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Miyachi hand held welders designed for MHZ, MHZL and M2L power supplies
Miyachi provides a variety of hand held welding units designed for a certain type of power supplies.
Please check your specific hand held unit by clicking on the More Information link which shows you a selection of units.
Should you not find your specific hand held unit please contact us and we will respond to your inquiry promptly
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Weld Heads - FP190 Serie
Features
- Wide range of applications
- Good follow-up properties
Applications
- Automation solutions
- High quality requirements
- Production lines with workpiece holders
- Materials with poor welding properties
Use
- Good process safety / reproducibility
- High grade of weld
- Good availability / reliability
- Good economic efficiency
- Ease of maintenance
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Type TN:
- Three models are available, starting by 30 daN up to 150 daN.
- Welding force supplied by a servomotor type brushless. A Piezo sensor for force checking during the welding cycle can be set up.
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Heron transgun---hanging spot welding machine, ZDN-025/035/040/050-005A-0001, the transformer is powerfull and pack design, we have X type and C type gun with different arm style, apply to the automotive car body weld and the other steel weld field
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Miyachi Unitek’s Thin-Line Weld Heads
consist of three families of full-featured
products for precision metals joining:
80 Series – 20 lb. (89N) - 40 lb. (178N)
180 Series – 100 lb (445 N)
90 Series – 150 lb (667N)
All are precision, low inertia, force-fired
designs, with a narrow vertical profile. They
are ideal for both production line and bench
applications and can operate at speeds
greater than 3600 welds per hour.
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Miyachi Europe offers the high end welding system AWS3 with the new MFP 60 weld head, which is specially designed for lighting, automotive, tooling and electric/electronic industries requiring high end interfacing and high speed automation. The new product expands the force range to the low end at 15 to 60N.
Applications:
Lighting: Tungsten rod to Molybdenum foil, reflectors, frames
Automotive: Lead frame welds, connectors, compacting, pumps, motors, coils, sensors
Tooling: thin saw blades
Electric/Electronic: Components (e.g. capacitors, resistors), micro fuses, micro relays, contacts, magnet wire bonding small wires, sensor wire parallel gap welding, sensor frames
Technical Specifications:
Servomotor-driven weld head model MFP60/AWS3
+ Force range 15 to 60N
+ max stroke 30mm
+ Force resolution 1N
+ max velocity 200mm/sec
+ direct drive design
Benefits:
+ Compact design
+ Highly dynamic
+ Very short cycle times
+ Stiff system, very low force oscillation
+ Interfacing identical AWS3
+ Full AWS3 functionality
Dimensions (mm): actuator head only: 40 x 72 x 298 (W x D x H)
Weight (in kg): actuator head only: 3,5kg
Power requirements: 230VAC, 110VAC optional
Legal Approvals: CE compliant
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Numerical resistance welding head type RNB.
- Horizontal welding axis.
- Welding force supplied by a brushless servomotor. Applied force between 200 N and 1500 N
- Electrodes moving either symmetrical or floating.
- Head to be easily mounted onto assembling machines.
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HSW-15 & HSW-25
These lightweight, air-cooled units are portable, easy to operate, and provide a quick and effective means for spot welding mild, galvanized or stainless materials. These units are an excellent choice for maintenance work, and for spot welding applications that require portability and lower amperage welding.
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In the field of manual welding guns, ARO has mainly focused its research and development on the ergonomics, safety, power, reliability and economy criteria which are the 5 major components ensuring excellent productivity.
Homogeneous design and modularity are the basic building blocks of the C and X type range of welding guns allowing the choice of a wide range of cylinders, transformers and articulation joints. These welding guns are suitable for all welding applications including those comprising effective lengths greater than 1,000 mm.
Thanks to the association of a multi-stage cylinder (ARO patent) and a range of specific transformers, each welding gun can operate on all air networks (from 4 to 10 bars) and all types of electrical networks (from 220 V to 500 V, 50/60 Hz). The Ergoline range can also be equipped with medium frequency rectified current transformers to optimize the weight/power/energy consumption ratio.
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Heads of simple or double welding verrins pneumanic with adjustable pressure independently of 30kgF with 300kgf.
Profiled Aluminum. Adaptable specific tools on the head.
