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LDSA The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on Frenchterritory presents its new generation of compact table type "LC Jet". The system relies on a homogenous and convivialwhole using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC model (No.1 in the world), the latest generation model,enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressurefeed is supplied by a KMT pump model SL V. The Man/Machine interface is managed by Windows and enables all thepossible developments. The system is planned to function in masked time without surveillance: numerous sensors anda camera enable the remote testing and guiding of the system via a computer network or via the internet. The wholething is very compact and uses solely very high quality components for increased reliability.
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Jet Edge's High Rail Gantry System will produce complex parts out of virtually any material. The overhead design allows full access to the work envelope and raises the critical components out of the process environment.
The stress-relieved steel fabricated frame provides unparalleled rigidity coupled with welded lightweight dynamic beams for stable but fast operation.
Moving elements are supported on THK linear ways with precision duplex pair factory ground and matched bearing sets.
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High Presuure Pump
STREAMLINE SL-V 60
The STREAMLINE™ SL-V pump range for waterjet cutting offers high pressure pumps for all waterjet cutting systems, be it for pure water or abrasive applications. Depending on the respective application, cutting systems can be customised by installing the actually required pump capacity. This increases the efficiency of production and enables operators to include sufficient capacity reserves.
Drive rating: 45 kw (60PS)
Working pressure: 500-4.150 bar
Flow rate: 3,7 l/min
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This machine can cut flat and soft material into various shapes by discharging ultra high-pressure water.
With NC control, precise cutting can be achieved even for complicated shapes.
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High Productivity with an Integrated, Compact Design
The StoneCrafter incorporates a design that combines the motion control, pump and high-pressure components of a waterjet cutting tool into one compact machine. It consumes minimal floor space, provides excellent operator access, and is configured for easy material loading and unloading. This abrasive waterjet machine is capable of cutting any natural or manufactured stone, tile, and glass material with unmatched productivity and accuracy.
Benefits
Quickly and easily cut stone and engineered solid surface materials
Improve shop output and maximize material yield
Unique design saves valuable floor space and provides easy access to work zone from 4 sides at an ergonomically correct height
Proven machine tool design and technology for durability and reliability
No CNC or abrasive waterjet experience necessary: "Trained in a day, proficient in a week"
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Abrasive waterjet machining centre
LC JET option C/D type
(Loading /Unloading)
LDSA The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of compact table type "LC Jet". The system relies on a homogenous and convivial whole using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT model SL V. The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors and a camera enable the remote testing and guiding of the system via a computer network or via internet. The whole thing is very compact and uses solely very high quality components for increased reliability.
The system equipment with its automated and motorised loading/unloading enables the user to load and unload the machine in complete safety. This also enables a considerable gain in productivity since the loading/unloading operation is performed in masked time whilst the machine is producing.
This system is ideal for integration within the high productivity of an automated process.
Advantages :
Automated and motorised loading/unloading
Loading/Unloading in masked time during the cutting
Total safety in relation to the jet (no access possible)
Complete turnkey delivered equipment
Rapid implementation on site
Ease of use
High quality and precision cutting
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Model 80160
Large scale precision machining: For larger parts or multiple parts from large stock up to 6' by 12' (up to 2m x 4m)
Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 174" x 91" (4419 mm x 2311 mm)
Footprint: 243" x 134" (6170 mm x 3405 mm)
Weight: 10,000 lbs table only (4500 kg table only)
Height: 144" (3660 mm)
X-Y Travel: 160" x 80" (4267 mm x 2030 mm)
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Multijet is the benchmark in high and ultra high pessure technology and design. The current models of the Calder Multijet incorporate the very best innovations that 20 years of experience can provide. With the Hammelmann high-pressure pump beating as its ever-reliable heart, the Multijet range of high-quality, high-temperature systems delivers versatile solution to every HP cutting, cleaning, de-scaling, demolition, coating removal and decommissioning project
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The Compact Flying Bridge is fully enclosed making it easy to place next to other equipment. Its completely integrated design offers all of the advantages of abrasive waterjet cutting at an affordable price. This machining center fits easily onto a crowded shop floor. Just connect to standard air, water, and electrical services and it's ready for low-cost, high-margin prototype and short run production machining. Automated abrasive removal and 50 micron final filter system are standard features.
