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Innovative DINSE LASER welding / brazing system
Developed for vehicle and aircraft construction
Hamburg - LASER welding and brazing is certainly nothing new to a technology leader like DINSE, but a sector of industrial joining which has been continuously updated over the years. It's not just leading automotive and vehicle manufacturers who now use DINSE LASER welding technology.
Even the aircraft industry, including Airbus Industries and their new flagship, the 380 Airbus, weld together fuselage skin panels, a challenging skin/stringer combination, with the DINSE LASER system.
The key lies in the compactness of the system. Filler wire, water coolant and shielding gas are provided in an ultra-compact configuration. This even offers guaranteed production in difficult to access places. All DINSE LASER processing heads are easy to adapt and align in the direction of radiation. Different focal lengths are available.
Users often question why a filler wire is even used at all. This is answered by pointing out the crucial technological advantages. The filler wire optimizes material alloying even when working with mixed connections featuring different materials. Hot cracks are not formed in the cooling phase during aluminum welding. Lower levels of material distortion resulting from the reduced levels of heat input have a positive impact on the finished product. Process temperatures are reduced, which is especially important when brazing coated materials. The filler material also
ensures high levels of production safety thanks to its very good tolerance compatibility.
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The MIG/MAG handheld welding fittings, each available with MS or MG handles, can either be supplied as gas or water cooled version. Performance data for gas cooled torches range from loading with mixed gas up to 270A/40% ED, wire diameters of between 0.8 and 1.2 mm.
Performance data for water cooled or twin-circuit water cooled torches range from loading with mixed gas up to 500A/60% ED, wire diameters of between 0.8 and 2.0 mm.
The torches with integrated PUSH-PULL wire feeder for the supply of soft and kink sensitive wires over long distance are also interesting. Water or gas cooled - the DINSE system remove large volumes of heat from the welding torches and this is the key to their significantly longer service
lives. In DINSE welding torches, the shielding gas is always supplied separately which therefore rules out the possibility of gas losses. The adapted wearing parts is another intelligent system.
The various torch variants comprise just a few basic components. This reduces the number of wearing parts that the user needs to hold in stock. Depending on use, different lengths of gas nozzle, cooling jacket, tip adapter as well as contact tips can be replaced quickly and flexibly.
Staff safety and environment concern are continually gaining in importance. Fumes are extracted directly from their point of creation thanks to fumes extraction. This is achieved by integrated complete systems or systems which can be retrofitted. The systems are light and mobile.
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DINSE PLASMA welding/brazing system
The suitable alternative for galvanized plates
PLASMA arc welding has developed from the TIG procedure. Whereas during TIG welding, the arc burns freely between a non-melting tungsten electrode and the workpiece, during PLASMA welding and brazing it is additional constricted or bundled by a nozzle and gas flow. This ensures
less divergence and high speed upon exit from the Plasma nozzle. An energy-rich arc column is produced. The constricted beam of Plasma transfers the energy directly into the workpiece, the weld pool remains small, the zones of thermal influence are narrow and distortion slight. At the same time, the PLASMA arc tolerates larger changes in distance between the torch and workpiece.
The torch design protects the tungsten electrode against contamination whilst brazing of galvanized plates. A copper-based filler wire with a low melting point (compared to steel) can be used.
The galvanized surface is not therefore burnt and does not have to be re-galvanized afterwards.
The complete PLASMA equipment consists of processing head, wire feeder and the system components. The very compact Plasma head sits on the tried and tested sensor-controlled DINSE PUSH-PUSH wire drive. DINSE's compact GREENline wire-feed system conveys the wire powerfully and stably out of the spool holder and into the welding fitting. System components include the PLASMA power source, shock sensor and tool changing station.
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The unrestricted rotating movement provided by the DINSE principle, which conducts the welding current, the shield gas and the compressed air from the torch set to the torch head, is backed by further product advantages, above all the torch set, which can be separated on wire feeder and
rotating interface and which operates entirely without imposing torsional loads. The company's specialist engineers have gone to great lengths to retain the well-established quality features of DINSE systems, such as the high-powered wire feeder, which operates at a uniform torque level
to ensure consistent wire feed over the entire speed range, or the separate shield gas supply which avoids gas losses.
The integral air blast technique, which counteracts premature system contamination and helps to maintain its full availability, and the reliable reproducibility of the TCP are also features that confirm the systematic development approach that has resulted in the DINSE REVO.torch. This includes the standardised DINSE torch head interface at the rotating interface, which simplifies attachment of the new swan-neck pattern gas-cooled torch head and also permits changeover to existing DINSE heads. Further evidence of this systematic approach is the policy regarding parts subject to wear: DINSE stocks identical components for various torch heads. And since REVO.torch turns willingly but is most reluctant to bend, integral crash protection with a deflection range of up to 15 degrees protects both the tool and the robot reliably.
