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Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time.
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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Laser transmission welding belongs to the established processes in mass production today. It allows, plastic parts to be welded without creating any debris or shocks. In general, small and larger, soft and flexible joining parts can be processed, from micro-parts used in high-tech applications to mass production.
* Laser welding machines working with the quasi-simultanous and contour welding techniques.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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With almost unlimited possibilities of material selection and design, friction welding offers a wide range of applications for industrial mass production within the automotive industry, electrical and packing industry as well as in the “white goods” sector.
* Friction welding machines with linear vibration or rotation. For both infrared pre-heating can be integrated.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Manual ultrasonic cutting or welding
Depending of the sonotrode, this very compact and flexible unit, allows to make cutting or welding oprerations.
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Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions.
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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The servopneumatically controlled ultrasonic welding machines of the Dynamic Series have integrated speed and force control. In order to give maximum welding strength to the multiphase structure of semicrystalline polymers, Dynamic Series machines are also equipped with force profiling whereby plastification during the welding process can be adjusted. This guarantees maximum precision and thus perfect welding results.
- Calibration feature
- Highest repeatability with process optimized force profiling
- Suitable for validation
- Can be housed in sound enclosures SSK and is suitable for integration into special purpose machines
- High process reliability
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This two L-head welding machine has been designed for welding 90° angles. It speeds start up time and profile locking to the maximum, thanks to unified controls.
It can be externally connected through a RS232 serial gate, which can be used for on-line updates and controls (including remote) with telematic support.
All current safety standards have been fully conformed to, thanks to completely automatic PLC run controls and bi-manual security, that blocks the work cycle start up if the safety
parameters are not satisfied.
The PLC system that has been used has removable terminal blocks, which can be rapidly repaced in the case of breakdown.
This drastically reduces possible problems caused by electric components, and should problems arise, they can be rapidly solved.
The melting and welding phases have been improved further by internal timers to delay movements.
The heating plate temperature is electronically controlled by thermoregulators, which display the information on the front panel on the machine. Heating is by an easily replaced
cartridge element (170 mm long, 6.5 mm diameter).
The welding machine can therefore still work perfectly, even if one or more elements are not working.
The lock presses have a run of 200 mm, and have an automatic reading device for the work level.
Once the profile level is reached, the press run can be regulated by a further 6 mm locking.
The welding machine has double locking pressure: 0.5 during positioning and 6 bar during working phases.
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BB 2020-1 - Double Head Welding Machine-Various Angles
* Designed to weld corners of windows made by PVC profiles.
* enable to make angled welding in the same time at the both heads.
* Depending safety regulations, upper part press pistons works under low pressure system.
* Both heads are capable of welding between 25º - 180º and intermediate degrees.
* Available double pressure system to increase welding endurance.
* Four corner of profile weld in 150 seconds.
* Moving head moved manually and available brake system.
* When the oil pressure goes down; under 4 bars, the machine stops work.
* Weld bead limitation is adjustable to 0.2 mm-3mm (for film-covered profiles).
* Available exhaust valve system which is accelerate up-down moving of upper press pistons.
* Available end table for long PVC profiles.
* Available welding resistance to endured extended periods of time.
* Available: Welding temperature, heating time, melting pressure, affixed pressure.
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The wide range of Ital-Plastick welding machines for PVG doorframes and windows, for traditional 90° welding and, upon request, variable corners, has been completed with a full range of welders for transoms to satisfy the needs of some specific profile series, where this type of work is preferred to the traditional mechanical assembly.
Of course, this kind of process also request specific cutting and corner cleaning machines to reach a perfect final result. Therefore for "V" cutting we suggest to use a TV-300 cutting machine and subsequently clean the welding with a PA-4C type corner cleaning machine.
All the welders are supplied with aluminium restrictors devices positioned on the main table.
The special quality of this new series of transom welders is the high level of automation, which allows fast transictions from welding the corners to welding the transoms as well as different combinations. This range of welders have very simple pneumatic controls capable, through automatic movements, to position and to align the different welding levels thanks to the profile that is being processed, without any mechanical intervention by the operator.
There are various models in this range: Basic, fitted with one welding unit, model SF.01.TL/B, Intermediate with two welding heads, models SF.02.TL/B and SF.02L/B, Combined with three welding units, models SF.03L.T.L/B and SF.03TTT/B, Advanced with four welding units, models SF.O4L/B, SF.04 L.T.T.L/B and SF.04TTTT/B
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A universal head welding machine, for welding fixed angles at 90° and variable angles between 30° and 180°.
The machine was designed to be extremely versatile and flexible, special slip channels for the bearings.Precise 90° welding is guaranteed by special dowels for the bearings.
It has fully automatic electro-pneumatic functions, with adjustable welding bead limiters.
They limit the bead no matter what degree angle is being welded.
An ultra rapid system for fitting the counter-profiles, separate locking for each profile, electronic temperature control for welding plate.
The welding plate can be cleaned by operating a selection switch that takes the plate into a position where it is easy to clean on both sides, with no need for the operator to remove the machine guards and be exposed to burns and knonks.
It is supplied standard with for variable angles.
The base bearings are set for counter-profiles, slotted and drilled, complete with dowels and gauge pins.
Complies with safety standards for low voltage electric equipment.
Complies with safety standards for pneumatic equipment.
Electro-pneumatic protection system to safeguard the operator.
Adjustment handwheels for locking the press run.
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BA 2020 - Single Head Welding Machine
* Designed for welding of PVC profiles.
* Maximum operating safety cover.
