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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Ecocut includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- PC-control
- Brushless servomotors
- Waterjet software
- Hp-valve with abrasive cutting head
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- High pressure pump 37 kW Eco
Working Areas Ecocut:
- JETMax HS 1010 1000 x 1000 mm
- JETMax HS 2515 2500 x 1500 mm
- JETMax HS 3015 3000 x 1500 mm
- JETMax HS 3020 3000 x 2000 mm
- JETMax HS 4020 4000 x 2000 mm
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Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
- Entire system in stainless steel and aluminum
- Covered slideways, flat side walls
- Brushless, digital AC servo motors
- Robust and durable system due to rack and pinion drive
- Waterjet Cutting Software PACut
- HP-Pump Ecotron from BHDT
- Pump pressure control from by the cutting program
- Cutting head (waterjet cutting valve)
- CNC controlled abrasive dosing head with continuous dosing of the abrasiv ematerial from 0-400 g
- Abrasive hopper ensures 20% increase in cutting performance
- Abrasive storage container 250 kg
- PA 8000E control with up to 10 m/min rapid transverse speed
- HP-Connection pump - cutting head
- Sick double safety light barriers
- Standard warrenty for 1 year (12 months) or 2000 cutting hours
Optionen
- pneumatic Quick UP z-axle
- Automatic height sensor
- Collision protection
- Air condition control unit
- Automatic abrasive desludging system
- Up to 4 waterjet cutting heads
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The Jet Edge Mid Rail Gantry waterjet cutting machine produces complex parts out of virtually any material. Designed to easily accommodate overhead loading, the Mid Rail Gantry features an 8'X13' work envelope and comes standard with one abrasivejet cutting head. A second cutting head can be added to increase productivity.
The Mid Rail Gantry's sturdy heavy-wall tubular steel beams eliminate vibration and increase system longevity. Critical X and Y bearing components are protected with heavy metal covers with brush seals. The system's catcher tank is isolated from the motion system so energy from the cutting stream does not disrupt the mechanics of the motion system. Made in U.S.A.
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Abrasive waterjet machining centre
FBjet type
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "FBjet". A homogenous and entirely integrated concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC model (No.1 in the world), the latest generation "OPEN" model, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V "OEM" version integrated to the Machine frame. The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via the internet. The whole thing, from compact realisation and full integration, uses solely very high quality components for increased reliability.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (2 days)
Ease of use
High quality cutting
Pump integrated to the Machine frame
Variation in the integrated water level
CNC GE FANUC "OPEN" version with PC
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MultiCam CNC WaterJet cutters are legendary for their ease-of-use and versatility. Successful companies around the world rely on MultiCam water jets to automate production in countless different industries. MultiCam offers both nonabrasive and abrasive water jet cutting systems and three product lines to fit your specific application. The 1000 Series is a cost effective nonabrasive waterjet cutting solution. The 4000 and 6000 Series machines are heavy duty, high-precision cutting systems that can be configured for nonabrasive and abrasive waterjet cutting. All MultiCam WaterJets are powered by KMT Waterjet Intensifiers. MultiCam manufactures a WaterJet cutter to fit your needs. To learn more about MultiCam's CNC Water Jet systems click the navigation to the left or an image below.
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Abrasive waterjet machining centre
WJA type with 2 independent heads
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability. The use of 2 independent heads individually piloted by the CNC enables increased production and total flexibility. The parking position of each head enables the other head total range of the machine.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Increased production thanks to twin independent heads
“Parking” position for each head freeing the total space for the other head
Reduced pitch centre of 390 mm between the 2 heads
Services suited to your needs:
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training
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The CM 370 CNC is a completely automatic machine at oil hydraulics operating that adds to the basic features of the semiautomatic band saw the advantage of material's automatic feeding. It's designed for the cutting of massive bars and profiles of small and medium dimensions with fix cut up to 90° or variable with manual set up to 60° right side. The reduced dimensions and the high reliability make the machine suitable for every company.
