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MIG/MAG - conventional all-rounders and digital experts.
Our 1000 times tried and trusted step switch controlled machine series MIRA, SATURN and WEGA or the completely digital PHOENIX industrial inverter machine series - it's your choice!
THE CONVENTIONAL ALLROUNDER - THE STEP SWITCH CONTROLLED MIG/MAG WELDING LINES MIRA - SATURN - WEGA
Tried and trusted more than a thousand times over: Robust, step switch controlled - specially designed for applications in trade and industry involving tough operating conditions. They offer universal applications thanks to the many different machine versions from compact/decompact and gas /water cooled through to various wire feed units. They also offer impressive, self-explanatory and intuitive operating concepts for varying requirements - the simplest possible operation for everyone!
PHOENIX - THE DIGITAL MIG/MAG PULSE SPLICER MACHINES
This is our completely digital inverter range of machines with maximum simplicity and ease-of-use for all requirements from manual to complex automated MIG/MAG pulse and standard applications. The PHOENIX range promises maximum efficiency thanks to the low-spatter welding on all materials and application, perfect ignition and welding properties with 100 % reproducible results with maximum quality and optimised control interfaces for every application - and these machines keep that promise! It's up to you: PHOENIX PROGRESS - the ideal introduction to the digital machine range - or PHOENIX EXPERT - the high-end system for complex applications, and not just in automated systems. Whichever you choose, you will get pre-programmed welding tasks (256 JOBs) so that you can concentrate fully on your work. The portable design of the PHOENIX 300 also impresses with maximum mobility for assembly work. All in all, the PHOENIX range is ideal for industrial robot, industrial bus and mechanised applications and documentation via optional interfaces! |
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Small but strong MMA professionals
Our PICO machines are small, robust and lightweight - in other words, specially developed for construction site and assembly usage. And now they're even stronger!
The PICO MMA professionals from EWM are now even stronger! An intelligent casing design ensures greater performance via better cooling thanks to an optimised cooling industrial air supply - and dirt is kept out of the machine. As ever our PICOs are small and at just 4.8kg (PICO 162) very lightweight and compact - so are ideal for all open-air applications. They have excellent ignition and brazing properties optimised for the various industrial electrode types due to arcforcing, hotstart and antistick as standard. The small MMA professionals are idea for use in any construction site application thanks to safe welding operation with long mains supply leads, on cable professional drums, on weak mains systems and on a professional generator. The PICOs are really tough as functionality and safety are ensured if dropped or knocked thanks to the intelligent casing design and plastic. This makes them ideal for construction sites and assembly work! |
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Top of the range - our plasma industrial welding machines.
Our innovative plasma brazing machines MICROPLASMA and TETRIX PLASMA achieve maximum weld seam quality every time. They give efficient results of the highest quality.
The EWM plasma professionals just can't be beaten on versatility: Whether using DC plus pole, DC minus pole or AC - these machines with their precise plasma arc ensure targeted and concentrated heat feeding, high welding speeds, small heat-affected zones, low material distortion and deep fusion penetration. In addition, these powerful machines are ideal for use in multi-shift operation in production work.
The separate industrial inverter for the pilot arc current and the digital system of TETRIX PLASMA provide consistent results here. MICROPLASMA and TETRIX PLASMA also offer outstanding welding properties thanks to the highly stable plasma arc from just 0.1A. What more could you want? |
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Our flexible TIG specialists.
Whether you choose PICOTIG, TRITON or TETRIX - with our flexible TIG machines you will always achieve the best possible results!
PICOTIG
Thanks to their exceptionally easy operation and outstanding brazing properties, these welding machines produce excellent results in all applications - whether in assembly or production. The exceptionally easy-to-use one-dial operation is ideal for assembly, e.g. with frequent changes of personnel. The PICOTIG is also ideal for use on construction sites thanks to the exceptionally large mains voltage range for problem-free use on long mains leads and professional generators. It also provides uniquely high welding performance: 220 A welding current from the single-phase 230 V socket!
