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Oskar's family of portable fume and smoke collectors are designed to provide filtration for a wide range of applications.
Oskar's portable fume collectors can filter:
- welding fumes
- grinding dusts
- powders
- stone dust
- dry dust and
- fumes
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These fumes and odors collectors are ideal microelectronic tools, designed in particular for laser micro processing, i.e. marking, cutting, enraging and welding. A unique filtration system with a powerful suction force makes these very compact units highly efficient for the capture of all particles, both clogging and non clogging, with long life filters.
Characteristics
Maximal filtration rate: 99,97 %.
24 hours, round-the-clock operation
Elimination of dry and clogging particles.
Size (LxWxH): 400x600x450.
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace etc.
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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During a wide range of laser processes and applications hazardous particles and gases are generated. According to regulations of air purification at the workplace they have to be removed from the air.
Extraction devices of the LAS series are particularly designed for these tasks and guarantee the protection of employees as well as the product quality and protection of laser lenses and mirrors.
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The Filter-Master is a mobile mechanical filter designed and ideally suited for use at various welding workplaces and conditions. Built of rigid sheet metal construction and incorporating anti corrosive powder coating; the Filter-Master is designed for every day use. Four heavy duty rubber castors allow ease of movement within the factory and the 3.0 m extraction arm into any desired position. The Filter-Master is the ideal solution to a wide range of extraction problems.
The mechanical filter unit is equipped with a filter insert (filter efficiency > 99.9 %), filter monitor, motor protection with switch and starter, 5.0 m mains cable with plug and complete exhaust arm with hood.
Technical data:
fan performance: 2,200 m3/h
extraction performance at the hood: 1,200 m3/h
motor power: 1.1 kW
voltage: 3 x 400 V / 50 Hz
noise level: 68 dB (A)
filter efficiency: > 99.9 %
weight (without extraction arm): 80 kg
dimensions: 655 x 655 x 1,020 mm
Filter-Master is available as:
Filter-Master with 1 exhaust arm, 2,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 3,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 4,0 m, Ø 150 mm
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UFO-N is irreplaceable in dry dust capturing (without aggressive pollutants or
compounds creating explosion hazard) arising during the welding
and other processes in chemical industry, food production, pharma-
ceutical industry, plastic processing etc. Due to the automatically
cleaned cartridge fi lters with the tefl on membrane, the dust parti-
cles – even those which are smaller than 0.4 μm - are being separated
on the outer surface of the fi lter, where they should be periodically
removed by means of the compressed air impulses.
Following versions of UFO-N device are available:
- mobile or wall-mounted
- with one or two extraction arms.
STRUCTURE
Each UFO-N device consists of:
- radial fan,
- pre-fi lter capturing the large diameter dust
- cartridge fi lter of polyester paper covered with a tefl on membrane
- active carbon impregnated spunbond fi lter – absorption of the
majority of existing vapour and gas sorts
- pneumatic fi lter regeneration system - consisting of a compressed
air tank and electromagnetic valves
- control unit - to switch on the device and to control its function in
automatic and manual mode
- set of castors in the mobile version or a set of brackets in the wall
mounting version
UFO-N is adapted for installing the ERGO extraction arms of
workrange 2, 3 or 4 metres and diameter 160mm (ERGO-L/Z-R).
UFO-1 is adapted for attachment of one extraction arm, whereas
UFO-2 for two extraction arms.
USE
After the device is switched on, the automation unit ensures the
continuous function of the fan and at the same time regenerates the
fi lters by means of the periodical compressed air impulses without
the work interruption.
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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These dust collectors are adapted for precision works. A unique filtration system with a powerful suction force makes these dust collectors highly efficient for the capture of all particle, both clogging and non clogging, with long life filters.
Characteristics
Maximal filtration rate: 99,97 %.
24 hours, round-the-clock operation
Elimination of dry and clogging particles.
Compact and light
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace etc.
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Hazardous materials in the form of dust, floating particles, gases and fumes are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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The ECO trolley-mounted and ECO P wall-mounted electrostatic cleaners have been designed to extract and filter welding fumes (T version) or oil mists (N version). ECO cleaners comprise:
1. Sturdy frame made from painted sheet metal. The trolley-mounted version is fitted with appropriately-sized wheels while the wall-mounted version is supplied with a sturdy wall bracket.
2. Centrifugal electric fan with forward-blade impeller (three-phase 400V 50Hz standard version).
3. Electrical control panel (in the wall-mounted P version, it is fitted with a push button strip for switching the machine on and off).
