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The state-of-the-art welding process is based on the Contour Welding principle and generates the perfect appearance in terms of the welding quality. This launched process onto the welding technologies of plastics enables a welding method without any elaborate clamping device. Accordingly, the existing limitation on 2 dimensional welding process is eliminated. Consequently, the welding process can be extended to 3D-welding.
This latest LEISTER Welding Concept provides an alternative method of resolution, completely new aspects and more flexibility in design of the geometry as well while the conventional welding methods such as Ultrasonic Welding or Vibration Welding are limited to. In other words, the GLOBO - Welding opens new opportunities for high-quality and decorative automotive products such as headlights, taillights or even large parts for Textile and Packaging Industries.
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- Heavy-duty construction. Engineered and designed for heavy industrial and harsh field applications for high-deposition circumferential and flat welding
- On-board wire feed mechanics, single or dual wire feed system, up to 30-lb. spools
- Digital encoder feedback on all functions
- Water-cooled main housing
- Ideal for large-diameter, heavy-wall GTAW| applications
- Exclusive, zero-backlash gear drive (no friction drives) for positive, consistent travel speeds (uphill or downhill) in all positions
- Extremely quick mount/dismount
- Cross-seam steering
- Synchronized torch oscillation, AVC, rotation and wire feed (AVC/OSC 4" Standard)
- Compatible with the Model 415 Power Supply
- Compatible with many AMI torch assemblies, including video-equipped torches
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Each Model 9CT weld head utilizes a removable cassette module which acts as a fixturing device. This allows the operator to pre-position the tubes or fittings to be welded, check for proper fit-up, and then insert the weld head into the cassette and perform the weld. Use of multiple cassettes can increase welding rate and productivity.
The cassette modules may be used in-place or mounted on a bench for high-production welding. Multiple cassettes may be used with one weld head, minimizing set-up time and allowing the operator to fit-up multiple joints prior to welding. To verify fit-up, all cassettes feature a window to provide a 360 degree view of the weld joint. Cassettes are available for the Model 9-500, 9AF-750 and 9-1500.
Minimizes set-up time
Increases production rates
Provides 360 degree visual inspection of fit-up
Available as new weld heads, or adaptable to existing in-field equipment
Compatible with all Arc Machines' power supplies
Conversion kits available for converting standard heads to CT type or CT type to standard
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TECHNICAL DATA :
o Input AC: 230VAC, 6A
o Head width : 40 mm
o Weight : 3.1 Kg
o Thermal protection through a temperature sensor
o Speed range: 0.41 to 10 rpm
o Cable length: 5 M
o Duty cycle: 100A at 100%
o Electrodes: Ø1.6 and Ø2.4 mm
o Clamping jaws: one set of 6 parts per diameter
o Material of the jaws: malleable stainless steel
Delivered with :
· 1 five meter-long cable
· 1 set of jaws
· 1 drive box 90W
· 1 five meter-long sheathed extension cord for the remote control
· 1 maintenance kit
· 1 control cable
Important :
· To be used with the SASL-150T power source
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Axxair develops and produces in-line orbital welding machines for tubes. SATO-115 and 170 allow to make weldings for diameters from 12 to 170 mm and thicknesses from 1 to 3 mm (from 1 to 8 mm with bevelling).
SATO115: from ø 12 to 115 mm
SATO170: from ø 25,4 to 170 mm
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Weld Heads - FP190 Serie
Features
- Wide range of applications
- Good follow-up properties
Applications
- Automation solutions
- High quality requirements
- Production lines with workpiece holders
- Materials with poor welding properties
Use
- Good process safety / reproducibility
- High grade of weld
- Good availability / reliability
- Good economic efficiency
- Ease of maintenance
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Type TN:
- Three models are available, starting by 30 daN up to 150 daN.
- Welding force supplied by a servomotor type brushless. A Piezo sensor for force checking during the welding cycle can be set up.