TRITON
Here you can experience maximum functionality with the simplest possible operation for professional TIG welding, e.g. thanks to the exceptionally easy-to-use one-dial operation, the 8 welding programs (JOBs), etc. The TRITON also provides uniquely high welding performance: 220 A welding current from the single-phase 230 V socket!
TETRIX
Switch on and start welding - thanks to the unique EWM TIG Synergic one-dial operation with optimum preset values and 256 welding programs (JOBs). The digital system provides perfect ignition and welding properties with 100Ê% reproducible results of the highest quality. This makes it ideal for industrial robot, industrial bus and mechanised applications and documentation via optional interfaces! |
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| To achieve maximum brazing rate and minimal labor cost, 6100 Automatic Welding Systems integrate a combination of standard Weldlogic products to provide a complete package. Specifically designed for precision automatic welding, 6100 systems allow circumferential, longitudinal and spot welds to be easily made with a minimum of operator skill. All components are fully intergrated to create a complete "ready-to-go" automatic welding station. |
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Welding units WS 8000 and WS 8000S offers an exclusive technology with very high frequency pulsed current (4000 Hz). This technology confers very high level performs and incomparable features for a small size and weight.
The impulses are furnished in continuous current to optimise the brazing quality. The welding time of 10 ms and 50 impulses by second confer quality, homogeity and high efficiency of the welds.
The high range of the delivered power, permits to weld very important thicknesses, with real precision in the regulation not only for intensity and welding tie but not for impulse shape too. These parameters can be chosed separatly.
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This universal-kind of electrofusion machine is suitable for brazing low voltage Polyethylene (PE) couplers (from 8 to 48 Volts) for high pressure conduits.
The POLYWELD machine is made in compliance with the current European standards and directives. |
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The TIME Process is a tried and tested high-performance brazing process for manual and mechanised applications that has been doing sterling service in industry for many years. By “high-performance”, we mean a welding process that achieves either a deposition rate of at least 8 kg/h, or a wirespeed of at least 15 m/min with 1.2 mm steel wire.
Now the TIME Process has been totally digitised. With all the attendant benefits that come as standard with Fronius digital welding systems, such as: 100 % reproducibility of all welding results, modular system principle, digital microprocessor control, superb welding properties. |
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The latest generation of industrial welding equipment can be programmed with specific process preferences of your individual choice or for the actual splicer processes. Based on a solid state power source, it weighs just 1/80 of the 70 year old ancestors but has more power. Our different plasma cutting equipment enables you to quickly and accurately cut all types of metals.
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Metal Inert Gas brazing and Metal Active Gas welding are the most widely used welding processes in the world today. The range of possible uses is especially wide in the case of the versatile MAG process, which is suitable for unalloyed, low-alloy and high-alloy base metals. This makes it ideal for use in both the production field and for repair welding. The MIG process, on the other hand, is used for aluminium and copper materials.
All in all, then, a highly versatile welding process. |
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Cold Metal Transfer (CMT), a new chapter in the history of brazing. The TPS 5000 CMT is a fully digital micro-processor controlled inverter welding system that supports the Fronius CMT process. Besides MIG/MAG, the system is also suitable for TIG and electrode welding.
The innovation that the CMT process introduces is that wire feeding is integrated into process driver. This makes it possible to reduce the amount of heat applied; and that means no spatter on the work piece join.
The TransPuls Synergic 5000 CMT with 500 A is ideal for applications in the automotive and automotive supplies industry, avionics and spaceflight, metal working and portal building. In fact, the system is suitable for any automated or professional robot assisted job. The typical fields of application are thin and ultra-thin sheet joins of 0.3 mm or more, MIG soldering of galvanized sheet metal, and steel/aluminum joints.
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Manual Metal Arc splicer, also known as manual electrode welding, is a process with which virtually all metals can be welded. This process is also excellent for outdoor use. Incidentally, most of our MMA machines also permit TIG welding.