Specifications
Size/Work Envelope:
19 in x 39 in (0.5 m x 1 m)
2 ft x 4 ft (0.6 m x 1.2 m)
4 ft x 4 ft (1.2 m x 1.2 m)
Accuracy: ± 0.005 inches (0.13 mm)
Repeatability: ± 0.002 inches (0.05 mm)
Traverse Speed: 0 to 300 ipm (7.6 m/min)
Control System: FlowMaster® Windows®-based Control and Programming Software
Z-Axis Adjustability: 4 inches (102 mm)
Integrated Pumps: 11, 25 or 30 HP (40,000-50,000 psi; 3,000 bar)
Power Requirements: 400-460 v, 3 phase, 50-125 amps
(requirements may vary with pump size; available with a system power transformer)
Drive Description: Digital AC servo motors; closed loop feedback; X- and Y-axis utilize a ball screw with driven nut
X- and Y-axis utilize recirculating ball, linear bearings and hardened precision ways
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Waterjet cutting is particularly advantageous where conventional methods only provide insufficient quality. No further additional costs due to reworking or lower processing speed. Since during the cutting no gases or vapors are generated, the method is also safe, clean and environmentally friendly.
Modern waterjet cutting systems continually boost the process optimization and quality improvement in the processing industry.
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Features:
- Extrusion cut-off waterjets
- Explosion proof waterjets
- Definite purpose waterjets
- Vision driven waterjets
- Self loading waterjets
- Food grade waterjets with or without conveyors
- Manually manipulated waterjets
- High pressure test chambers for petro-chemical
- Ordinance de-militerization waterjets
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Features:
- Ballscrews & Closed Loop Servos on all progammable axes
- Electronically Geared Servos prevent Gantry skew
- Fully stressed relieved, Ground steel structure Chassis
- Micron accuracy, Precision Guide Rails with 4-point ball contact for rigidity
- Neoprene/Hypalon waycovers on all axes
- PC Based Controller designed for WaterJets
- NEMA 12 Enclosure with Air Conditioner
- CAD/CAM Software
- Precision Abrasive Delivery with Display
- Rich Software
- Hand Held Pendant
- Control - 2 1/2 Axes
- Work Envelope - 5x10 or 6x12 feet
- Accuracy +/-0.005 in
- Repeatability +/-0.001 in
- Rapid Traverse - 200 ipm
- Cutting Pressure - 60,000 PSI
- Stainless Steel Sheetmetal
- High Load Cutting Bed
- Reinforced Steel Tank to absorb Kinetic energy of waterjet stream
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Resato International currently offers a complete line of Powerjet RCM waterjet cutting systems. The system consists of a Powerjet waterjet cutting pump and a RCM cutting table. The cutting tables are characterized by their robust and stable construction. They are standard supplied with industrial CNC for control of the various axis. By way of a mobile control panel with touchscreen colour monitor, cutting programs can be selected and the cutting table, the waterjet cutting pump and the electronic abrasive feeder system can be remotely controlled.
On the colour monitor the cutting programs can be simulated and the cutting order of the various products or parts of the product or parts of the product can be made visible.
The RCM cutting tables are available in various standard sizes and can be supplied with one,two or three cutting heads that are adjustable in height. The cutting heads can be operated independently of each other. As an option, custom-made machines with more than three cutting heads can be delivered.
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Features:
- Closed Loop Servos on all progammable axes
- Micron accuracy, Precision Guide Rails with 4-point ball contact for rigidity
- PC Based Controller designed for WaterJets
- NEMA 12 Enclosure with Fan Kit
- CAD/CAM Software
- Feature rich Software
- Control - 2 1/2 Axes
- Work Envelope - 4x8 or 5x10 or 6x12 feet
- Accuracy +/- 1/32 in
- Repeatability +/-0.015 in
- Rapid Traverse- 1000 ipm
- Cutting Pressure - 60,000 PSI
- Stainless Steel Sheetmetal
- High Load Cutting Bed
- Reinforced Steel Tank to absorb Kinetic energy of waterjet stream
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Most of the materials used in industry can be cut efficiently with WOMA's Eco Top Cutter. Materials to be cut include alloyed steels, concrete, reinforced concrete, high-strength ceramics.
Different types of cutting tools are available for linear cuts (walls, floors) or circular cuts (tanks, pipes) in materials with different thickness.
Composite materials can be cut in one step.
No thermal or mechanical stresses at the cutting edges.
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Waterjet cutting Tables.
TD Jet Range : precision machining centres of the latest generation, dedicated to the waterjet cutting (2D ½ pure and abrasive waterjet).
Standard characteristics
Working speed up to : 12 meters/minute
Repeatability : ± 0.02 mm
Absolute accuracy : ± 0.07 mm
GE Fanuc Numerical Control of latest generation, PC’s environment.