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Miyachi Unitek’s Thin-Line Weld Heads
consist of three families of full-featured
products for precision metals joining:
80 Series – 20 lb. (89N) - 40 lb. (178N)
180 Series – 100 lb (445 N)
90 Series – 150 lb (667N)
All are precision, low inertia, force-fired
designs, with a narrow vertical profile. They
are ideal for both production line and bench
applications and can operate at speeds
greater than 3600 welds per hour.
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Miyachi Europe offers the high end welding system AWS3 with the new MFP 60 weld head, which is specially designed for lighting, automotive, tooling and electric/electronic industries requiring high end interfacing and high speed automation. The new product expands the force range to the low end at 15 to 60N.
Applications:
Lighting: Tungsten rod to Molybdenum foil, reflectors, frames
Automotive: Lead frame welds, connectors, compacting, pumps, motors, coils, sensors
Tooling: thin saw blades
Electric/Electronic: Components (e.g. capacitors, resistors), micro fuses, micro relays, contacts, magnet wire bonding small wires, sensor wire parallel gap welding, sensor frames
Technical Specifications:
Servomotor-driven weld head model MFP60/AWS3
+ Force range 15 to 60N
+ max stroke 30mm
+ Force resolution 1N
+ max velocity 200mm/sec
+ direct drive design
Benefits:
+ Compact design
+ Highly dynamic
+ Very short cycle times
+ Stiff system, very low force oscillation
+ Interfacing identical AWS3
+ Full AWS3 functionality
Dimensions (mm): actuator head only: 40 x 72 x 298 (W x D x H)
Weight (in kg): actuator head only: 3,5kg
Power requirements: 230VAC, 110VAC optional
Legal Approvals: CE compliant
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Numerical resistance welding head type RNB.
- Horizontal welding axis.
- Welding force supplied by a brushless servomotor. Applied force between 200 N and 1500 N
- Electrodes moving either symmetrical or floating.
- Head to be easily mounted onto assembling machines.
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From high-purity environments to general construction to plant utilities maintenance, meeting ASME-BPE 2002 welding standards, especially when working in confined areas, is a challenge. The Swagelok orbital welding system’s unique modular fixturing provides the versatility to weld numerous tubing and component combinations required for system fabrication.
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Welding head ta1040
Can be supplied by an automatic distributor, or be used semi-automatically or manually with the 3 standard processes.
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System for MSG laser hybrid welding
System for GMA laser hybrid welding
For welding steel and aluminum
Integral protective window monitoring and Cross Jet
Small interfering contour
Laser welding head: YW50
Laser: Nd:YAG or Ytterbium fiber laser
Welding power supply, wire feed system: company CLOOS Schweißtechnik GmbH
Focal length collimator: 100 mm to 200 mm
Subject to change without notice
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Heads of simple or double welding verrins pneumanic with adjustable pressure independently of 30kgF with 300kgf.
Profiled Aluminum. Adaptable specific tools on the head.
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BEAUVERGER offers over 50 years experience in the field of welding protection screens.
BEAUVERGER designs and manufactures all its products in its manufacturing unit located in Béziers. Thanks to a major innovation effort, its products are evolving constantly, and integrate the most sophisticated techniques, including liquid crystal masks. This knowledge is recognized by users in many industrial fields: automotive, metal construction, foundries, oil industry, etc.
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BEAUVERGER offers a full range of welding shields, designed for all types of use.
Optoelectronic masks: Reflex F1 top, Reflex Flip-up, Albatros
Glass fiber masks: Super Aiglon, Super Robur
Thermoplastic shields: Warmless, Aiglon
Accessories: Thermodur CR39
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BEAUVERGER designs and manufactures all its products in its manufacturing unit located in Béziers. Thanks to a major innovation effort, its products are evolving constantly, and integrate the most sophisticated techniques, including liquid crystal masks. This knowledge is recognized by users in many industrial fields: automotive, metal construction, foundries, oil industry, etc.
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