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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Premium includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- Servo-Control NUM AXIUM POWER
- Drive system NUM MDLU
- PC with waterjet software EasyCut (purpose on several PCs possible)
- Brushless digital servomotors
- Manual operating device
- Z-axle with automatic height- and collisionsensor
- Hp-valve with abrasive cutting set
- Abrasive dosage system NC-controlled with sensor to prevent system failure
- Abrasive transfer system
- Tool kit incl. all special tools for hp-pump and cutting valve
- Spare parts kit for hp-pump and cutting valve
- Start kit production facilities incl. abrasive
- Training of waterjet users
- High pressure pump 37 kW Premium
Working Areas Premium:
- from 1.000 x 1.000 mm up to 12.000 x 3.000 mm |
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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Ecocut includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- PC-control
- Brushless servomotors
- Waterjet software
- Hp-valve with abrasive cutting head
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- High pressure pump 37 kW Eco
Working Areas Ecocut:
- JETMax HS 1010 1000 x 1000 mm
- JETMax HS 2515 2500 x 1500 mm
- JETMax HS 3015 3000 x 1500 mm
- JETMax HS 3020 3000 x 2000 mm
- JETMax HS 4020 4000 x 2000 mm |
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The Waterjet Cutting System
Our compact cutting systems unite the high accuracy of ball screws with minimal dimensions. The cutting systems are available with protective hoods or with light curtains.
Advantages
- Compact dimensions
- High accuracy because of ball screws with direct measuring system
- Ergonomical control rack
- Individual demands possible
- Protective hoods or light curtains
Technical data:
- Working area: 800 x 500 x 150 mm
- Dimensions: 1.550 x 1.250 x 2.000 mm
- Feed rate: 10 m/min
- Accuracy: ± 0,05 mm
- Max. Working area: 1.000 x 1.000 x 150 mm
Scope of supply:
- Welded machine rack
- x-, y-, z-axis with totally enclosed ball screws
- Catcher made of high grade steel with integrated flushing device
- Brushless AC-Servomotors
- Servo-drive system with superordinate PC-contro including control terminal with monitor, keyboard and mouse
- CAD/CAM-Software CutCAM to generate and process your cutting data
- High-pressure pump, flow rates according to your needs
- Complete high-pressure tubing between cutting table and pump
- Cutting valve with abrasive mixing chamber and accessories
- Abrasive dosage system with storage vessel and sensor
- Pressure sensor and indication at the machine
- Protection hood or light barrier as safety system
Optionally available:
- Non-standard workpiece support
- High-speed drilling spindle as parallel working head
- NC controlled high-pressure pump and abrasive dosage
- Water processing
- Separation of abrasive material and cutting water
- Multi-stage waste water processing systems
- Supervision of process-specific parameters for wear control and increased process security |
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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Ecocut includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- PC-control
- Brushless servomotors
- Waterjet software
- Hp-valve with abrasive cutting head
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- High pressure pump 37 kW Eco
Working Areas Ecocut:
- JETMax HS 1010 1000 x 1000 mm
- JETMax HS 2515 2500 x 1500 mm
- JETMax HS 3015 3000 x 1500 mm
- JETMax HS 3020 3000 x 2000 mm
- JETMax HS 4020 4000 x 2000 mm
Optionally available:
Several cutting heads on one cross-beam and/or several z-axes |
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| The Jet Edge Versacutter is a motion controlled, portable abrasivejet cutting and beveling system. The system is used in a variety of cutting applications including pipelines, steel reinforced concrete, reactor vessels and fabricated metal structures. The Versacutter cuts without flames and does not generate heat. This makes it possible for operators to cut in areas where flames are restricted, and eliminates heat-affected zones. |
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| The Tilt-A-Jet® represents the latest OMAX® innovation in the continuing search for more accurate abrasivejet machining. The Tilt-A-Jet lets the OMAX® JetMachining® Center achieve virtually zero taper with most materials. The Tilt-A-Jet can position the nozzle at an angle calculated by the software to exactly offset the taper from the abrasivejet. Taper doesn't disappear--it just gets moved to the scrap part of the material, leaving your part with exactly square edges. |
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The Resato cutting head type VJW is suitable for cutting with pure or for cutting with water and abrasive. The abrasive cutting head has a Long Life mixing chamber with only two wearing parts: the water nozzle and the mixing tube. The cutting head is pre-aligned. The water nozzle and the mixing tube can be replaced in a very short time without use of special tools. Thus standstill periods for the required replacement of wearing parts in the cutting head can be reduced to a minimum. Conversion to / from pure water cutting can be done rapidly.