Manual electrode welding is a very widely practised and easy-to-use welding process. |
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Powerful plasma welding center for maximun weld seam quality
Precise, high stability plasma arc for targeted and concentrated heat feeding
High splicer speeds, deeper fusion penetration, low material distortion
Consistent results thanks to the separate industrial inverter for the pilot arc current
Optimum protection of the plasma welder torch from the integrated coolant flow readout |
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EFD presents the new ProcessMate 6100 Hot Air Reflow System. This digital bench top reflow system uses an active feedback loop to accurately control air temperature to ± 5ºC. Temperature ranges from 100ºC to 480ºC adjustable in 1ºC increments. The diaphragm pumping provides an adjustable, repeatable, constant air flow.
When used with EFD SolderPlus® dispensing solder paste, the ProcessMate 6100 reduces operator variability, rework and scrap while increasing productivity and production yields without special training requirements typical of wire-and-iron soldering. The precise temperature and air flow control allows for a larger process window for reflow without overheating components. Operators are able to visually observe solder being reflowed to prevent common soldering defects. |
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Horizontal, vertical, diagonal. This tried and tested semi-automatic welding device can be used universally. The increased brazing speed compared with hand welding gives rise to higher productivity.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes
• Faster and more efficient than hand welding
• Small and compact
• Steplessly adjustable speed for high welding seam quality
• Can be used in the most confined spaces
• Different welding seam widths
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GMAW MIG/MAG is a rewarding splicer method to automate. At ESAB we have many years experience of this and over the years we have been the forerunner within robot soldering as well as other applications. Our program for automated GMAW MIG/MAG consists of everything from the simple welding professional tractor that holds the welding pistol for the professional welder, during long, tiring welding work, up to fully automatic welding applications.
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Splicer duty cycle, depending on application
Nelweld 4000
ø 22 mm - 4 per min.
ø 5 mm - unlimited
Nelweld 5000
ø 25 mm - 5 per min.
ø 8 mm - unlimited
Nelweld 6000
ø 25 mm - 10 per min.
ø 10 mm - unlimited |
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The latest generation of industrial welding equipment can be programmed with specific process preferences of your individual choice or for the actual splicer processes. Based on a solid state power source, it weighs just 1/80 of the 70 year old ancestors but has more power. Our different plasma cutoff equipment enables you to quickly and accurately cut all types of metals.
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The main advantage of Tungsten Inert Gas brazing is the huge range of different materials that it can be used to weld. These materials can be welded from thicknesses of only 0.6 mm upwards, and include unalloyed and alloyed steels, aluminium, magnesium, copper, grey cast iron, bronze, nickel, silver, titanium, lead and many others beside.
The principal area of use is for welding thin and medium thicknesses of material, and for welding root passes on joints with thicker cross-sections. |
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The YD-350GB2 CO2/MAG industrial inverter brazing power source and the YW-35DD1YAD wire feeder with intelligent control box have been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding and easy access to the IT world.
100% full digital control
• Exact output parameters
• Excellent welding results especially between 200A to 250A
• Sharp FTT - quick and smooth arc start
• Duty cycle: 350A / 60%
• Dimensions: 510 x 380 x 494 mm (L x W x H), weight: 38 kg
• Digital interface with Panasonic industrial robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box YD-35DE1YAD
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with professional encoder provides digital feed back control of wire feeding
Quality control
• memory for 32 program
• Monitoring function for welding current, welding voltage, wire feeding speed etc.
• Easy transfer of programs to other 350 GB2 power sources
Customer benefits
• Less spatter, constant, high quality welding lowers production costs
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial
• Mobile compact size |
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The YC-300BZ3 DC industrial inverter TIG splicer power source has been developed on Panasonic digital technology. It is 100% digital controlled and offers high quality welding.
Technical Data:
100% full digital control high performance welding
• Exact output parameters
• Sharp and stable arc start as low as 4 amp.
• Welding Method:
1. DC TIG, DC pulse TIG for mild and stainless steel as well as titanium 0.3 – 6 mm, copper and brass 0.5 – 3 mm
2. DC TIG arc spot for mild and stainless steel with 2 x 2 mm thickness
3. DC stick for diameter 2 – 6 mm
• Duty cycle: 300A / 40%
• Weight: 36 kg
• Digital interface with Panasonic professional robots
• Arc drive function for stick welding
• Dimensions: 510 x 380 x 410 mm (L x W x H)
• 400 V AC, 3 phases, 50 / 60 Hz
Digital display, LCD, jog dial
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
Quality control
• 99 memory programs
• Digital connection with the PC / network for production
management and quality control
Customer Benefits:
• Sharp and stable arc start
• Reliable quality for low maintenance and service cost
• Easy parameter setting by jog dial |
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The YD-500AF2 is a MAG / Pulse MAG power source for automated brazing with Panasonic welding robotics.
