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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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Heron transgun---hanging spot welding machine, ZDN-025/035/040/050-005A-0001, the transformer is powerfull and pack design, we have X type and C type gun with different arm style, apply to the automotive car body weld and the other steel weld field
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Mod. X45
Cylinder: Ø 80 - Ø 100 - Ø 125 - Electric
Trafo AC (kVA): 54 J - 76 J- 73 K - 92 K
Trafo MF (kVA): 75 J - 100 J - 78 K - 112 K
Max. force at 10 bar: 460 daN (400 mm Throat depht)
Mechanic or electric drive
AC-MF
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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Panasonic KF-350 and KF-500
Cost-efficient. Clean. Consistent.
The Panasonic KF series power supplies provide simple, efficient and dependable operation. They are designed to maximize welding performance while minimizing spatter. A special idle power saving circuit also reduces power consumption, which ensures lower operating costs.
For most conventional applications the KF-350/500 has an exceptionally low total cycle cost compared to other welding packages.
Each package incorporates a power supply, wire feeder and remote control pendant.
Features & Benefits
- Includes idle "power saving circuit" - reducing power consumption as well as operating costs
- Runs in low noise level
- Trigger latching capability on long welds to reduce operator fatigue
- Excellent welding performance for Argon mixed gases and 100% CO2
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Smith torch handles are available in three capacities to match job
requirements - Heavy, Medium, and Standard Duty. Torches have
silver brazed joints to provide overall strength and rigidity for safe
performance under rugged conditions. Torch handles are individually
tested to maintain the Smith reputation for quality and dependable
performance. And all standard Smith torches are covered by our
exclusive LIFETIME Warranty & Service Agreement.
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ARO has developed and is permanently improving a complete range of robotic welding guns with integrated transformers.
Based on a modular concept, the whole range reconciles an excellent weight/power ratio with the possibility of adaptation to each customer’s specific requirements.
A choice of either “X” or “C” welding guns, each model can be activated by pneumatic or servo actuators specifically designed for resistance welding. A wide range of 50/60 Hz AC or medium frequency transformers are available.
X Range:-
Models Pneumatic Actuator:- RWA - RXAR - RZA
Models Servo Actuator:- RWAN - RCGN - RXANR - RZAN
C Range:-
Model Pneumatic Actuator:- RCC - RCG
Models Servo Actuator:- RCCN
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IF - IntelliFlow Water Saver
IntelliFlow is designed to monitor the water coolant circuit in a resistance welding application. This computer controlled product can detect "cap off" conditions, display the flow rate, and display the water temperature.
- Detect and shut off water when the cap comes off
- Monitor and display coolant flow rate
- Monitor and display coolant temperature
- Monitors both supply and return coolant circuit
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The Wire Booster assists the wire feeding between the pail pack and the wire-feeding unit of a robot welding system or a manual power source.The driving rollers of the Wire Booster are separated from the running motor through a magnetic clutch. The wire is fed by the magnetic clutch, as soon as the main drive of the robot employs force on the wire. Through this functional principle the Wire Booster does not necessarily have to be connected or synchronised with the main drive.Wire feeding problems can now be solved fast and without any unnecessary installation.
For detailed information please visit our homepage.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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When a FANUC Robot is fi tted with the FANUC „Force Sensor”, it enables the robot to perform High Precision assembly operations such as meshing of gears and close tolerance insertion of parts.
The Force Sensor can also be utilised when the robot is used to perform precision grinding and polishing applications.
FORCE GUIDED INSERTION
Force Control allows the insertion of shafts and pins into matching holes using the force sensor.
FORCE GUIDED PHASE MATCHING
The Force Control enables the assembly of gears and other mechanical components via phase matching.
FORCE CONTOURING
This function controls the force so that the robot constantly pushes the surface along the taught trajectories.
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When a FANUC Robot is fi tted with the FANUC „Force Sensor”, it enables the robot to perform High Precision assembly operations such as meshing of gears and close tolerance insertion of parts.
The Force Sensor can also be utilised when the robot is used to perform precision grinding and polishing applications.
FORCE GUIDED INSERTION
Force Control allows the insertion of shafts and pins into matching holes using the force sensor.
FORCE GUIDED PHASE MATCHING
The Force Control enables the assembly of gears and other mechanical components via phase matching.
FORCE CONTOURING
This function controls the force so that the robot constantly pushes the surface along the taught trajectories.
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| ... products without technical information |
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