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CNC Automatic Bandsaw ARG 300 CF-NC
Fully automatic NC band saw. The work piece feed, the work piece clamping and the arm forward and return movements are controlled hydraulically. The setting of number of pieces to be cut including the start-up is done on the control unit display. Fault reports are also displayed there. Maximal length of one-time feed 500mm. The cutting length is in fact unlimited because the control unit enables a multiple feed of the work piece. The sturdy design of the band saw arm and the individual components, the particularly robust feed system and the machine designs guarantee the accuracy and quality of the cut and a long life of the machine. The NC automatic machines are provided with a removable metal chips vessel. When the machine is set in manual mode, all the machine functions may be controlled separately. The pressure control devices of both the feed and rigid vice are included in the standard version equipment.
Enormous saving of material as compared to outdated frame or circular saws. The kerf thickness is only 1.1 mm, the perpendicularity of the cut 0.1 mm and the incomparable cutting speed (up to twenty times higher) ensure fast return of investment.
The sturdy cast-iron frame and the entire concept of the machine ensure long life and accuracy of cut.
The industrial saw blade, size 27×0.9×3110 mm.
The professional European worm gear motor equipped with a frequency changer enabling a continuous saw band control within 15-90 m/min.
The three-side hard metal guide ensures the accurate saw blade guide.
Machine dimensions 2100×1500×1600 mm
Weight 890 kg
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SUPER TRAD 350 AOCN EVOLUTION
Automatic band sawing machine with numerical control for solid and metal profiles. Also steel, stainless steel, brass, aluminium, copper. Robust, versatile for professional duty.
Multi-function digital controller with piece-counter, piece presetting, work timer, diagnosis and alarm messages.
Automatic control over cutting lenght and sawframe return stroke. Hydraulically powered multi-feed system moves the material into the cutting zone, reducing indexing time and speeding the cutting process. Adjustable sawframe downfeed speed.
One way miter cutting (from 0° to 45°). From 45° to 60° on semiautomatic mode.
Two cutting speeds or electronic speed variator. (Optional)
Cast-iron sawframe on twin tapered bearings and ring nut to provide greater stability.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT
Cutting unit composed of:
Sturdy, wide base with blade lubricant tank and swarf collecting drawer (not present if there is a swarf extractor)
Highly rigid bow guided by two sturdy, ground round columns for a precise, repetitive downstroke
Automatically adjusted blade guide arm
Bow-guiding columns with antiscuff bushings
Safety device which immediately stops the machine if blade breaks
Blade tilted respect the horizontal axis to easy sections' cutting
Blade lubrication through cooling emulsion driven by motor pump
Hydraulically locking vice with gripping jaws before and after the blade and locking plate made of extremely hard material
Hard metal blade guide plates and pre-alignment bearings
Blade cleaning by motorised metal brush
Bow downstroke speed regulator and manual cutting pressure
Hydraulic blade tightener
CNC control unit with LCD display
Stepless speed change by motovariator and epicycloidal reduction gear
Material feeding carriage composed of:
Opening of both bar feeding clamping jaws while carriage is moving to prevent these from sliding if the rods aren't straight
Large-sized base with 500 mm length stroke feeding carriage, hydraulically driven
Piece's length to be cut readout by linear encoder
Hydraulically-locking bar feeding clamp supported by ground guides and antiscuff bushings
Photo-electric sensor for bar's end feeling
Automation:
Automatic bar feeding with axis CNC controlled
Low voltage electric circuits
Worked piece counter
Diagnostics
Multiple cutting programmes with free programming of pieces' number and length
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Cutting unit composed of:
Sturdy, wide base with blade lubricant tank and swarf collecting drawer (not present if there is a swarf extractor)
Highly rigid bow guided by two sturdy, ground round columns for a precise, repetitive downstroke
Automatically adjusted blade guide arm
Bow-guiding columns with antiscuff bushings
Safety device which immediately stops the machine if blade breaks