• Input Voltage / Frequency: 400V / 50 Hz
• Input: 28 KVA
• Output current, adjustable range: 40 – 500 A
• Output Voltage, adjustable range: 12 – 45 V
• Duty cycle: 500 A / 100%
• Weight: 117 kg
• Dimensions (L x W x H): 585 x 440 x 945 mm
The YD-500AF2 welding power source can be used for welding of mild and stainless steel.
Following welding methods are possible: Standard/ Pulse, Hybrid, Hard + Soft Pulse |
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The YD-350GE2 MIG/MAG industrial inverter pulse brazing power source and the wire feeder YW-35DEB1YAD with intelligent professional remote control unit is based upon the latest generation of Panasonic digital technology. It has 100% digital controlled ensuring high quality welding and easy access to the IT world via PC based interface. It supports following welding methods: CO²/MAG, Pulse-MAG, MIG and Pulse-MIG.
Welding Power Source YD-350GE2YHD 100% full digital control
• Exact output parameters
• Suitable for aluminium, mild steel, stainless steel welding
• Quick and instantaneous arc starts
• High speed welding with less spatter with 32 bit technology
• Quick response to changes in arc length
• Duty cycle: 350A / 60%
• Sharp FTT - quick and smooth arc start
• Dimensions: 510 x 380 x 570 mm (L x W x H), weight: 66 kg
• Digital interface with Panasonic professional robots
• 400 V AC, 3 phases, 50 Hz
Wire feeder with intelligent control box
• Parameter setting through the intelligent control box
• Digital display for both programmed parameter and actual welding parameter
• Easy and logical parameter setting by LCD and jog dial
• Motor equipped with professional encoder provides digital feed back control of wire feeding
• 4-drive wire feeder for aluminium, 2-drive wire feeder for mild steel and stainless steel available.
Quality control
• Memory for 32 programs
• Monitoring function for welding current, welding voltage, wire consumption etc.
Customer Benefits
• High speed, high quality, less spatter welding
• Easy parameter setting by jog dial
• Exact output parameters for easy parameter adjustment |
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| Machines for PROFESSIONAL SAW brazing in combination with Kjellberg welding power units a wide range of technological solutions for an effective use in the industrial welding production. |
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MEGA.ARC 250-4 to 300-4
The capacity for continuous professional remote control adjustment gives you great gains in spacial independence and reproducibility of the weld seam:
Control of the splicer energy from the torch with a control potentiometer during welding
Control of the welding energy with up/down switches on the torch during welding
Energieregelung über Handfernregler
Reduction of the welding energy during welding is possible to counteract increasing material heating
Ideal geeignet für Gerüst- oder Kesselarbeiten durch die Fernregelung
Prepared for simple mechanisation as standard
The integrated database contains over 800 individual parameters programmed by welding experts which ensure optimum settings and thus perfect welding results for every application.
The extended digital multiprocessor control has a synergic characteristic curve for all the most important materials such as Steel, Stainless Steel and Aluminium and for various welding wire diameters and types of gas. Even the necessary Hot-Start settings are included in the characteristic.
The high duty cycle of the MEGA.ARC range fulfils the professional requirements for manual and industrial application and for mechanised production.
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Superior Arc Performance:
• Exclusive Professional diamond Professional core Technology delivers an outstanding arc you notice immediately compared to competitive models:
– Great arc starts make getting started easy.
– Wide voltage ‘sweet spot’ gives you a very forgiving arc, so setting professional controls is a snap.
– Extremely low spatter reduces clean-up.
– Outstanding aluminum & stainless performance, not just mild steel.
• Wide 30-140 amp brazing output range is the highest output in 120 volt input power industrial welder class.
• MIG weld 24 gauge up to 10 gauge (.135”) | | |