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People at DINSE are not surprised by this success. The system is considered an excellent application solution on the market. This is all down to the newly developed TIG torch head which offers a winning combination of high welding performance and small, compact design. This permits very good accessibility to the component, especially when working with difficult geometries.
Added to this is the fact that DINSE also makes full use of the strengths of its overall systems in the TIG system. Through the modular system of welding fittings, all finely turned to one another, shock sensor, wire feeders and the spool holder, DINSE supplies equipment, the detail of which is intelligent while at the same time long-lasting and robust.
As with all the welding technologies produced by DINSE, the wire feeder is integrated into the welding fittings using tried and tested PUSH-PUSH technology. The maximum torque of the first motor can be adjusted so that the filler wire cannot buckle out. The second wire feeder is speedcontrolled
and provides just the volume of filler wire required. Safe, constant wire feed is therefore ensured regardless of torsion, inflexion and length of fitting, especially when working with thin and soft wires over long distances.
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Brouwer Metaal is specialised in the production of spot welding electrodes. We machine any electrode according the drawings or samples of our customers. Electrodes can be machined out of CuCrZr, CuCo2Be, CuCoNiBe, CuNiCrSi or CuBe2 copper alloys. We produce them out of drawn, square, rectangular or hexagon bars as well as from pressed and forged copper plates.
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Brouwer Metaal is specialised in the production of cold formed electrode caps. Besides the standards caps which can be found on our web site we also produce special caps according drawings. Cold formed caps outlast machined caps because of their undamaged copper structure.
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Welding head ta1040
Can be supplied by an automatic distributor, or be used semi-automatically or manually with the 3 standard processes.
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BEAUVERGER offers over 50 years experience in the field of welding protection screens.
BEAUVERGER designs and manufactures all its products in its manufacturing unit located in Béziers. Thanks to a major innovation effort, its products are evolving constantly, and integrate the most sophisticated techniques, including liquid crystal masks. This knowledge is recognized by users in many industrial fields: automotive, metal construction, foundries, oil industry, etc.
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TECHNICAL DATA :
o Input AC: 230VAC, 6A
o Head width : 40 mm
o Weight : 3.1 Kg
o Thermal protection through a temperature sensor
o Speed range: 0.41 to 10 rpm
o Cable length: 5 M
o Duty cycle: 100A at 100%
o Electrodes: Ø1.6 and Ø2.4 mm
o Clamping jaws: one set of 6 parts per diameter
o Material of the jaws: malleable stainless steel
Delivered with :
· 1 five meter-long cable
· 1 set of jaws
· 1 drive box 90W
· 1 five meter-long sheathed extension cord for the remote control
· 1 maintenance kit
· 1 control cable
Important :
· To be used with the SASL-150T power source
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MIG/MAG-Welding Torch MB
The robust high-quality classic torch:
Top quality throughout the world
Ergonomic and technically matured and 100% reliable
Air-cooled from 150 to 500 A
Liquid-cooled from 240 to 650 A
Optimum torch cooling - high endurance
Time-saving torch neck replacement thanks to ABICOR BINZEL's central plug system
ABICOR BINZEL-Welding Torches incorporate the high quality and technology needed for trouble-free performance whatever the welding job. All the torches have been thought through down to the last detail and guarantee exact and comfortable work.
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MIG/MAG-Fume Extraction Torch RAB Plus
During all welding work, pollutants are formed which influence human health.
The clean solution - RAB Plus:
Fume extraction torches RAB Plus make effective extraction of the pollutants possible
Construction solutions guarantee a high degree of effectiveness - extracting where the pollutants are produced
Greatest possible protection for man and the environment
Air-cooled from 150 to 300 A
Liquid-cooled from 270 to 550 A
Optimum torch cooling - high endurance
Time-saving torch neck replacement thanks to ABICOR BINZEL's central plug
ABICOR BINZEL-Welding Torches incorporate the high quality and technology needed for trouble-free performance whatever the welding job. All the torches have been thought through down to the last detail and guarantee exact and comfortable work.
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SPRAY MASTER™ 250, 350 & 450 AMP AIR-COOLED
80% duty cycle, mixed gases :
- Heavy-duty contact tip and diffuser for improved
performance in high heat applications
- Rated at 80% duty cycle using Argon/CO2 gases
- Ergonomic handle design reduces welder's fatigue
- Simplified direct rear plug for ease of installation
- Easy to repair and maintain - only 10 parts
- Optional locking trigger or dual schedule trigger
(350 & 450 Amp only)
- Ideal for use with Argon mixed gas for Spray and
Pulse welding applications
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Axxair develops and produces in-line orbital welding machines for tubes. SATO-115 and 170 allow to make weldings for diameters from 12 to 170 mm and thicknesses from 1 to 3 mm (from 1 to 8 mm with bevelling).
SATO115: from ø 12 to 115 mm
SATO170: from ø 25,4 to 170 mm
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Type TN:
- Three models are available, starting by 30 daN up to 150 daN.
