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Techweld™ Multi-Strike™ (Thoria-Free) Tungstens
Huntingdon Fusion Techniques Limited is proud to introduce the new recipe TIG welding electrode material. Used in the companies Multi-Strike™ tungstens, this material greatly enhances electrode life, multiplies the number of strikes per tungsten and does not contain any radioactive material. It can be used on aluminium and its alloys as well as steels.
No Radioactive Elements
Unlike tungsten-thoria, Multi-Strike™ tungstens contain no radioactive element. Where Health & Safety authorities or others are concerned about the radioactive or carcinogenic effects of thoria, Multi-Strike™ tungsten electrodes are a high quality alternative.
The Multi-Strike Tungsten (MST) electrode has been developed with the health and safety of the end user in mind!
Bringing you a:
* Non-Thoriated * Non-Radioactive * Non-Carcinogenic
Special Packaging Guarantees Quality
Multi-Strike ™ tungstens always originate from the identical source, giving the user a guarantee of product quality, reliability, repeatability, consistency and traceability.
Each pack of 10 is supplied in special packaging which is your guarantee every time of quality and traceability.
The MST has a SPECIAL BLEND of dopants to allow the Tungsten to perform at high, low and medium current ranges on both DC TIG (GTAW) welding suitable for Steels and alloys as well as AC TIG (GTAW) welding of Aluminium and its alloys.
This SPECIAL BLEND of dopants greatly enhances electrode life multiplying the number of strikes per tungsten.
UP TO 10 TIMES THE PERFORMANCE OF 2% THORIATED
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Error proofing electrodes:
(1) Completely solves all issues caused by wrong
rientation and position of weld nut.
(2) Plugged in & working right away, no extra apparatus required.
(3) As simple as regular electrodes, ease of use, reliable, durable & maintenance free.
(4) Variations of design compatible with all common types of weld nuts.
(5) Combination of error proofing with cost saving meets the customer’s economic requirement.
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Special electrodes expand the range of certified standard welding electrodes. Application fields are for instance joint, tack, repair and maintenance welding.
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Brouwer Metaal is specialised in the production of spot welding electrodes. We machine any electrode according the drawings or samples of our customers. Electrodes can be machined out of CuCrZr, CuCo2Be, CuCoNiBe, CuNiCrSi or CuBe2 copper alloys. We produce them out of drawn, square, rectangular or hexagon bars as well as from pressed and forged copper plates.
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Brouwer Metaal is specialised in the production of cold formed electrode caps. Besides the standards caps which can be found on our web site we also produce special caps according drawings. Cold formed caps outlast machined caps because of their undamaged copper structure.
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Operators consistently give this electrode high marks. This quality Lincoln product is a proven performer for AC pipe welding applications and sheet metal welding. Fleetweld 35 is a great electrode to use on jobs where the steel isn’t clean.
Advantage Lincoln
• A general purpose electrode particularly good for vertical and overhead.
• Light slag with little slag interference for easy arc control.
• Deep penetration with high admixture.
• Capable of x-ray quality welds, even out-of-position.
• Manufactured under a quality system certified to ISO 9001 requirements.
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Migatronic develops, produces and markets some of the best welding machines in the world. And since the perfect welding result depends on the welding consumables used, Migatronic also wants to offer you the best possible welding consumables.
Original Migatronic Welding Consumables is the name of the complete range of consumables. Hand-picked quality from world-wide leading manufacturers sold at an extremely competitive price.
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Welding Aids
Ta ribbon In order to enable a stable connection between the MY-ESS-ribbon and the W-filament or W-electrode various welding aids are used. PLANSEE recommends the application of Ta or plantinized Mo welding aids.
Advantages:
* Ta: highest purity
* Mo platinized: very constant thickness of the platinum layer with tolerances of +/-0.2mm due to electrolytical coating
Versions:
Wires:
* Ta wires with diameters from 0.2 to 0.6 mm (standard dimensions directly ex stock via PLANSEE EXPRESS)
* Platinized Mo wires with diameters from 0.2 to 0.6 mm with a thickness of platinum of 1 or 0.6mm
Ribbons:
* Ta-ribbon with a tickness as of 0.01 mm und width as of 1 mm
* Platinized Mo ribbons with a thickness of 0.02 to 0.05 mm, width from 1 to 2 mm and thickness of platinum from 1 or 0.6mm
* Standard dimensions:
0.02 x 1 mm
0.02 x 2 mm
0.03 x 1 mm
0.03 x 1.5 mm
Forms of delivery:
* Wires and ribbons on spools (minimum length of the ribbon 100m)
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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Gullco stationary electrode ovens provide efficient dry storage for electrodes and wire reels. The six sizes are scaled to meet the needs of any shop. (10lbs.– 1000lbs)
Gullco portable electrode ovens are ideal for shop or field use. six models are available to suit any requirement. All are light weight, durable, and easily carried to the welding site. They are insulated for accurate temperature control and efficient operation. Each welder can carry only the electrodes required for the job. All models are equipped with rod lifters to simplify loading and unloading of electrodes. The Dry-Pak® is a tightly sealed thermal container which holds oven conditioned electrodes below AWS or ASME moisture levels for more than twenty- four hours. It does not require electricity! The other portable ovens operate on 115 or 230 volt power. Choose one model or an assortment of models to suit a job or shift length.