To complement our range of cutting heads we offer all waterjet cutting accessories vital to the realization of a turn-key cutting system |
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Jet Edge's High Rail Gantry System will produce complex parts out of virtually any material. The overhead design allows full access to the work envelope and raises the critical components out of the process environment.
The stress-relieved steel fabricated frame provides unparalleled rigidity coupled with welded lightweight dynamic beams for stable but fast operation.
Moving elements are supported on THK linear ways with precision duplex pair factory ground and matched bearing sets. |
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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Premium includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- Servo-Control NUM AXIUM POWER
- Drive system NUM MDLU
- PC with waterjet software EasyCut (purpose on several PCs possible)
- Brushless digital servomotors
- Manual operating device
- Z-axle with automatic height- and collisionsensor
- Hp-valve with abrasive cutting set
- Abrasive dosage system NC-controlled with sensor to prevent system failure
- Abrasive transfer system
- Tool kit incl. all special tools for hp-pump and cutting valve
- Spare parts kit for hp-pump and cutting valve
- Start kit production facilities incl. abrasive
- Training of waterjet users
- High pressure pump 37 kW Premium
Working Areas Premium:
from 1.000 x 1.000 mm up to 12.000 x 3.000 mm |
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Resato International currently offers a complete line of Powerjet RCM waterjet cutting systems. The system consists of a Powerjet waterjet cutting pump and a RCM cutting table. The cutting tables are characterized by their robust and stable construction. They are standard supplied with industrial CNC for control of the various axis. By way of a mobile control panel with touchscreen colour monitor, cutting programs can be selected and the cutting table, the waterjet cutting pump and the electronic abrasive feeder system can be remotely controlled.
On the colour monitor the cutting programs can be simulated and the cutting order of the various products or parts of the product or parts of the product can be made visible.
The RCM cutting tables are available in various standard sizes and can be supplied with one,two or three cutting heads that are adjustable in height. The cutting heads can be operated independently of each other. As an option, custom-made machines with more than three cutting heads can be delivered. |
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Abrasive waterjet systems excel at three-dimensional cutting, and Flow manufactures a complete line of turnkey systems for cutting complex shapes. The AF-Series cuts with precision accuracy, at speeds up to 400 inches per minute.
Specifications
Size/Work Envelope:
- Base: 6 ft, 12 ft, 16 ft, 20 ft
- Bridge: 8 ft; custom sizes also available
Accuracy: ± 0.005 inches
Repeatability: ± 0.003 inches
Traverse Speed:
- X- & Y-axis: 0 to 900 ipm
- Z-axis: 0 to 450 ipm
Contour Speed: 0 to 400 ipm
Control System: Siemens 840D CNC controllers
Z-axis Adjustability: 24 inches
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| Accustream waterjet cutting machines can be integrated into a variety of waterjet cutting applications. Whether you are purchasing a new system or looking to upgrade out-dated waterjet cutting equipment, Accustream can be of assistance. For new cutting systems, Accustream partners with integrators which can provide standard cutting tables, 5-axis cutting machines and custom automated cutting solutions. |
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The industry's premier mini-abrasivejet nozzle
The OMAX MAXJET™ 5 MiniJet Nozzle is designed for abrasive waterjet cutting applications requiring the narrowest possible cut width and/or the most precise possible cut.
It is ideal for making parts with intricate shapes or where minimum possible taper is desired.
The OMAX MiniJet Nozzle is also well-suited to cutting thin delicate material.
Cuts intricate delicate parts with no distortion
Cuts parts with minimum taper from top to bottom of cut to provide the highest possible precision
Cuts minimum-radius inside corners
Narrow cut means less wasted material, so it is ideal for precious metals and exotics
Low hourly operating cost due to low consumption rates of water, abrasive and power
Narrow width of cut (between 0.020" and 0.025")
Extremely coherent jet produces a cut with minimum taper
Very low cutting forces for working on thin delicate material, but still suitable for thicker parts and traditional metals
Interchangeable with a standard OMAX MAXJET 5™ nozzle so it can be installed on any OMAX system with standard OMAX controller and with a variable pressure pump in just minutes.
