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Quick Purge - Pipe Purging Systems
In cases where purging is required to be fast as well as reliable, the Quick Purge Systems can be used.
These systems will typically purge 36" pipe diameters to below 0.1% oxygen in less than 10 minutes and all smaller pipes, correspondingly faster.
Description
Each Quick Purge is covered with heat protective materials on the inside, so that the high temperatures at close proximity to the weld do not damage the devices.
Three hoses are available, one for argon inflation and purge, the second for auxiliary purge and the third for gas exhaust via a purge monitor.
Operation
The system is connected to an argon hose and inserted into the pipe to be welded.
The spinal connection hose is shorter than with other devices, to keep the purged volume to a minimum. The majority of the volume between the two dams, is filled with a special heat resisting collar, to keep the purge time low.
After positioning the system the argon source is opened, the dams inflated to size and the interspace purged.
after a few seconds, the auxiliary purge line can be opened to ensure the fastest possible purge time.
In trials these devices have performed many high speed welds under these conditions.
Sizes from 8inch to 84inch (200mm - 2100mm)
Feedback off the end users of the quick purge have reported savings of up to 83% ! on the purge time!
Saves on purge gas, as the volume needed to be purged is greatly reduced.
This system pays for itself in a few welds!
So why struggle with "make do" systems.
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The Multi-Exhaust Inflatable Pipe Purge Systems have a number of distinct advantages leading to big cost savings:
Use Less Inert Gas
The volume to be purged is localized. For a typical pipe run, the volume of gas used is less than 2% of that required for a conventional purge.
Faster
The system is quick + easy to install. It can be positioned accurately and the dams inflate instantly. Purging time is a fraction of that required to purge by conventional methods.
Easy to Use
'Inflatable Pipe Purge Systems' simplify the process of inert gas purging, Training is Minimal.
Improved Quality of Welds
Leading to bright, shiny, coke and oxide-free welds very quickly. The process involved is highly reliable. It gives regular, controlled high quality results.
Fast Pay Back
The Argweld pipe Purging System pays for itself in just a few welds.
Fast Payback
The 'Inflatable Pipe Purge System' pays for itself in just a few welds.
Highest Standards
We manufacture to Nuclear Quality with Nuclear approved materials.
High quality circumferential butt welding of pipe to pipe and pipe to fitting requires inert gas to be used inside the bore to prevent oxidation and notching of the root penetration weld bead.
The best system devised for this is the Inflatable Pipe Purge System.
It is quick, reliable and easy to use, the volume of purging required is kept small, resulting in significant savings in both time and the volume of inert gas used.
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Heat Resistant Pipe Purging Systems for pre-heated pipe welds.
When pre-heated ferric steel alloy pipe joints typically (5% CrMo) and some other types of steel and alloys are welded, particularly for high pressure pipework or for low hydrogen requirements, argon purging at the back of the weld is required. This is to eliminate the risk of coking and oxidation, leading to notching and eventual stress cracking under pressure.
After many years of trials and development, Huntingdon Fusion Techniques Limited has launched a range of variable diameter pipe purging systems.
Description
One model is available for each internal diameter. Each one is variable by approximately +0mm -12mm.
Using the well tried and proven Argweld® Pipe Purging System, the heat resistant version is totally covered in a special heat resistant material, which will withstand temperatures of up to 300 degrees C (572 degrees F) for 24 hours.
Operation
The system is connected to an argon hose and inserted into the pipe to be welded.
The spinal connection hose is long enough for the dams to sit at the outer edge of the pre-heated zone.
After positioning the system the argon is opened, the dams inflated to size and the interspace purged.
The purge will remain on during pre-heat and welding. It is advised for the removal of the systems prior to post-weld heat treatment.
In trials, the devices have performed many welds under these conditions.
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Pipestoppers™ Inflatable stoppers
INFLATABLE STOPPERS
These versatile inflatable air bags and stoppers are used to accommodate a wide variety of industrial applications, most commonly used for:
Plumbing operations
Ideal for creating an air-tight seal in drainage applications
Low pressure hydrostatic tests
On-site thermoforming of bends in ducting and conduit materials
Fibre-optic construction projects
Concrete Pipe Joint Testing
Debris and Animal Stopping
Weld purging to isolate large volumes in tanks, so minimum volumes are left for argon/nitrogen purging
Features:
Inflatable air bags up to 2,000 mm (80") diameter
Manufactured using a high quality latex inner tube and polyurethane impregnated nylon fabric outer cover
Installed with a length of flexible inflation hose with sealing tap/valve.
Styles:
Cylindrical inflatable stoppers do not 'turn over' in the pipe. They are commonly used for stopping off pipes, particularly where access is difficult. They are frequently used for testing new pipes and drains.
Spherical inflatable stoppers give less contact area than the cylindrical version, but are very useful when access is limited. Since the position of the inflatable stopper in the pipe is not critical, it can be put at any angle. This is particularly useful when inserting into a small opening at the top of a pipe, rather than at the end of the pipe.
Rectangular inflatable stoppers have various applications specifically in air conditioning systems, air ducting and venting.
