drum Heaters (HSSD Belts)
• Silicone Rubber insulated
• Double insulated construction
• High temperature tolerance
• Simple spring catch Assembly
• 20c to 120c Thermostat
• 2 Metre Power cable
• Standard Sizes 25L, 50L, 105L, 200L
• Bespoke Sizes to order
• Ex-Stock
Holroyd Insulated Side Drum Heaters (HISD Jackets)
• Teflon coated polyester Jacket
• Water resistant
• Glass Filament Blanket Insulation
• Adjustable Quick release Buckles
• -5c to +40c or 0c to 90c Thermostat
• 3 Metre Power Cable
• Standard sizes 25L, 50L, 105L and 200L
• Bespoke Sizes to Order
• Double Insulation IP40
• Ex-Stock
Holroyd Base Drum Heaters (HBD)
• Robust steel construction
• Even heat over platen area
• 0-150c Thermostat
• 110 or 230 Volt Options
• 2 Metre armoured power cable
• Ex-Stock
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Mica Drum Heater (GDH)
Heats low-melting-point solids in standard metal 55 gallon drums. Constructed of corrosion resistant nickel plated steel throughout. Features pilot light, infinite control switch, and 6 foot heavy duty rubber insulated cable.
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In ECAS we manufacture heating blankets and heating bands, for the control and maintenance of the temperature of drums and containers.
Models BFVFV and BFVIBC: Consists on an electric flexible resistance placed in a blanket or band, manufactured with fabric of glass fiber.
All our heating blankets and bands, controls and regulates the temperature with a thermostat recommended due the requirements of each project.
We manufacture blankets and bands for drums from 25 to 200 litres, and containers IBC of 1000 litres, but we also fabricate custom blankets.
Drums: of 200,100, 50 and 25 Litres
IBC container: 1.000 Litres
Power (W):
Drums 200 L: 750 W, 1.000 W, 1.500 W
Drums 100 L: 750 W
Drums 50 L: 300 W
Drums 25 L: 200 W
IBC Container of 1.000 L: 2.000 W
Range temperature: 0 - 80 ºC
Types of fasteners: Velcro. Plastic buckles or clasps, Grommets
Application
Heating of drums, storage tanks, Instrumental of laboratory, etc.
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Heating sleeves to heat segments of 200 litre barrels per DIN. both the inner and the outer sheath of the barrel heating sleeve are made of aluminium sheet, which ensures maximum protection of the electrical components against mechanical damage. A hinge with campling closure that divides the heating surface into two semi shells permits convenient assembly, without the heating element needing to be bent. The barrel can be heated complete by using 3 sleeves.
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The THERMOSAFE Induction Drum Heater has been proven world wide over more than 20 years as the fastest, most reliable and safest method of melting solids from steel drums, and for the speedy heating of viscous liquids.
It is certified to the ATEX and IECEx standards for use in potentially explosive atmospheres, and is IP66 rated, so can be used in wet areas (even hosed down whilst operational!) and other harsh environments.
The external surfaces are high grade glass reinforced resins able to resist chemicals and acids, so the heater can withstand accidental splashes of hot liquids. There are no moving parts and it is completely maintenance free, so its lifetime operating costs are incredibly low.
No contact with the steel drum is required, as heat is generated by the drum wall itself, so it is exceptionally energy efficient, saving over 50% compared to conventional radiant heaters, and even more compared to steam ovens.
These units can be used individually, for example in research labs or small batch blending plants, or in groups at point of use, as highly cost effective replacements for large drum ovens.
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Insulated Flexible Heating jackets for containers and drums from 20 litres up to 1200 litres in size.
High grade insulation combined with a range of custom coated fabrics allow us to offer a performance specification from "winter warming" anti-freeze applications through to melting of solids from 200 litre drums.
Power ratings are suitable for both plastic and steel containers.
The jackets are easily fitted and removed using click-in buckles and straps, and can be handled safely even after use due to the outer insulation layers.
Standard adjustable dial thermostat ranges are upto 40 degrees C or upto 90 degrees C, with options upto 160 C and digital display of temperature.
Custom sizes can also be manufactured upon request.
Standard designs available for IBC's (Intermediate Bulk Containers) from most major manufacturers.
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DRUM HEATERS - for 200 litre barrels.
Drum Heaters facilitate the handling of solidified or viscous materials like adhesives, waxes, tar, chemicals, oils etc. They eliminate cumbersome methods and high investments, associated with steam and oil or fire wood heating.
Construction
Drum Heaters consist of a cylindrical metal cover carrying the flexible heating elements. A 2" thick thermal lagging of glass wool provides insulation and the metal casing makes for a rugged unit that can be wrapped snugly around the drum. The Drum Heater is hinged, and is mounted on castors for convenience. A base heater, also encapsulated in metal provides bottom heating. Control Panel incorporating thermostatic control is provided with the heaters.
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A range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.
Vacuum palletiser for drums type FP-VH.
A gripper with vacuum pads lifts rows of filled drums from the roller conveyor, moves them over the pallet and places them down according to the pallet arrangement scheme.
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The system PM 6 allows the automatic palletisation of filled cans at high level infeed with a magnetic pick-up head.
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PM 6 Cans Min Ø45 mm 1500
PM 6 Cans Max Ø175 mm 450
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The system PDM4 allows the palletisation and depalletisation of filled cans with a magnetic pick-up head and stationary pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PDM4 Cans Min Ø45 mm 900
PDM4 Cans Max Ø175 mm 250
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The system APC50 HS allows the pusher palletisation of empty cans with movable pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
APC 50 HS Cans Min Ø 65 mm 1700
APC 50 HS Cans Max Ø 155 mm 280
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