Low consumption of water, abrasive and power |
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| The AccuStream abrasive waterjet cutting head is the industry leading design. All components are designed and manufactured with exceptionally close tolerances to ensure perfect alignment. The key to the success of the head is the alignment insert. The insert effectively acts as the entire waterjet cutting head, aligning the waterjet stream to the nozzles and feeding abrasive into the cutting stream at the optimal angle. Incoming abrasive is directed in-line with the stream to the top of the abrasive nozzle. Turbulence inside the head is minimized, eliminating the need for mixing chambers and extending orifice life. |
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High Productivity with an Integrated, Compact Design
The Integrated Flying Bridge (IFB) incorporates a design that combines the motion control, pump and high-pressure components of a waterjet cutting tool into one compact machine. It consumes minimal floor space, provides excellent operator access, and is configured for easy material loading and unloading. This abrasive waterjet machine is capable of cutting any metal, stone, tile, and glass material with unmatched accuracy and intricacy.
The World's Most Popular Waterjet Cutting System
The Integrated Flying Bridge is a design that has been field proven through over a thousand installations worldwide. The robust open gantry is designed and constructed using advanced finite element engineering to ensure it will consistently deliver an extremely high level of accuracy and performance well into the future.
For maximum productivity, it's possible to equip the machine with optional features such as dual cutting heads, Dynamic Waterjet®, height and collision sensors, and an automatic abrasive removal system to keep the catcher tank clean and eliminate downtime associated with having to remove used abrasive. Finally, because the machine is equipped with FlowMaster, Flow's intelligent Windows-based PC control and programming system, it is extremely easy to learn and simple to use. No waterjet or programming experience is necessary to begin producing perfect parts.
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| Large scale precision machining: For larger parts or multiple parts from large stock up to 5' x 10' (1.5 m x 3 m). The 60120 JetMachining Center cuts complex flat parts out of most materials including metal, plastic, glass, ceramics, stone and composites directly from a CAD drawing or .DXF file. Extremely hard, reflective and nonconductive materials can also be cut, making it a valuable addition to existing shop capabilities. No tool changes or complex fixturing dramatically reduces setup times and the smooth finish often eliminates the need for secondary machining. |
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Model Fabricator
Large format abrasive waterjet cutting for stone or metal fabrication shops
at a price you can afford.
Positioning Accuracy: +/-.005" (+/- 0.13 mm)
Table Size: 174" x 91" (4419 mm x 2311 mm)
Footprint: 243" x 134" (6172 mm x 3403 mm)
Weight: 10,000 lbs table only (4536 kg)
Height: 144" (3657 mm)
Expandable X Travel : 168" + 72" + 72 " (4267mm ou 6000 mm ou 7830 mm
Y travel : 80 " (2032 mm)
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Model 55100
Precision machining workhorse: From prototypes to production runs, create parts in a variety of materials in sizes up to 4' x 8' (up to 2.5 m x 1.4 m).
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 126" x 65" (3200 mm x 1650 mm)
Footprint: 155" x 94" (3937 mm x 2388 mm)
Weight: 8,000 lbs table only (3629 kg table only)
Height: 76" (1930 mm)
X-Y Travel: 100" x 55" (2540 mm x 1400 mm) |
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Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
• Entire system in stainless steel and aluminum
• Covered slideways, flat side walls
• Brushless, digital AC servo motors
• Robust and durable system due to rack and pinion drive
• Pneumatic-actuated QuickUP Z-axis
• EasyCut, the waterjet cutting program
Options and Accessories
• Automatic height sensor
• Collision protection
• Pump-pressure control by the cutting program
• Abrasive dosing by the cutting program
• Automatic abrasive desludging system
• Abrasive hopper ensures 20% increase in cutting performance
• Up to 4 waterjet cutting heads
• 40 m/min rapid transverse speed
• 0-35 m/min contouring range
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| The Model 5555 JetMachining Center cuts complex flat parts out of most materials including metal, plastic, glass, ceramic and composites directly from a CAD drawing or .DXF file. JetMachining is ideal for short-run part production, just-in-time manufacturing, tooling and prototype part development. No tool changes or complex fixturing reduces setup times by at least 50%. |
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Model 2626
Smaller work envelope: Compact size, precision abrasivejet machining of smaller parts.
