|
|
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures. |
|
Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged. |
|
Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
|
|
| The MM-601A is an electrode force measuring device for resistance welding machines. By changing the load sell sensor, it is capable of measuring from 0.20 kg to 950 kg (0.44 to 2111 lbs) of weld pressure. |
|
The quality of a spot weld depends on the force applied by the electrodes together with the value of the welding current. For control programs, measuring the force applied by the electrodes is extremely important for maintaining constant production conditions. The Welding Tester instrument is designed for measuring the closing force on welding heads, which can be used either for setting up or for periodical maintenance. The tips are exchangeable for measuring the force applied by different forms of electrodes; the lowest closing dimension is 3 mm.
Different models are available for measuring 0–5000N up to 0-20000N. The new tool has all the ruggedness, quality and accuracy of the other tools in the CENTOR family, specially designed for taking “nomad” measurements in production shops.
|
|
| ... products without technical information |
| |
| ... products without technical information |
| |
| ... products without technical information |
| |
... see all the products in the category
Fuel cells
|
| ... products without technical information |
| |
| ... products without technical information |
| |
Isolate bosses and depressions for electrode geometry, recommend the optimal (least size and insertion angle) electrode stock size and insert the electrode. Also generate shop floor documentation for electrode manufacturing and create electrode drawings. Automatic collision detection and tangential extensions of extracted surfaces to be available soon.
The system has advanced electrode job management tools to facilitate the user to create the necessary information to manufacture electrodes. |
|
FEATURES
LIFETIME Guarantee:
HFT offer a lifetime guarantee on the MOTOR of the TEG-3
Repeatable points every time:
The use of the 'TEG - 3 Tungsten Electrode Grinder' will give exactly the same tungsten points every time, enabling consistent repeatable arc performance and welding results.
Axial grinding:
By grinding the points longitudinally, the 'TEG - 3 Tungsten Electrode Grinder' eliminates arc flicker or wander.
Sizes:
Sizes from 1.6mm to 4mm can be ground as standard. Any other sizes can be catered for on request.
The TEG-3 Grinder is so powerful that it will grind tungsten electrodes up to 6 mm diameter, without stalling or burning out the motor. Remember, our lifetime guarantee and it has no limits. With the aid of a special collet accessory, short tungsten electrode lengths can be held, thus increasing the life of each electrode.
Low cost:
The TEG-3 Tungsten Electrode Grinder, has been designed and manufactured specifically for grinding Tungsten Welding Electrodes up to 6 mm diameter.
Prolonged tungsten life:
A tungsten electrode tip ground with the TEG-3 machine, will have a much greater life than a tip that has be hand ground on a workshop wheel or belt machine.
Arc Stability
Tungsten Electrode Tips ground with the TEG-3 Grinder, will be smooth and free from ridges, thus preventing erratic arc behaviour, arc flickering and arc instability. |
|
The electrical Condair CP2 steam humidifier enables perfect adaptation to every application in accordance with customer requirements and wishes.
The Condair CP2 generates depressurised, mineral-free and hygienic steam fully automatically in a plastic cylinder with electrode heating. It is operated with drinking water which is not subject to any additional treatment. The patented auto-adaptive control guarantees a high level of efficiency with minimum service requirements.
The Condair CP2 can be connected to all commercially-available humidity controls and humidity sensors. |
|
|
|