4. Self-supporting articulated arm IBSC 160/3 for the trolley-mounted version or IBS 160/4 for the wall-mounted version (only an certain models).
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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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Ahead of its competitors
Euromate's MFD mobile welding fume extractor with its 50 m² DuraFilter® is ahead of its competitors on all fronts. The disposable cartridge filter has been especially developed to filter welding fumes and its special construction gives it some very exceptional characteristics. This gives the welder a strong and, most important, a constant extraction over a very long period of time. The DuraFilter® has a life that is many times longer than ordinary cartridge filters. This reduces operating costs drastically. Welding fume extraction from the work area with the MFD, with all its advantages, offers reliability and is cost effective.
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PHV - PORTABLE welding smoke withdrawal system - clean air for a safe and healthy work surrounding field the PHV von PlymoVent is a user friendly, portable and mobile plant for efficient welding smoke exhaust at the source. Compactly and easily, simply in that. Above all suitably for light and normal weldings on the spot, in small areas or in difficult places. The PHV switches on by your mechanism automatically, as soon as one welds. It has 2 engines and two performance levels. The main filters has a surface of 12m ², which provides for long intervals without filter changes. The separated dust can be disposed together with the filter dust free. The welding smoke arrives to an aluminum prescreener in the main filters “Dura H®” over a metal before separator and. Subsequently, by means of a “EHEPA” filter a separator degree is reached of 99,9%. Between main and Nachfilter additionally an activated charcoal filter can be used.
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Adapter for exhaust ventilation hood (diameter 150)
We differentiate between pipetype and hosetype as well as internal and external joints. As they come with a spring support, all of the arms are self-supporting in the set position.
The exhaust ventilation hood is equipped with a throttle valve that enables the flow rate to be set individually. For lengths of 5 m and more, the arm is supplied with an additional wall-mounted boom of 2 or rather 4 m length. This is equipped with a C-beam for attaching a mechanical wire box or tools.
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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TEKA offers a great variety of mobile suction and filtering units for welding fumes. We offer units for each application and welding procedure and each metal (steel, galvanized steel, aluminium, precious metals etc.).
We offer our units in various versions - with HEPA filter or with filter cartridge with manual or automatical dedusting). In case that gas and/or odours arise from the welding process it is possible to equip the filter unit additionally with an activated carbon filter.
Three types are also BGIA certified (German institute for government safety organisation) and are therefore approved for welding fume class W3.
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of weldinig processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
For applications with oil and emulsion mist we offer our units of the OILCUBE type.
HANDYCART, PROTECTOR, CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, OILCUBE
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Ideal for industrial process contamination source capture, and for plants requiring periodic dust collection at various locations. Airflow capacities are 700 cfm at the capture hood, 1,250 free air.
Three Stages of Filtration:
» Primary Spark Trap
» Cellulose/Polyester Main Filter
» Carbon After Filter
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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The intake and filtering of welding fumes, aerosol, gaseous fumes, etc..., has always been a problem for the Companies, since, where the working stations were not fixed, adequate countermeasures became impossible.
Savio S.r.l., has found a solution to your requirements with the autonomous SMEC filter.
It is very compact and easy to handle, suitable to take in and filter welding fumes, aerosol, gaseous fumes and suchlike.
It is constructed with screwed galvanised steel panels and tight seals, studied to contain the intake section and the various filters, inserted according to the type of fumes to be sucked in and according to the filtering level to be obtained; this permits extreme versatility of use in different manufacturing sectors.
The filter is also fitted with wheels for quick handling and can be inserted on the intake of one or more articulated aspiration arms with patented SNODOASPIR articulation.
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The new PHV is a leap forward
Euromate has created yet another technological breakthrough by introducing the PHV. This portable unit is ahead of its time on performance, design and comfort of handling, fulfilling current and future requirements. One can simply always use the PHV everywhere, also in locations that are not or hardly accessible to stationary units or to the larger mobile welding fume extraction units.
The Portable High Vacuum (PHV) unit is one of the products in Euromate's new generation of the revolutionary innovative ProLine® welding fume extraction range. ProLine® means: innovative technology, efficiency and user-friendliness. Euromate offers a suitable system that has a unique price-quality ratio for every particular welding situation at any welding location.
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Mobile cartridge filter with fully-automatic, dust-related deduster via the POWER SPRAY SYSTEM. Comes equipped with a separator and two durable large-surface filter cartridges.