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 46" x 31" (1168 mm x 787 mm)
Footprint: 116" x 72" (2946 mm x 1829 mm)
Weight: 3,000 lbs table only (1364 kg table only)
Height: 92" (2337 mm)
X-Y Travel: 29" x 26" (737 mm x 660 mm)
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BENEFITS:
Remove Material and Shape Constraints of Electronic Component Design
Proven Omni-directional and Curvilinear Cutting System
Simple, Stable, and Reliable
High Reliability (CPK > 1.66)
High Productivity with 24 Hour Uptime
Superior Cut Edge Quality
Cut & Drill on Same Machine
Heat and Smoke Free
No Component Melting
No Lead frame smearing
No Substrate Delamination
No Edge Chipping
Minimal Programming & Setup Time
Low Maintenance Requirements
STANDARD FEATURES:
High Accuracy
Waste Removal System
Paser ECL Abrasive Waterjet Cutting Head
Vacuum Assist
Integrated Vision Positioning System
Abrasive Bulk Transfer System
Process Monitoring & Data Logging
Small Footprint
Worldwide Technical Support
OPTIONS:
Auto Loading/Unloading & Wash/Dry Module
Part Fixtures
Service Contract
SPECIFICATIONS:
Gantry Design
Modularized Design
Linear Servomotor Drive System
Cutting Envelope XYZ 820mm x 480mm x 90mm
Max Traverse Speed 833mm/s
Max Cutting Speed 233mm/s
Accuracy = ± 0.025mm
XY Repeatability ± 0.025mm
Auto Holding System
Manual Load/Unload
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Waterjet cutting systems for the future
A brand new generation of STM Waterjet Systems has been developed to meet the specific needs of our clients and their special cutting applications. A modern concept and efficient design characterize a reliable system that fulfils the latest shape cutting requirements.
STM Waterjet Systems offer our clients flexible, high-performance and tailor-made cutting solutions for any material and desired shape.
Powered by a HYTRON High Pressure pump from Böhler/ Austria with a maximum pressure of 400 MPa, STM Waterjet Systems find their daily, efficient application in cutting various materials up to a thickness of 100mm, including:
• industrial gaskets, plastic materials, rubber
• foam materials
• stainless steel, aluminum, copper, titanium
• carbon fiber reinforced plastic, carbon fiber, composite materials
• granite, marble, glass, ceramics
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapor. The only tool we are using is pure water or – in abrasive mode – water and garnet sand. That’s it!
The specially designed EasyCut waterjet cutting program uses CAD shapes for “wysiwyg” (what you see is what you get) programming and guarantees user-friendly handling and high-quality cutting performance. |
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Designed for use with the
OMAX JetMachining
system, the MAXJET 5
is the industry's premier
abrasivejet nozzle for
precision machining
applications.
Durable and accurate
the MAXJET 5 features
an orifice with a robust
design that prevents
abrasive particles from
traveling upstream.
The resulting high-density
jet is tightly defined to
produce a small kerf with
minimal frosting, surface
striations, and taper.
Coupled with OMAX's
patented motion control
software, the MAXJET 5
offers repeatable cut
quality superior to any
other nozzle on the
market. |
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| The DiaLine abrasive cutting head adapts to all major manufacturers on/off valves and produces more precise parts at considerably higher cutting speeds than parts cut with conventional waterjet heads. The embedded diamond eliminates misalignment and wear caused by damaged ruby orifices. The result is improved edge quality and cutting speeds. Abrasive nozzle life increases by as much as 20%. |
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Waterjet cutting is particularly advantageous where conventional methods only provide insufficient quality. No further additional costs due to reworking or lower processing speed. Since during the cutting no gases or vapors are generated, the method is also safe, clean and environmentally friendly.
Modern waterjet cutting systems continually boost the process optimization and quality improvement in the processing industry. |
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High Productivity with an Integrated, Compact Design
The StoneCrafter incorporates a design that combines the motion control, pump and high-pressure components of a waterjet cutting tool into one compact machine. It consumes minimal floor space, provides excellent operator access, and is configured for easy material loading and unloading. This abrasive waterjet machine is capable of cutting any natural or manufactured stone, tile, and glass material with unmatched productivity and accuracy.
Benefits
Quickly and easily cut stone and engineered solid surface materials
Improve shop output and maximize material yield
Unique design saves valuable floor space and provides easy access to work zone from 4 sides at an ergonomically correct height
Proven machine tool design and technology for durability and reliability
No CNC or abrasive waterjet experience necessary: "Trained in a day, proficient in a week" |
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Model 2652
Quick turn-around for the general machine shop: precision machining of small to medium-sized parts.
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 69" x 30" (1750 mm x 760 mm)
Footprint: 139" x 67" (3531 mm x 1702 mm)
Weight: 3,320 lbs table only (1505 kg table only)
Height: 77" (1955 mm)
X-Y Travel: 52" x 26" (1320 mm x 660 mm) |
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