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Magnum 100L
K530-3 Magnum 100L FCAW Gun 10 ft 035-045
Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on current Lincoln SP-135T, SP-135 Plus, SP-175T and SP-175 Plus compact MIG welders. Includes gun connector. |
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Argweld® Weld Backing Tape
Glass fibre weld backing tape.
The tape would ideally be used for:
One-sided welding of weldable metal.
To achieve a flatter, smooth, coke free weld bead to minimise the need for post-weld grinding and cleaning.
Common metals welded with 'Backing Tape' include:
carbon steels
stainless steel
chrome-moly and duplex steels
copper nickel
cast iron
The tape comprises a 75 mm wide, heat resistant aluminium sticky tape, in the centre of which is a 25 mm wide band of woven glass fibre cloth.
The material is available in two grades:
Standard 80 amp Light duty for use up to 80 amps
Heavy Duty 160 amp Heavy duty for use up to 160 amps
It is possible to weld onto the tape with MIG, Stick, TIG or plasma processes, so long as the recommended current levels are not exceeded.
The lightweight grade comes in 25 metre lengths and the heavyweight in 12.5 meter lengths.
If lengths are needed to be joined, rolls of the sticky aluminium tape without the fiber are available from Huntingdon Fusion Techniques Limited, allowing a small length to be cut off to join two lengths of the 'Backing Tape' together.
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ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures. |
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Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged. |
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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The Inflatable Pipe Purge Systems have a number of distinct advantages leading to big cost savings:
Use Less Inert Gas
The volume to be purged is localized. For a typical pipe run, the volume of gas used is less than 2% of that required for a conventional purge.
Faster
The system is quick + easy to install. It can be positioned accurately and the dams inflate instantly. Purging time is a fraction of that required to purge by conventional methods.
Easy to Use
'Inflatable Pipe Purge Systems' simplify the process of inert gas purging, Training is Minimal.
Improved Quality of Welds
Leading to bright, shiny, coke and oxide-free welds very quickly. The process involved is highly reliable. It gives regular, controlled high quality results.
Fast Payback
The 'Inflatable Pipe Purge System' pays for itself in just a few welds.
Highest Standards
We manufacture to Nuclear Quality with Nuclear approved materials.
High quality circumferential butt welding of pipe to pipe and pipe to fitting requires inert gas to be used inside the bore to prevent oxidation and notching of the root penetration weld bead.
The best system devised for this is the Inflatable Pipe Purge System.
It is quick, reliable and easy to use, the volume of purging required is kept small, resulting in significant savings in both time and the volume of inert gas used.
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Each Quick Purge is covered with heat protective materials on the inside, so as the higher temperatures closer to the weld do not damage the device.
Central Sleeve - Reduces purge volume typically a 36" pipe diameter will purge below 0.1% oxygen in less than 10 minutes.
Sizes from 8inch to 72inch (200mm - 1800mm)
Feedback off the end users of the quick purge have reported savings of up to 83% ! on the purge time!
Saves on purge gas, as the volume needed to be purged is greatly reduced.
This system pays for itself in a few welds!
So why struggle with "make do" sytems: |
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ADVANTAGES
Operator comfort and ease of use
Very low cost, yet high quality
Fast, easy purge
Bright, shiny, oxide free welds
Frees up valuable floor space
Fast delivery
The range of 'Flexible Welding Enclosures' has been designed for applications where a rigid chamber may not be economically viable or where space may be at a premium.
Hundreds sold all over the world to many leading aerospace companies.
Typical applications include:
The occasional and production welding of titanium and nickel alloy components for the aerospace.
Medical instrument and surgical implant manufacturers.
The welding of stainless steel components.
Eliminate the expensive cleaning of discolouration.
Racing car industries.
Apart from the standard models, special enclosures are designed and manufactured to suit all applications.
Experience is available of nuclear and chemical industry applications for the handling of a wide range of products and materials, as well as in the pipeline industry with clam shell models to fit on and off pipes. |
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AX-5000 Laser Glovebox Features:
- Turnkey, one-supplier solution
- Pulsed Nd:YAG welding laser 0.25-600W
- Multi-axis motion control system
- Closed-loop environment control
- CDRH, Class 1, eyesafe enclosure
- Standard, configurable and custom solutions
Based on the industry-leading AX-5000, Unitek Benchmark's laser glovebox systems offer precise control of moisture, pressure, and gas composition in the processing environment and are optimized for laser welding sensitive electronic packages such as implantable medical devices and semiconductors. Modular, configurable design ensures that we can meet any manufacturing need or budget. |
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| The SW servo actuator family is designed for longer life and no-maintenance performance in a scissors, pinch or C-style resistance welding guns. Featuring an integrated motor this short body, compact package is designed to retrofit nearly every pneumatic fixture or robotic welding gun providing high force and fast moves. The SW actuator can be used with Tolomatic's Weld Axis™ or a robot's integral drive, providing excellent thrust control and repeatability. Factory lubricated for life with zero maintenance. |
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The Trailing Shields are designed for high quality gas coverage of:
Titanium.
Duplex steels.
Stainless steels.
and other reactive metals while welding.
They can be supplied to fit any make of TIG (GTAW) or plasma (PAW) welding torch for manual and automatic welding on pipes, vessels or flat plate.
By using a Trailing Shield, welds will be left bright and shiny without discoloration and oxidation.
Trailing Shields will:
Reduce gas consumption!
Save re-work!
Eliminate wasted material costs due to oxidation.
Each radiused Trailing Shield is manufactured to suit the specific diameter of the pipe, tube, vessel or tank to be welded. They can be configured for either outside or inside welding.
The Flat Trailing Shields for flat plate, sheet and rectangular tanks and fabrications are available in:
Small lightweight versions for manual welders.
Larger, slightly heavier versions, for attaching to automatic/mechanized welding systems.
Both permit faster welding while maintaining a perfect gas shield.
Further information can be downloaded in PDF form available in our download section |
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ESAB is one of the world's leading manufacturers of consumables. Our range of consumables, i.e. covered electrodes, cored wires, solid wires, TIG rods, strips and fluxes covers all your needs for all types of welding.
Packaging is also being developed to make handling even more rational for the customer. MARATHON PACTM and VacPacTM are excellent examples in this particular context |
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| Hannay Reels provides rugged and durable welding reels to protect valuable hose and cable while improving efficiency and safety in arc welding, gas welding and cutting operations. The most prominent include power and manual rewind arc welding reels; dual arc welding reels; portable manual rewind welding reels; narrow-frame gas welding reels; and reels to handle longer lengths of oxygen and gas hose. |
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| Smooth wire feed is critical to many welding applications. ESAB meets the need with ready-to-weld feeder packages featuring the latest technology for easy functionality and dependable operation. |
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The Wire Booster assists the wire feeding between the pail pack and the wire-feeding unit of a robot welding system or a manual power source.The driving rollers of the Wire Booster are separated from the running motor through a magnetic clutch. The wire is fed by the magnetic clutch, as soon as the main drive of the robot employs force on the wire. Through this functional principle the Wire Booster does not necessarily have to be connected or synchronised with the main drive.Wire feeding problems can now be solved fast and without any unnecessary installation.
For detailed information please visit our homepage. |
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