The controls include a post-cleaning function during idle ventilation time. The unit comes supplied with a filter monitor, sealing face lifter, hour-meter, direction display, cable reel and castors with brakes.
Includes cable bearer, 5 m cable and plug.
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The Geovent GFB filter is the complete filter solution, when the extracted air has to be cleaned. The GFB filter has a fully automated, pneumatic filter cleaning system, which cleans the polluted air with up to 99.97%.
The filter can find use in many situations, but will primarily be used within industries, where polluted air from processes such as welding, plasma / laser cutting, grinding, powder enamelling, etc. needs to be filtrated.
The filter is suitable for airflows of up to 7,200 m³/h depending on the particle load. If the need for a lager capacity should arise, several filters can be connected in parallel.
As standard, the filter is delivered in fully galvanized execution with an automated, pneumatic cleaning system, collection bucket, filter control - and furthermore, it is now affordable to do something about the environment...
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Power:
- 1.1 kW (Model 1.5 HP)
- 2.2 kW (Model 3 HP)
Flow rate:
- 1500 m3/h (Model 1.5 HP)
- 2600 m3/h (Model 3 HP)
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MOBIFIL weld smoke filters are application-orientated and of robust and compact design. Mobile, with four steering rollers, they are applicable wherever weld smoke emerges. One unit can be used with one or two suction arms simultaneously for several workplaces. MOBIFIL is noiseless. It is approved by the Safety Authority and, above all: from the one German manufacturer of industrial air filter technology - ILT. The pros:
- Long operating time without filter replacement:
The large-area filters achieve operating times from 1 ½ to 2 years (one-shift operation, according to admission). This holds as well for the filtering of big particles, e.g. as a result of working with a cutting wheel.
- Extremely clean working air:
Particles sized >0.3 µm are separated up to 99.99%
- Meeting all requirements of daily industrial routine:
MOBIFIL disposes of a large place of deposit for tools with a rubber mat; the tool handle being the cable reel; the filter case is not made of plastic but of shock-resistant steel %u2013 even the most rigorous environment will not be a problem.
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The Smog-Hog PCN mist collector eliminates welding smoke and other metal oxide fumes from employees’ working zones. Situated inside a factory, this portable electrostatic air cleaner can easily move to reach all areas of your factory. This unit is ideal for situations where large hoods are impractical, smoke-producing machinery is used intermittently or an employee moves from one work station to another.
Air volumes range from 700 CFM to 1,200 CFM.
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A system for the filtration of air in the workplace capable of eliminating oil mist and smoke caused by a variety of metal machining applications.
This solution has a very broad range of possible applications: machining centers, lathes, grinders, millings, screwings…
Thanks to the specific characteristics of the material used, the Newton line assures an extremely high filtration efficiency according to the regulating norms.
The opacimetric tests and lab analysis guarantee reliability and efficiency for the 2 versions available:
95% for the version in which the air is directly conveyed externally to the plant
99.97% for the version in which the air is recycled within the plant.
The Newton line is the ideal answer for:
For the Equipment of Oversize machine tools
5000 m3/h each unit.
Centralized Systems
Modularity is one of the main advantages of the NEWTON line, becoming the most important element for high throughput oil mist filtration systems. By combining several units together it is possible to reach considerably high air flows.
Losma is therefore able to offer tailor made solutions, ideal for centralized systems.
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High efficiency
The Filtermist range of mobile and stationery dust extraction units offer a cost effective solution to a multitude of applications in the workplace, where the efficient removal of dust and small particles is required.
Easy to operate and maintain
All models are easy to operate, simple to maintain and are easily sited. Quick access to the filter elements allows for ease of cleaning and maintenance, ensuring efficient operation and longevity of the system.
Installation options to suit all applications
Mobile units are ideal for frequently changing extraction locations within the plant. Due to their compact design they are easy to move and provide flexibility in any operation. Static systems provide extraction solutions for larger machines or manufacturing workshops, with central extraction systems up to 100,000m3h.
Economy and reliability
All models are energy efficient offering low running costs overall and all Filtermist models have an enviable reputation for both reliability and performance. This combined with the Filtermist service and spares support service, ensures you should enjoy peace of mind along with efficient operation for many years to come.
Explosion protection
Fire and explosion hazards are present in all industrial plants that generate, store or transport flammable types of dust. Filtermist offers a wide range of ATEX* rated extractors and services that will ensure a safe workplace environment with reliable protection from dust explosions.
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