All sorts of special shapes and sizes have been taken on as specials!
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Argweld® Multi-size purge pipestopper 10-48 inch
"A one stop stopper for blanking off and purging of pipes."
* Designed to cover Schedule 5 - DBLE E.H. in each chosen pipe size.
* A soft textured, multi stretch membrane to accommodate size differences and minimise pipe irregularities.
* The textured material, offers advanced grip and ensures an effective seal.
* Flexibility: Each stopper offers the user, options of a gas inlet / an exhaust port and a monitor inlet.
* Connectivity: Inflation via a schrader 'car tyre style' valve or a 1/4" BSP ball valve.
* Fast deflation via the 1/4" BSP ball valve.
* Stoppers will achieve an effective seal at low pressure.
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Purge Plug Case for Orbital Welding
Designed specifically for Orbital Tube welder users. This kit contains the most common sizes of Purge plugs used. Manufactured in hygienic white nylon. The kit includes:
2 x 0.5" solid shaft purge plugs
2 x 0.75" solid shaft purge plugs
2 x 1" solid shaft purge plugs
2 x 1.25" solid shaft purge plugs
2 x 1.5" solid shaft purge plugs
2 x 0.5" hollow small bore shaft purge plugs
2 x 0.75" hollow small bore shaft purge plugs
2 x 1" hollow small bore shaft purge plugs
2 x 1.25" hollow small bore shaft purge plugs
2 x 1.5" hollow small bore shaft purge plugs
2 x 1.5" hollow shaft large bore purge plugs
2 x 2" hollow shaft large bore purge plugs
2 x 2.5" hollow shaft large bore purge plugs
2 x 3" hollow shaft large bore purge plugs
2 x 4" hollow shaft large bore purge plugs
(all hollow shaft plugs are fitted with blanking caps)
4 x 0.5" BSP nipple caps
4 x 0.5" BSP swivel nut and hose tail
5 x small bore nipple caps
This all comes stored in an ABS plastic case, with custom cut foam
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Designed specifically for Orbital Tube welder users. This kit contains the most common sizes of Purge plugs used. It is manufactured in hygienic white nylon.
The kit includes:
Solid shaft purge plugs, 2 of each - 0.5", 0.75", 1", 1.25" & 1.5"
Hollow small bore shaft purge plugs, 2 of each - 0.5", 0.75", 1", 1.25" & 1.5"
Hollow shaft large bore purge plugs, 2 of each - 1.5", 2", 2.5", 3" & 4"
(All hollow shaft plugs are fitted with blanking ends)
4 x 0.5" BSP nipple caps
4 x 0.5" BSP swivel nut and hose tail
5 x small bore nipple caps
This all comes stored in an ABS plastic case, with custom cut foam.
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Pipe welding clamps range 1"- 60" (25mm - 1300 mm) suitable for line up of pipe to pipe, pipe to fittings.
Easy to handle and use, allow perfect line up for tac welding in few seconds.
Available as vice type or chain type, this is the necessary tool for every welder.
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LEFON Pipe Alignment Clamp is designed to ensure accurate and precision alignment of pipe, flange, 90 degree fitting, and tee. The pipe alignment clamp is made of double-walled steel plate and guaranteed to last. It is simple and portable, allowing quick set up and ideal for field and workshop use. The Pipe alignment Clamp covers from 1” OD up to 12” OD.
Pipe alignment Clamp Features
• Two type of pipe alignment clamp are available.
• Type A pipe alignment clamp is suitable for align two 90°°fitting, or 90 fitting with Tee. Three model of Type A pipe alignment are available, coving from 1” to 12” OD pipe alignment.
• Type B pipe alignment clamp is suitable for align pipe to pipe, pipe to fitting, pipe to flange, and pipe to Tee. Three model of Type B pipe alignment are available, coving from 1” to 12” OD pipe alignment
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SWCR/WCR #2
Arc Welding Reels Power or Manual Rewind
• 400 amp rated rotary electrical device.
• Instant use with any cable length unwound.
• For use with single conductor electrode cable or
grounding lead.
• Quick connection to your welder.
• Gear driven crank rewind, chain & sprocket powered
by an electric, hydraulic or compressed air motor or
spring rewind.
• Auxiliary rewind and Pinion brake standard on Series
WCR reels.
• Non sparking ratchet assembly.
• Declutching arbor is provided to prevent damage from
reverse winding.
• 4-way roller assembly. Roller position must be specified.
• A cable stop should be used on Series SWCR.
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MEASURING: QUALITY CONTROL AND MANAGEMENT INFORMATION
You, like all our customers, demand ever higher production capacity, quality and accuracy. This is particularly important for standard size products which subsequently undergo further operations, such as welding, bending and/or punching, performed by robots or other automated systems
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we measure it !
Further Length stop and measure systems, like Length stop and measuring system manual, Length stop measuring system with hand wheel and Length stop and measuring system with electronic controls cover our product range.
