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PCS-8484 Front Loader
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can by. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 std models to choose from. If your application does not fit one of the standars; exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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TL-72 Top Loader
System Description:
JRI's TL line of equipment are perfect for cellular washing or for those installations that need a highly value added cleaning process in a small space. Expandable from a 21" turntable to 72" turntable as standard models, JRI will have the system that will fit your application.
Available standard with vertical sealess pumps, mechanical door seals, sprocket drive system, (as opposed to weak tire or chain drive systems) and industrial electrical controls. These systems can include stainless steel construction options, rinse stages, and blow-off stages.
Choose from our standard configuration or request information on our custom units. As a custom application, these diverse machines can be designed with a turntable as large as needed and weight capacities to match. We can even index the turntable for robotic load and unload.
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Include:
Stainless steel tank-fully insulated
Exterior Hammertone powder coat finish
Built-in thermostatically adjustable heat
Digital timer controlled ultrasound
40 KHz frequency with sweep
Hinged stainless steel cover
Dual cartridge filtration with weir and spray bar
Omega Pro Model OMG-5022
Unique Features:
25 Gallons
4" Weir
1 phase/120 VAC/15 Amp
1000 Watts Ultrasonic Power
Tank Dimensions:
18" length x 18" width x 14" working depth (20" Overall)
Overall Dimensions:
44" length x 21" width x 34" height
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The CLEANSTAR™ automatic inline bottle air rinser for plastic or glass container.
This system can handle any stable bottle shape without the use of any change part and adjustments can be done without the use of any tool. This vacuum assisted air blower can also be fitted with ionized air system eliminating static on plastic bottle, helping remove foreign particles attach to plastic bottle. Particles will be trapped onto a recuperation system with the help of H.E.P.A. filter. The speed of this system can reach 120 BPM depending on the number of heads used on the system, bottle shape, material and treatment time
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Drum washing plants are particularly suitable for the continuous and at random treatment of small and medium-sized pieces, such as screws, bolts and small metal pieces in general. The material is moved forward by the slow rotation (at variable speed) of a cylinder, which contains a spiral at preset pitch. During the advancement motion, parts undergo cycles of treatment. Spiral continuous and slow rotation allows the movement of the pieces and the consequent removal of grease or swarf and drying them perfectly. The loading operations can be either manual or automated through automatic loading devices.
Ceever realization of standard machines is put side by side with the production of special cochlea realized in base to the specific demands of the client, both as regards the cycles of treatment (phosphating, de-phosphating, phosphate-degreasing, etc.) and mechanical sizing and/or special applications for automation.
In order to optimize the treatment cycles, are available, on request, several OPTIONAL:
Metering device pump for detergent
Mud dredge and chip remover
Masks of spraying
Deoiling
Filtrations
Drying and/or blowing
Additional tank
Heating to low dissipation
Weekly clock
Safety vat
Jointed nozzles
PLC and Modem
Rinse water control
Remote controls
Automatic loaders
Bases with wheels
Fumes exhaust system
Automatic fill-up
Automatic topping
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The Formula 950 rotary drum washer is designed for aqueous cleaning and drying of small parts either in batches or in-line with production conveyors.
Components are first carried through immersion and power jet washes at constant speed via an Archimedes screw. After draining, they are dried by hot turbo-blown air, emerging down the exit chute clean, dry and ready for use.
Typical components which can be processed include:
* Metal, plastic and rubber parts
* Pressings and stampings
* Screws, nuts and bolts
* Springs
* Seals
* Cold forged parts
* Machined parts
This machine can also be used as a coating machine for small components.
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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The patented MFR is a well-designed chamber cleaning system with multiple process stages for demanding cleaning tasks involving complex components. The cleaning phases, flood injection, washing, rinsing, DI rinsing, preservation, vacuum drying and ultrasound cleaning are distributed over several (maximum of three)chambers and run concurrently. The batch throughput may reduce cycle times by half or a third compared to single chamber systems.
User-specific cleaning machines are possible.
Applications:
Crank casings
cylinder heads
gear casings
pistons
exhaust manifolds
motor conditioning
compressor components (casing, precision parts)
ABS (antiblocking sytem) brake systems
brake discs
valves
hydraulic steering valves, pressure control valves, gas control valves
precision parts made of aluminium, steel, non-ferric metal swivels, etc.