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Brouwer Metaal is specialised in the production of spot welding electrodes. We machine any electrode according the drawings or samples of our customers. Electrodes can be machined out of CuCrZr, CuCo2Be, CuCoNiBe, CuNiCrSi or CuBe2 copper alloys. We produce them out of drawn, square, rectangular or hexagon bars as well as from pressed and forged copper plates.
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Brouwer Metaal is specialised in the production of cold formed electrode caps. Besides the standards caps which can be found on our web site we also produce special caps according drawings. Cold formed caps outlast machined caps because of their undamaged copper structure.
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Mod. X45
Cylinder: Ø 80 - Ø 100 - Ø 125 - Electric
Trafo AC (kVA): 54 J - 76 J- 73 K - 92 K
Trafo MF (kVA): 75 J - 100 J - 78 K - 112 K
Max. force at 10 bar: 460 daN (400 mm Throat depht)
Mechanic or electric drive
AC-MF
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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4 axes robot for resistance welding or hot staking applications
This robot can be mounted into an assembling line. Performing of any welding points in an horizontal axis and defined volume of 100x100x50mm (other dimensions on request). Rotation of the welding head : +/- 90°.
1000 Hz medium frequency power source with welding current control and regulation. Programming, by teaching, of the moving points and welding points.
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.
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Features:
- Precision Laser Welding Technology for Gold and Copper Alloys
- Real-time Power Feedback
- Pulse Shaping
- Single Phase Power
- CDRH and CE Approved
A new world of applications has just opened up for laser spot welding! Introducing the new LW2AG Green welding laser from Miyachi Unitek. the LW2AG is the world's first laser spot welding machine to feature cutting edge laser welding technology, which is specifically designed for applications with highly reflective materials such as copper, copper alloys, and gold.
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ML-2150A - ML-2050A - ML-2051A - ML-2052A
Powerful Air-Cooling Feature that eliminates Pipes for All Models.
Real-Time Power Feedback Control YAG Laser Welder
High-efficiency, high-quality welding
A highly efficient power supply has been developed that holds down high frequencies to protect the environment. Since single-phase 200/220/240 VAC ±10％ is used, power supply requirements are flexible, even when this device is used overseas.
Optical fiber delivery System
A maximum of three branches are possible including energy sharing and time sharing.
Improved rise speed and energy efficiency
The laser output startup time has been reduced to about 1/20th of that for previous models. Additionally, the pulse width can be set under 5 ms in units of 0.02 msfor short-time welding, which is five times the precision of previous models.
Pulse repetition rate
Welding and processing have a maximum repetition rate of 30 pps.
ML-2052A
A light condensing diameter of 40 m is achieved with the compact, highbrightness laser oscillator. This enables a welding spot diameter of 80 m for stainless steel.
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Performance and quality.
Compact laser source for spot welding
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.
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Features:
- Precision Laser Welding Technology for Gold and Copper Alloys
- Real-time Power Feedback
- Pulse Shaping
- Single Phase Power
- CDRH and CE Approved
A new world of applications has just opened up for laser spot welding! Introducing the new LW2AG Green welding laser from Miyachi Unitek. the LW2AG is the world's first laser spot welding machine to feature cutting edge laser welding technology, which is specifically designed for applications with highly reflective materials such as copper, copper alloys, and gold.
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ML-2150A - ML-2050A - ML-2051A - ML-2052A
Powerful Air-Cooling Feature that eliminates Pipes for All Models.
Real-Time Power Feedback Control YAG Laser Welder
High-efficiency, high-quality welding
A highly efficient power supply has been developed that holds down high frequencies to protect the environment. Since single-phase 200/220/240 VAC ±10％ is used, power supply requirements are flexible, even when this device is used overseas.
Optical fiber delivery System
A maximum of three branches are possible including energy sharing and time sharing.
Improved rise speed and energy efficiency
The laser output startup time has been reduced to about 1/20th of that for previous models. Additionally, the pulse width can be set under 5 ms in units of 0.02 msfor short-time welding, which is five times the precision of previous models.
Pulse repetition rate
Welding and processing have a maximum repetition rate of 30 pps.
ML-2052A
A light condensing diameter of 40 m is achieved with the compact, highbrightness laser oscillator. This enables a welding spot diameter of 80 m for stainless steel.
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Performance and quality.
Compact laser source for spot welding
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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