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The AMPG permits rapid measurement of tubes and pipes in conjunction with laser tube measuring forks and FUTUREX TUBE software from ZETT MESS. The tube-measuring fork is slipped over the tube at the required measuring point. This interrupts two diagonal laser beams to generate a total of four switching points that are used to define the position. This tube measuring assembly can be used to measure all types of tubes and pipes ranging from the finest hydraulic tubes to exhaust pipes and even large pipes. ZETT MESS supplies tube-measuring forks in four sizes.
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TUBE TOOL is a complete solution for non-contact measuring inspection of tubes.
The Romer sensor is mounted on the OMEGA arm and associated to G-Tube software. It uses a non-contact laser technology offering workshop operators a fast, reliable and user-friendly way to measure.
The non-contact sensor avoids deformation during tube measurement, and is specifically designed for measuring tubes, wires and hoses. Thanks to Romer technology, tangents are measured without contact with the tube, permit to calculate the neutral fibre (X, Y, Z) and to determine the LRA (Length, Rotation, Angle) or T1MpT2.
Advantages:
Designed to be used in bending workshops.
OMEGA 2025, the most economical system for multiple applications.
Easy to use and efficient G-Tube Software.
Different sizes of sensors (microprobe, 1 ", 3") adapted to the diameter of the tube.
Non-contact tube measurement to avoid any risk of deformity.
Quick and repeatable mounting.
No calibration required of the sensor before the measurement.
Indicator laser to assist during the measurement.
180° angle measurement compatibility.
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The AdData 'G' Plus is a revolutionary non-contact measuring machine for use specifically in the tube bending industry—to obtain data for bending machines and provide information for inspection purposes. The machine utilizes the latest 'G-Tube' technology for non-contact measurement.
In addition to its tube measurement capability, the AdData is equipped for use as a component development tool. A number of features are incorporated to assist in the design of new components including:
* Reverse tube
* Produce a mirror image
* Move bends
* Combine bends
* Split bends
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ArmTube and G-Tube : the latest technology in non contact measurement.
Non contact infrared and laser technology for no tube deflection during measurement.
-Simple and double precision measurement
-Works with 180° bent angles
-Option to move tube during measurement
-Cost effective solutions: no more expensive masters needed
-Minimum down time for new tubes in production
- User friendly software interface to measure quickly bent tubes
-Communication with many existing benders
The quick non-contact measurement solution for the inspection of bent tubes in your work shop.
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The laser-based LOTIS® Model QC-20 is the fastest and most accurate noncontact measurement system available for hose inspection. Operator error is virtually eliminated due to the QC-20%u2019s precise, simultaneous measurement of hose ID, OD, wall thickness and wall variation. All the dimensions are gaged with no product distortion automatically, in just a matter of seconds.
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Bewo deburring machines can be supplied with a manual or automatic feed. The automatic feed is the most popular choice, allowing the deburring machine to be installed in-line with the full range of Bewo automatic circular saws, saving many man hours and making automatic cycling possible. The DB-90 has 300 mm diameter brushes with a length of 600 mm. Bewo deburring machines are designed to deburr round, square and rectangular tube.
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SA-76NC + BDB-70
Extreme Speed Tube Cutting and Deburring machines
HIGH PRODUCTION, FLEXIBLE AND i2® SYSTEM
SA-76NC Metal saw machine
BDB-70 Tube deburring
SA-76NC tube sawing machine can connect to BDB-70 double tube ends duburring machine. Besides the high speed tube cutting functions of SA-76NC, SA-76NC + BDB-70 has extreme speed in pipe cutting, even has high speed in loading, feeding, transporting and tube deburring.
The powerful and competent tube cutting line is capable of cutting various shapes of profiles such as round tube, rectangular, square and oval tube. As well as the working capacity of SA-76NC + BDB-70, the round tube can up to 80mm, and square tube is 70x 70mm. High speed metal saw machine.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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General description:
Also in our double head end deburring equipment line is our Abtex tube deburring system. The system pictured is a hopper fed unit that deburrs both ends of tubes at a rate of up to 100 tubes per minute. Adjustments are easily made for varying tube dimensions. Once the system is activated, the hopper aligns the work pieces and directs them into the brushes. De-burred tubes exit the back of the deburring machine directly into boxes for shipment or into work bins for easy transport to other work stations. The Abtex tube deburring system is built to customer specifications.
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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Machine suitable for removing INSIDE and OUTSIDE “burrs and sharp edges” that are normally created during cutting operations.
It is possible “deburr” round, oval, square, rectangular tubes, irregular shaped profiles made of iron, stainless steel, aluminium and plastic materials.
Machine is supplied ready to work with following STANDARD EQUIPMENT: adjustable universal holder for workpieces, motors with voltage 400V/50Hz, sevice keys, instruction book and CE conformity declaration.
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DEBURRING MAX 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 28 KG
STANDARD VOLTAGE 230V 50Hz 1PH
MOTOR POWER 0.18 KW
DIMENSIONS L x D x H 350 x 350 x 320 mm
REVOLUTIONS/MINUTE 50
INT./EXT. DEBURRING TOOL 6-42 mm included
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For treatment of tubes and sticks ends
Abilities
Deflashing of round tubes and sticks with diameter from 10 mm up to 48 mm
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