Throughput: 20 batches/hour, batch weight up to 150 kg. Loading with individual components on racks or in baskets.
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More complex solutions are necessary to make the growing grade on the component quality in the automotive industries, engineering industries and special industries. The component and the demands on purity determine the type of facility needed.
Long-term exerience and continuous intensive development of the product family has created a varied array of state-of-the-art high performance cleaning system.
We are your one-stop supplier: from development, engineering, manufacturing and installation to sales and service.
For each application you will find in our productprogramm the right solution.
HEL single chamber throughput spray system for basic
applications
Sopot standard throughput spray system
DSA throughput spray system for integration in
production lines
ERA single chamber cleaning machine
MFR multistation flood chamber cleaning machine
SKR circular chamber spray cleaning machine
KHT round cycle-cover-cleaning machine
OMEGA horizontal chamber-round cycle cleaning machine
ROBOTAKT round cycle cleaning system with robot-HD-unit
EKEA single chamber degreasing machine
DDR steam cleaning machnine for profileproducts
Sonder large and specific cleaning machines according
customer request
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy
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Viking Washers :
- Rotary Washers
- Swedebrator Basket Washers
- Tumble Washer - Endless Belt
- Pass Through Washers
- Vibratory Shakers
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Sawing lines can of course be automated even further by adding a tube washer, capable of internal and external washing, irrespective of the shape of the tube, whether it be round, square or rectangular.
The TCM-90 tube washer is manufactured from stainless steel and uses glass wool insulation to minimise heat loss. The unit features a 1200 mm drying zone. The TCM-90 is the most flexible machine on the market for perfect washing results and can be installed in-line with the entire range of Bewo automatic circular saws.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Special machines and equipment for cleaning, degreasing and spray oiling of blanks, strips and profiles.
Cleaning Technology
• Blank Washing Machines
• Coil Washing Machines
• Brushing Machines
• Degreasing Lines
• Special Cleaning Equipment
Spray Oiling Technology
• Spray Lubrication Systems
• Special Spray Systems
Conveyor Technology
• Infeed Conveyors
• Buffer Conveyors
• Vision Conveyors
• Outfeed Conveyors
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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Washer for Low/Medium Speed Production
The Aqua is a bottle washer designed for low/medium speed production. The single end design means that the machine can fit into various bottling line configurations, and the Sidel Aqua models can be supplied with a vast range of options to optimize use, control and maintenance. Energy saving has become a key issue in industrial plants and from this point of view, the Sidel Aqua series offers highly competitive performance levels in terms of reducing water, steam and caustic soda consumption.
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Fives Cail's beet washing installations are among the best in terms of washing efficiency, reduction of sugar loss and are especially designed to save energy. The finishing drum was especially developed for an optimized washing of the beet groove.
Advantages of finishing drum
Contact of the beet with the rubber panels: Sugar losses reduced
All of the faces of the beet undergo cleaning
With effective washing there is a reduction of :
- Quantities of knives used
- Contamination of the diffuser
- Pressure losses in filtration
Maintenance reduced : due to abrasion
Fives Cail's equipment for beet washing:
Beet extractor
Pre-washing and washing drum
Stone catcher
Weed catcher
Finishing drum
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Mixed washing machines with drum
The washing plant with drum is particularly suitable for degreasing small metal parts (screws, nuts and bolts etc.).
The components to be treated are generally placed on a hopper which chokes the load of the machine.
The transport system consists of a spiralled drum which by rotating on its axis drags the pieces through the different stages of treatment and then unloads them on a chute or directly into baskets.
This is an extremely reliable and versatile plant.
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 313
lenght: 1080mm
width: 1080mm
basket diameter: 950mm
useful height washing: 550mm
water or degreasing quantity: 100Kg
detergent quantity: 4Kg
additive quantity: 3Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 312
lenght: 900mm
width: 900mm
basket diameter: 780mm
useful height washing: 450mm
water or degreasing quantity: 69Kg
detergent quantity: 3Kg
additive quantity: 2Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 315
lenght: 1500mm
width: 1500mm
basket diameter: 1418mm
useful height washing: 800mm
water or degreasing quantity: 200Kg
detergent quantity: 7Kg
additive quantity: 6Lt
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The hydro-kinetic washing machine is ideal for cleaning and degreasing details of reduced dimensions and various shapes.