- Welding force supplied by a servomotor type brushless. A Piezo sensor for force checking during the welding cycle can be set up.
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MIG/MAG-Inert Gas Welding Torch Push-Pull
The "Long-Distance Torch"
Constant and trouble-free feeding
Air-cooled from 220 to 300 A
Liquid-cooled from 270 to 400 A
Optimum torch cooling - high endurance
Time-saving torch neck replacement thanks to ABICOR BINZEL's central plug system
ABICOR BINZEL-Welding Torches incorporate the high quality and technology needed for trouble-free performance whatever the welding job. All the torches have been thought through down to the last detail and guarantee exact and comfortable work.
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Heron transgun---hanging spot welding machine, ZDN-025/035/040/050-005A-0001, the transformer is powerfull and pack design, we have X type and C type gun with different arm style, apply to the automotive car body weld and the other steel weld field
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TIG-Welding Torch SR
The tried and tested TIG welding torch generation:
Air-cooled from 110 to 180 A
Liquid-cooled from140 to 320 A
Internationally compatible
ABICOR BINZEL-Welding Torches incorporate the high quality and technology needed for trouble-free performance whatever the welding job. All the torches have been thought through down to the last detail and guarantee exact and comfortable work.
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The extensive range of Sonic products from CEPRO® can reduce noise pollution substantially and enables companies to comply with the applicable noise level standards. The soundproof products ensure increased production and a better performance of employees in noisy environments.
The unique, compact construction of the CEPRO® SONIC wall system with built-in soundproof elements not only produces sound attenuation but also effective noise reduction in the rest of the working environment. The modular system can be easily and quickly assembled (and is therefore cost-reducing), moved, expanded or changed into another configuration. The CEPRO® SONIC wall system exceeds the quality and effectiveness of all other branded systems of its competitors.
CEPRO® SONIC soundproof products were installed at industrial manufacturing companies and in government agencies and educational establishments. Often new and/or customer specific solutions were developed to meet requirements. Especially in confined places with many people (training rooms), CEPRO® proves its strength. The extensive experience of the company with all kinds of projects across Europe guarantees an effective solution for each specific noise problem.
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Special electrodes expand the range of certified standard welding electrodes. Application fields are for instance joint, tack, repair and maintenance welding.
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Operators consistently give this electrode high marks. This quality Lincoln product is a proven performer for AC pipe welding applications and sheet metal welding. Fleetweld 35 is a great electrode to use on jobs where the steel isn’t clean.
Advantage Lincoln
• A general purpose electrode particularly good for vertical and overhead.
• Light slag with little slag interference for easy arc control.
• Deep penetration with high admixture.
• Capable of x-ray quality welds, even out-of-position.
• Manufactured under a quality system certified to ISO 9001 requirements.
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Our line of products is entirely researched and designed to meet the requirements of prevailing standards, your comfort and aesthetic appeal.
Active welding filters provide continuous protection against UV/IR emissions, heat, sparks and projectiles. The degree of protection provided by the filter is designed to avoid blinding by the electric arc.
When an electric arc is activated, active welding filters darken automatically. When the arc is extinguished, they go back to their initial transparent state. Thus, active welding filters free up both of the welder’s hands, which saves time, helps avoid fatigue and ensures much better quality, because the arc can be positioned more accurately.
Welding methods :
Amperes
Covered electrodes
MIG steel
MIG light metals leg
TIG wig
MAG
Arc-Air gouging
Plasma cutting
Micro plasma welding
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The top model with variable shade and delay, adjustable sensitivity and grind mode. Solar powered welding protection helmet – no battery change required.
Shade 9 - 13, wide viewing area (95 x 47 mm)
Technical data
switching time (23 °C) 0.0001 sec
light shade DIN 4
dark shade DIN 9 - 13
UV protection DIN 15
IR protection DIN 14
clearing time 0.2 - 0.8 sec
optical class 1/1/1
weight 549 g
warranty 2 years
colour silver
KEMPER autodark® 550 und KEMPER autodark® 650 available on request
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Features:
Impact and splash protection.
Outstanding impact resistance.
Polycarbonate Visor contains UV absorber for eye and face protection against high concentrations of ultra violet radiation from the sun (not intended to provide protection against sunglare, except shade 5).
Polycarbonate visor is heat resistant to 150°C.
Excellent optical properties.
Full length facial protection for the eyes, face, neck and ears.
Unrestricted vision for safe and accurate work.
Comfortable, readily adjustable ratchet head harness.
Quick and easy replacement of visors.
Positive manoeuvrability of visor in up and down positions.
Range of visors for different applications in clear or green.
Lightweight - designed with comfort in mind.
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BEAUVERGER offers a full range of welding shields, designed for all types of use.
Optoelectronic masks: Reflex F1 top, Reflex Flip-up, Albatros
Glass fiber masks: Super Aiglon, Super Robur
Thermoplastic shields: Warmless, Aiglon
Accessories: Thermodur CR39
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