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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues. |
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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| Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system |
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These fumes and odors collectors are ideal microelectronic tools, designed in particular for laser micro processing, i.e. marking, cutting, enraging and welding. A unique filtration system with a powerful suction force makes these very compact units highly efficient for the capture of all particles, both clogging and non clogging, with long life filters.
Characteristics
Maximal filtration rate: 99,97 %.
24 hours, round-the-clock operation
Elimination of dry and clogging particles.
Size (LxWxH): 400x600x450.
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace etc. |
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- cutting force up to 310 kN
- opening of the blades up to 275 mm
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- Guide for opening and closing.
- Blades 4 times reversible.
- Fine shape for easy penetration in the scrap.
- Special design for easy handling of scrap.
- Arm link.
- Main shaft adjustable.
- Powered by the bucket cylinder. |
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated. |
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour. |
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| ... products without technical information |
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated. |
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour. |
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| ... products without technical information |
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System of Extraction and
decantation of Abrasive Muds
SEBA
Eductor continues abrasive deposit for
installations of cutting jet of water:
It is using a particular drain that the abrasive deposit is continuously aspired, in a simultaneous and reliable way, at various places of the basin of cutting and guided towards a container of decantation with one or two Big Bags. The water which runs out by Big Bags is filtered and repompée towards the places of aspiration of the basin of cutting by means of a system of washing to counter-current to guarantee a cycle of aspiration. The fine sands deposited in the tank Re-are also pumped in the basin of cutting. Doors simplify the withdrawal of Big Bags filled.
Advantages:
Better profitability thanks to a reliable process and with a reduction of the expenses of evacuation of the deposit.
Process of aspiration and washing with completely automatic counter-current.
High rate of decantation thanks to the use of second Big Bag.
Return of water filtered to the basin of cutting.
Possible process of decantation until a distance of 5 m of the basin of cutting.
Extension simplified for static basins of cutting until 2x3 m2
Volume of evacuation decreased thanks to the deposit drying oven.
Handling facilitated for an effective transport of Big-Bags |
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- Power: between 3 and 16.5 kW
- Air flow: 350 to 1890 m3/h
- Water flow: 280 to 720 L/mn
- Vacuum: 3400 to 9500 mm/CE
- Capacity: 60 to 5000 litres |
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Non-stop operation with MAHLE automatic filters
To remain competitive, companies must use every potential to raise their productivity. For this reason, production processes are being increasingly automated. The capacity of machine and plant should be utilized completely. They can run in 24-hour operation only if certain requirements are fulfilled. To be able to comply with the high quality requirements on the workpieces to be manufactured, working fluids must be treated and regenerated. Product media must satisfy the requirements exactly and high safety requirements on plants and processes must be maintained. Furthermore, maintenance and disposal activities must not interfere with plant operation or interrupt it. The filtering of liquids, pastes and similar materials with automatic filter systems is therefore becoming increasingly popular in industry because it enables economic operation without downtimes. MAHLE automatic filters have captured further areas of application through the advantage of rational non-stop operation with automatic cleaning processes which eliminate the need for further disposal activities.
MAHLE automatic filters are used with:
Cooling lubricants for metal cutting operations as well as sheet metal shaping,
Marine consumables such as engine oil and fuel,
Washing fluids for industrial parts and vehicles,
The manufacturing and processing of grease, oil, pastes or adhesives,
Other fluids or products such as miscella, water, chocolate, dough and fruit pulp. |
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| ACT/CUBE : 3D nesting software aimed at professionals specialized in cutting materials such as foam, polystyrene, polyurethane, marble, wood or deep-frozen food. From a set of raw-material blocks and a set of outputs to be produced, ACT/CUBE automatically calculates the 3D layout, for significant savings in terms of time and material. Thanks to a powerful optimization algorithm, ACT/CUBE enables you to quickly execute very compact 3D assemblies. The software optimizes the use of material not only within a block but also by choosing the best blocks to be used. ACT/CUBE also enables you to reuse offcuts as a priority. ACT/CUBE produces edge to edge cutting plans adapted to the different cutting technologies (wire, blade, saw, etc.) and offers many specialized features. ACT/CUBE can be easily coupled with Production Management and ERP systems. |
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TOOL SIMUL is a calculation software of the optimum conditions for cut according to many parameters workshop (standard of cutting tools, property of material, power to the spindle machine, depth of cut, etc).
It also makes it possible to capitalize the know-how of the companies while making it possible to adapt the model of calculation according to the experience feedbacks of the operators.
TOOL SIMUL is a software of the continuation "Numerical Workshop" of SPRING TECHNOLOGIES. |
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Retsch SM 2000 cutting mills are especially high performance and user-friendly machines for crushing tough, medium-hard, soft, elastic, brittle and fibrous materials. Running slowly or quickly with different rotors and hoppers, they crush a wide range of materials, eg:: waste samples, plastic parts, biological substances, food and animal feed and beverage cans. The SM 2000 mills are therefore ideal for research, testing and operational laboratories, for technical training facilities or for creating samples in production.
Further model: SM 100.
Product Advantages:
powerful size reduction, even of heterogeneous mixtures
defined final fineness
low heat build-up
wide range of accessories for universal use
central locking device
fold-back housing
easy cleaning
robust, safe design
2-year warranty, CE-conforming |
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From lab/pilot to production requirements, Hosokawa Micron Powder Systems offers a complete line of scaleable size reduction technology for the chemical process industries.
Whether you call it size reduction, milling, pulverizing, jet milling, air milling, or simply grinding, we can help. Our broad application expertise allows us to help you select the technology that works best for your application. We are flexible enough to design and supply a complete system for the most unique applications yet our standard offerings are economical and acceptable for most chemical grinding applications.
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Cutting mills are particularly well suited for comminution of soft to medium-hard, fibrous or tough materials (including plastics). They are frequently also used in the preparation of heterogeneous substance mixtures. In this type of mill, samples are comminuted through cutting and shearing. The fineness is determined by a sieve insert. In cutting mills, it should be possible to remove the grinding parts with minimal or no use of tools so that cleaning can be performed quickly and efficiently.
For control of the wearing and abrasion, hard metal tungsten carbide can also be used as the grinding tool material in place of various steels. The cutting mill combination and the power cutting mill are particularly well suited for coarse comminution (e.g. environmental work) |
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Grinders
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