Advantages
Complete turnkey equipments
Rapid set-up on site (1 day for the standard model)
User-friendly
Cutouts of high quality
Services adapted to your needs : Project study, Support service (diagnostics, maintenance), Spare parts, Trainings.
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Standard characteristics:
- Working speed up to : 12 meters/minute
- Repeatability : ± 0.02 mm
- Absolute accuracy : ± 0.07 mm
- GE Fanuc Numerical Control of latest generation, PC’s environment.
Advantages:
- Complete turnkey equipments
- Rapid set-up on site (1 day for the standard model)
- User-friendly
- Cutouts of high quality
- Services adapted to your needs : Project study, Support service (diagnostics, maintenance), Spare parts, Trainings.
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marbajet is specially conceived for the production of contour rubbers for cutting dies and stands out for its performance data.
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In order to optimise the cutting speed and quality Resato offers an electronic abrasive feeder system, mounted on the portal of the cutting table close to the cutting head. This system guarantees a reliable and continuously adjustable abrasive flow rate to the cutting head.
The abrasive flow can be controlled from the CNC control panel and can be adjusted during the cutting process. The system offers possibilities to directly and automatically set the abrasive flow rate supplied to the cutting head from the Resato Powercam cutting software. The flow rate is adjustable from 100 to 1000 grams per minute.
The system also offers the possibility to automatically switch from a low abrasive rate to a high rate. This can be important for materials like glass, for which a low pressure must pierce the glass at a low abrasive flow rate. The flow rate can then be increased at the start of the cutting movement.
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Ultra-precise abrasivejet machining: When you need ultimate precision with an abrasivejet. The Model 2626|xp JetMachining Center is a programmable abrasive waterjet machining system that produces complex parts out of most materials directly from a CAD drawing or .DXF file. All stainless steel construction (catcher tank, slats and slat holders) prevents rust contamination for medical applications.
X-Y Cutting Area 29" x 25" (737 mm x 635 mm)
Table Size 46"x 31" (1168 mm x 787 mm)
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The Resato cutting head type VJW is suitable for cutting with pure or for cutting with water and abrasive. The abrasive cutting head has a Long Life mixing chamber with only two wearing parts: the water nozzle and the mixing tube. The cutting head is pre-aligned. The water nozzle and the mixing tube can be replaced in a very short time without use of special tools. Thus standstill periods for the required replacement of wearing parts in the cutting head can be reduced to a minimum. Conversion to / from pure water cutting can be done rapidly.
To complement our range of cutting heads we offer all waterjet cutting accessories vital to the realization of a turn-key cutting system
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The AccuStream abrasive waterjet cutting head is the industry leading design. All components are designed and manufactured with exceptionally close tolerances to ensure perfect alignment. The key to the success of the head is the alignment insert. The insert effectively acts as the entire waterjet cutting head, aligning the waterjet stream to the nozzles and feeding abrasive into the cutting stream at the optimal angle. Incoming abrasive is directed in-line with the stream to the top of the abrasive nozzle. Turbulence inside the head is minimized, eliminating the need for mixing chambers and extending orifice life.
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The Tilt-A-Jet® represents the latest OMAX® innovation in the continuing search for more accurate abrasivejet machining. The Tilt-A-Jet lets the OMAX® JetMachining® Center achieve virtually zero taper with most materials. The Tilt-A-Jet can position the nozzle at an angle calculated by the software to exactly offset the taper from the abrasivejet. Taper doesn't disappear--it just gets moved to the scrap part of the material, leaving your part with exactly square edges.
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Designed for use with the
OMAX JetMachining
system, the MAXJET 5
is the industry's premier
abrasivejet nozzle for
precision machining
applications.
Durable and accurate
the MAXJET 5 features
an orifice with a robust
design that prevents
abrasive particles from
traveling upstream.
The resulting high-density
jet is tightly defined to
produce a small kerf with
minimal frosting, surface
striations, and taper.
Coupled with OMAX's
patented motion control
software, the MAXJET 5
offers repeatable cut
quality superior to any
other nozzle on the
market.
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A very important factor for cutting edge quality is the accuracy and stability of the abrasive flow rate. The Accustream Regulator II is designed to ensure peak cutting performance. The regulators II's compact abrasive metering system delivers the precise amount of abrasive needed to the cutting head at maximum speed. The system is positioned close to the waterjet cutting head which decreases the distance the abrasive travels and guarantees a smooth cut, while curtailing the abrasive that is wasted on inefficient cutting.
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Abrasive feeding system
SAEB ERAKAT models ABRALINE
A reliable and functional solution:
The industrial applications require more and more a control of the costs and an optimum reliability. With SAEB ERAKAT, you can supply the machine of cutting permanently and thus avoid all stops of production related to the recharging of sand.