The components are placed in special baskets and then inserted into a rotating drum on its horizontal axis inside a cabin.
The washing cycle includes a spraying phase and a dipping phase with strong shaking of the detergent solution. In this way the chemical action of the degreasing product is combined with the mechanical action of the jets. This is followed, where applicable, by a rinsing phase and lastly, drying.
This is an extremely reliable, compact and flexible solution, ideal for productions of reduced volumes and good levels of cleaning can be obtained.
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HAMO LS-650
Automatic Washer for Cleaning and Drying
Wash chamber 500/530/530 mm (19.69/20.87/20.87 inches) (W/H/D).
The economical machine for cleaning, drying.
Validated Cleaning for Development (GLP) and Production (GMP)
The HAMO LS-650 was developed specifically for the high demands for laboratory cleaning. The machine is designed for cleaning the following parts:
* glassware
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Standard spray washing machines with booth, one or more stages
The machine with booth is recommended for the inter-operational washing of various details if high standards of cleaning are not required.
Generally the pieces are placed in baskets and then introduced into the work chamber, where washing is by spraying, followed by drying. In some cases (typically before and after the thermal treatments), there may be several stages (for example: spray washing washing by dipping rinsing).
Loading and unloading can easily be automated.
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The BRC cleaners are designed to cleanin components placed in a basket. The wash in done by rotating the basket in a bath with hot alkaline cleaning fluid. There is continuous high-pressure injection of cleaning fluid into the bath. This process results in strong cavitation, which is a highly efficient method to clean component corners and holes.
The BRC cleaners are equipped with a rotating fixture that can be oscillated. It is possible to perform 1-4 stages in the same chamber, e.g. wash, rinse, passivation and drying. The re-circulating cleaning liquids are pumped with separate pumps from each tank and continuously filtrated through the filtration units.
These cleaners come highly equipped as standard. Features such as heat and sound insulation, a stainless steel construction, automatic refill, overfill protection, high-pressure vertical multistage pumps and several other kinds of equipment make the cleaner a perfectly functioning unit. Sampo Rosenlew offers accessories for the BRC series, which ensure easier use and prolonged wash fluid life. The cleaning process can be fully automated by integrating a conveyor system to the production line.
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The washing machine with the component positioned on a rotating platform is the ideal system for washing small- and medium-sized mechanical pieces. The transport system consists of a daisy wheel mounted on an indexed table which, moving around a central pivot, brings the satellite holders at the ends of the arms to the different stages of treatment (washing, blowing and drying).
The rotating platform is conceived in such a way as to guarantee absolute precision in the positioning of the components to be washed. In addition, if necessary, each satellite component-holder can be made to rotate.
The special conception of the design allows optimizing space and therefore limited overall dimensions. This characteristic, together with the loading and unloading concentrated in a single position, makes the machine especially suitable for integration into a production line with island organziation.
In addition to compactness and precision, the washing machine with a rotating platform is distinguished by its exceptional reliability.
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ROTATING PLATFORM WASHING MACHINES
The rotating platform washing machine is used to obtain a perfect cleaning of big dimension pieces (up to a cylinder sized 2,000 mm in diameter, 2,000 mm in height and of 7,000 kg in weight).
The platform, mole in solid structure, is equipped with an oleodynamic system for the introduction, rotation and exit of the pieces. The machine can be located on or under floor.
• Rotating platform with max load capacity of 7,000 Kg
• Closed cycle spray washing with warm water and detergent; cold or warm water rinsing
• Gas heating system applied on the tanks
• Rotating and movable spray nozzles
• Automatic control of the tank levels
• Filtering system of the circulating solution
• Control and management computerized system
Technical features:
- closed cycle washing with detergent and water up to 80°C
- closed cycle rinsing with cold or warm water
- heating with burners connected to the tanks
- automatic feed of the cleaning solution with water taken from the rinse
- filtering system
- computerized management and control system
- overall dimensions 7,000 x 6,000 mm
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