- Eliminate the risk of costly rework and rejects
- Ensure consistent physical properties and X-ray quality welds
- Protect Low Hydrogen quality in electrodes and flux core wire
- Protect coatings on Aluminum, Bronze, Cast Iron, Stainless and other
electrodes
- Prevent electrode wastage
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GBC FE oven for welding electrodes drying & storage.
Temperature range from 0° C to 400° C, with completely automatic programmable drying or heating cycles, power from 1700 W to 6000 W.
Load capacity up to 300 Kg.
High insulation and safety grade guaranteed by door latch avoiding any accidental door opening while temperature is in danger range for operator.
Supplied with internal separate shelves for accommodation of different welding electrodes size and compound.
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Gullco stationary electrode ovens provide efficient dry storage for electrodes and wire reels. The six sizes are scaled to meet the needs of any shop. (10lbs.– 1000lbs)
Gullco portable electrode ovens are ideal for shop or field use. six models are available to suit any requirement. All are light weight, durable, and easily carried to the welding site. They are insulated for accurate temperature control and efficient operation. Each welder can carry only the electrodes required for the job. All models are equipped with rod lifters to simplify loading and unloading of electrodes. The Dry-Pak® is a tightly sealed thermal container which holds oven conditioned electrodes below AWS or ASME moisture levels for more than twenty- four hours. It does not require electricity! The other portable ovens operate on 115 or 230 volt power. Choose one model or an assortment of models to suit a job or shift length.
- Eliminate the risk of costly rework and rejects
- Ensure consistent physical properties and X-ray quality welds
- Protect Low Hydrogen quality in electrodes and flux core wire
- Protect coatings on Aluminum, Bronze, Cast Iron, Stainless and other
electrodes
- Prevent electrode wastage
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GBC FE oven for welding electrodes drying & storage.
Temperature range from 0° C to 400° C, with completely automatic programmable drying or heating cycles, power from 1700 W to 6000 W.
Load capacity up to 300 Kg.
High insulation and safety grade guaranteed by door latch avoiding any accidental door opening while temperature is in danger range for operator.
Supplied with internal separate shelves for accommodation of different welding electrodes size and compound.
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Gullco stationary electrode ovens provide efficient dry storage for electrodes and wire reels. The six sizes are scaled to meet the needs of any shop. (10lbs.– 1000lbs)
Gullco portable electrode ovens are ideal for shop or field use. six models are available to suit any requirement. All are light weight, durable, and easily carried to the welding site. They are insulated for accurate temperature control and efficient operation. Each welder can carry only the electrodes required for the job. All models are equipped with rod lifters to simplify loading and unloading of electrodes. The Dry-Pak® is a tightly sealed thermal container which holds oven conditioned electrodes below AWS or ASME moisture levels for more than twenty- four hours. It does not require electricity! The other portable ovens operate on 115 or 230 volt power. Choose one model or an assortment of models to suit a job or shift length.
- Eliminate the risk of costly rework and rejects
- Ensure consistent physical properties and X-ray quality welds
- Protect Low Hydrogen quality in electrodes and flux core wire
- Protect coatings on Aluminum, Bronze, Cast Iron, Stainless and other
electrodes
- Prevent electrode wastage
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GBC FE oven for welding electrodes drying & storage.
Temperature range from 0° C to 400° C, with completely automatic programmable drying or heating cycles, power from 1700 W to 6000 W.
Load capacity up to 300 Kg.
High insulation and safety grade guaranteed by door latch avoiding any accidental door opening while temperature is in danger range for operator.
Supplied with internal separate shelves for accommodation of different welding electrodes size and compound.
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... see all the products in the category
Ovens
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FEATURES
LIFETIME Guarantee:
HFT offer a lifetime guarantee on the MOTOR of the TEG-3
Repeatable points every time:
The use of the 'TEG - 3 Tungsten Electrode Grinder' will give exactly the same tungsten points every time, enabling consistent repeatable arc performance and welding results.
Axial grinding:
By grinding the points longitudinally, the 'TEG - 3 Tungsten Electrode Grinder' eliminates arc flicker or wander.
Sizes:
Sizes from 1.6mm to 4mm can be ground as standard. Any other sizes can be catered for on request.
The TEG-3 Grinder is so powerful that it will grind tungsten electrodes up to 6 mm diameter, without stalling or burning out the motor. Remember, our lifetime guarantee and it has no limits. With the aid of a special collet accessory, short tungsten electrode lengths can be held, thus increasing the life of each electrode.
Low cost:
The TEG-3 Tungsten Electrode Grinder, has been designed and manufactured specifically for grinding Tungsten Welding Electrodes up to 6 mm diameter.
Prolonged tungsten life:
A tungsten electrode tip ground with the TEG-3 machine, will have a much greater life than a tip that has be hand ground on a workshop wheel or belt machine.
Arc Stability
Tungsten Electrode Tips ground with the TEG-3 Grinder, will be smooth and free from ridges, thus preventing erratic arc behaviour, arc flickering and arc instability.
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