Blade tilted respect the horizontal axis to easy sections' cutting
Blade lubrication through cooling emulsion driven by motor pump
Hard metal blade guide plates and pre-alignment bearings
Blade cleaning by motorised metal brush
Bow downstroke speed regulator and manual cutting pressure
Hydraulic blade tightener
CNC control unit with LCD display
Stepless speed change by motovariator and epicycloidal reduction gear
Material feeding carriage composed of:
Opening of both bar feeding clamping jaws while carriage is moving to prevent these from sliding if the rods aren't straight
Large-sized base with 500 mm length stroke feeding carriage, hydraulically driven
Piece's length to be cut readout by linear encoder
Hydraulically-locking bar feeding clamp supported by ground guides and antis cuff bushings
Photo-electric sensor for bar's end feeling
Automation:
Automatic bar feeding with axis CNC controlled with Brusles motor with ballscrews
Worked piece counter
Automatic positioning for cutting angles from 45° to the right to 45° to the left CNC controlled
Possibility to programme cutting cycles with pieces having different lengths and different cutting angles
Multiple cutting programmes with free programming of pieces' number and length
Final swarf of the feeder 770 mm
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CM 370 GRA TECHNICAL FEATURES AND STANDARD EQUIPMENT
Die cast aluminium arch mounted on taper roller bearings
Automatic bar feeding and bow with axe CNC controlled
Cut feed with regulation
Welded structure basement
Large-sized base with 1000 mm length stroke feeding carriage, motor brushless driven with screws ball
Automatic positioning for cutting angles driven by Brushless motor
Inverter speed variator
Semiautomatic and automatic cutting cycle
Double effect arch control cylinder
Piece counter
Diagnostic
Rapid arch down and up stroke controlled by potentiometer
Cast iron clamps unit
Reduction gear unit
Adjustable blade guide
Low voltage electric system in accordance to CE specifications
Programmable number of pieces to cut
Variable programmable piece’ cutting length CNC controlled
Multiple cutting programmes with free programming of pieces’ number and length
Display alarm list
LCD display control unit
N° 2 lubricating pumps
Pieces’ unloading skid
Blade cleaning brush
Mechanical blade tightening controlled by limit switch
STANDARD CUTTING CYCLE
Feeder pliers clamping (closing)
Vice mouth (opening)
Material’s positioning
Vice clamping (closing) and feeder pliers’ repositioning
Blade starting with cooling liquid output
Rapid arch down-stroke to material’s quote
Cutting cycle starting with speed and pressure controlled by CNC and Inverter
Arch down-stroke, blade and cooling liquid stop
Arch rapid up stroke (rising) at material’s quote
Vice mouth (opening) and material’s repositioning
The work cycle is repeated for the programmed number of pieces to cut with continuous overseeing of material’s presence through sensor
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DMG offers you the complete spectrum of automation technology, starting with the automatic pallet changer, across to manufacturing cells from 2x to 30x pallet storage, up to systems with pallet and workpiece handling by means of portal loaders or robots. In addition, turn key projects for mass production with integrated complementary processes such as parts cleansing, deburring or quality assurance belong to the expertise of DMG AUTOMATION.
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit.
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
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Number of pallet stations
depending on the length of the magazine and the height of the work pieces, may be configured according to customer requirements
Change of gripper possible
External tools Changing external tools from the magazine directly into the spindle of the machine or the local tool changer is possible
Work piece weight maximum 150 kg (including the pallet)
Weight without pallets app. 1500 kg per unit of magazine
Space saving linear pallet changer and external tool changer for automation of one or several machines
Integration of machines from other suppliers possible, for example measuring machines
Chip identification optionally available
Very simple construction, reliable, robust and with little maintenance
Length of magazine may be set up as necessary
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
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