A technology with any test:
SAEB ERAKAT is the perfect system to feed the system of Abrasif cutting uninterrupted. It allows an autonomy of 400 kg and the supply pressure in air perhaps regulated thanks to the valve of regulation of air pressure.
It also supervises the presence of sand in the hopper and the pot under pressure and emits signals of warnings visual (indicator) and messages intended for the operator.
Safety:
SAEB ERAKAT automatically stops the machine of cutting in the event of lack of abrasive (if connection is carried out) or warns the operator with a twinkling light signal. This makes it possible to avoid with the operator carrying out cycles of cutting without abrasive.
Simple installation:
SAEB ERAKAT Abraline model is a complete and autonomous system which can be connected to any machine of abrasive cutting. Its simple connection (catch 220V) and its box of piloting allows an easy use.
A strong point: Facility of use:
The use of the machines of abrasive cutting requires the control of many parameter and a regular maintenance.
With SAEB ERAKAT the user does not have any operation of maintenance, nor of parameter to be carried out. It is enough for him to reload every 400 kg of abrasive, enabling him thus to concentrate on its machine and the production.
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"Easier maintenance by the newly developed abrasive dosing head!"
The new type of abrasive dosing head saves valuable time at the maintenance. An optimized constructive solution simplifies both the general handling as well as the maintenance. Juergen Moser, managing director of STM Waterjet Solutions, explains: "The abrasive dosing head in its previous design worked good, although cleaning and maintenance e.g. after a water splash back were difficult." A water splash back can occur when the jet focus sets on the Workpiece. During a water splash back water runs up the abrasive hose into the funnel towards the glass case. The new constructive solution of the abrasive dosing head, a compact unit, makes the maintenance much easier for the customers. To get to the parts to maintain no covers have to be taken off any more. The funnel under the dosing unit is composed of a simple sliding mechanism that can be taken out simply. Stoppage in the abrasive dosing head can be removed quickly and easily. Also, the venting of the glass case of the abrasive dosing head has been completely redesigned. The upper cap presents a specially developed venting profile in order to avoid building up pressure in the inside of the glass case.
Techncal data DA 200/08:
Dosing system for abrasive material between 0,1mm - 0,5mm grain size
Dosing range from 0-600 g/min
COntrolled pneumatically
Repeat accuracy +/- 3%
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The industry's premier mini-abrasivejet nozzle
The OMAX MAXJET™ 5 MiniJet Nozzle is designed for abrasive waterjet cutting applications requiring the narrowest possible cut width and/or the most precise possible cut.
It is ideal for making parts with intricate shapes or where minimum possible taper is desired.
The OMAX MiniJet Nozzle is also well-suited to cutting thin delicate material.
Cuts intricate delicate parts with no distortion
Cuts parts with minimum taper from top to bottom of cut to provide the highest possible precision
Cuts minimum-radius inside corners
Narrow cut means less wasted material, so it is ideal for precious metals and exotics
Low hourly operating cost due to low consumption rates of water, abrasive and power
Narrow width of cut (between 0.020" and 0.025")
Extremely coherent jet produces a cut with minimum taper
Very low cutting forces for working on thin delicate material, but still suitable for thicker parts and traditional metals
Interchangeable with a standard OMAX MAXJET 5™ nozzle so it can be installed on any OMAX system with standard OMAX controller and with a variable pressure pump in just minutes.
Low consumption of water, abrasive and power
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Waterjet Cutting Head
ACTIVE IDE PRO
Specially designed for waterjet cutting with up to 6200 bar. As the cutting head contains only a small number of individual components, it is particularly easy to handle and produces high-precision cuts. The key features of the ACTIVE IDE PRO are the precisely aligned cutting jet and the pre-filter protecting the orifice. The unit is also virtually maintenance-free. To achieve a perfect cutting jet, all you need to do is exchange the focussing tube.
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Features:
- Gantry style for dynamic stability. No Cantilever Arm!
- Ballscrews with wear compensating nuts . No rack & pinion!
- Self-squaring design
- Servos on all progammable axes
- Fully stressed relieved, ground steel structure chassis.
- Micron accuracy, Precision guide rails with 4-point ball contact for rigidity
- Neoprene/Hypalon waycovers on all axes.
- No wrap-around covers to puncture!
- Open architecture PC-Controller designed specifically for WaterJets
- NEMA 12 enclosure
- Air Conditioner. No fans or compressed air chiller!
- Commerically available CAD/CAM
- Digital Abrasive Delivery with Display (Patents Pending)
- Hand Held Pendant
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