* Electro-pneumatic control.
* Maximum welding endurance.
* Welding Angles: between 30º - 180º's [all degrees].
* Time: approx. 65 seconds.
* Welding bead limitation is adjustable to 0.2 mm (for film-covered profiles).
* Welding Height:170 mm [max.].
* 'Rapid Exhaust System' for Upper pressure pistons.
* Standard Arms for Long size Profiles.
* Durable welding resistance & easily changeable single piece teflon sheet.
* All parametres are separately adjustable.
* Practicle welding mould replacement system.
* Machine inter-lock against low air pressure
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Used in industries of Plasturgie, the Car, Packaging and the Textile, the LIXEA welder series BA welding with ultrasounds of static use of type is proposed to carry out presses.
It makes it possible to carry out weldings of variable geometry, and this on thermofusible materials thickness being able to reach several Misters.
The principle consists in carrying out the action of welding on a against-tool proposed with plane geometry or relief to accentuate the action of welding and to carry out a particular design of welding
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Butt to butt ultrasonic web splicing
1 or 2 steps splicing operations, depending on requirement (cutting / ironing) :
- Ultrasonic cutting operation
- Possibility to iron a hot spliced joint to flatten and reinforce the joint
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Last generation ultrasonic portable generator US 150 series.
It has been designed and manufactured for the welding and the assembling of small dimensions plastic pieces such as riveting, little insets insertion and welding of very small pieces.
This fully digital generator it is easy to use, it’s equipped with a backlight display and with a keyboard to enter the needed parameters.
It is possible to regulate the vibration amplitude and length.
Menus in different languages are available and can be easily personalized.
The US 150 transducer is contained into an anodized aluminium carter and it is equipped with a level switch to start the ultrasonic welding cycle.
The transducer weight and dimensions are extremely limited.
The US 150 easy of use, the full set of available functions and its low price, make this generator only one of its kind.
The US 150 generator is available in different configurations. Of particular interest is the version Open Frame, this means without the metallic housing.
The generator is an electronic board with the possibility to be placed inside of an electric panel and the panel with display placed in an easy and accessible place. This version is used in the manufacture of special machines with ultrasonic welding of smaller pieces.
The Open Frame version transducer is contained in a stainless steel carter and can be realized on specific customers’ request.
For the communication with other control and management systems, the US 150 generator is furnished of Can communication port.
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment.
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size.
- Ideal for spot welding, riveting, beading or cutting with template horns
- Configurable with RL and SL generators
- Rugged construction for optimal sound propagation
- Protected cable duct
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SINAPTEC conceived a range of equipment of assembly to ultrasounds, used in industries of Plasturgie, the Car, Packaging and the Textile:
The LIXEA welder is proposed for a manual use.
From its ergonomics, it can be used as tool with hand or into fixed on a stand
The LIXEA welder can be implemented for all the applications of welding of small to average power that it is in statics or dynamics.
It also makes it possible to carry out weldings of variable geometry on thermofusible materials being able to reach several Misters.
A bag of transport allows its arrangement and its use on external site.
This model also exists for the cutting of the technical textiles (LIXEA cutter standard ha)
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INTEGRA 4H
The line, incorporating a horizontal corner welding machine (FUSION 4H ) and a corner cleaning machine (TRIMMER 2A), provides an efficient combination of the two welding and cleaning processes which are made fully automatic thanks to their integration.
FUSION 4H
CNC 4-head horizontal corner welding machine in which all cycle variables (times, speeds, etc.) can be programmed and preset automatically in the machine.
COOLING BENCH
This bench allows interconnection between Fusion 4H and Trimmer 2A.
TRIMMER 2A
PVC right-angle corner cleaning machine of innovative design, features 2 interpolated axes, with optimized automatic cycle, able to recognize the current profile automatically.
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Dukane Patented Ultrasonic MPC Multi-Probe Control
The MPC unit is designed for assembly systems where one ultrasonic power supply is sequenced to several ultrasonic probes. Coupled with a Dukane ultrasonic generator our unique Control and Process monitoring profile is available for each individual probe.
Some of the patented features include:
* Fully protected from improper programming and power line irregularities
* Binary coded selection inputs prevents selection of 2 probe relays
* Logic interlocks prevent selection changes when ultrasound is on
* Ring-down monitor allows relay switching only when voltage is off
* Fault monitor detects a shorted relay coil driver and halts operation
* Hold-up time of internal supplies - designed to ride-out any line problem.
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Since Sirius Electric has been founded, it has been characterised by the way of designing and manufacturing sonotrodes. The sonotrodes can be fit to most of the ultrasonic welders on the market. Each sonotrode is manufactured taking in account all the typical welding features. The materials used, aluminium, titanium or hardened steel, are chosen with respect to cost and application.
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The enclosures SSK-J, SSK-F and SSK-K are suitable for the quieter operation of 20 kHz-ultrasonic welding machines
- High sound absorbtion
- Base unit for optimum working height optionally available
- Actuation using two-hand start, in accordance with CE standards
- Sound measuring reports of the Swiss Accident Insurance Fund (SUVA) confirm
compliance with the relevant EU-directive
- Easy access through front door
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Cutting & Welding
3 Table Set-up:
10' Main Vacuum Table
8' (2.44m) Usable Welding Length
10' Filler Table
6x8' Cutting Table
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We are proud to introduce the "Sinclair Production System". Our system is designed to provide a complete production work station for cutting, welding and grommeting of various fabrication projects. The Main Vacuum Table for welding is the heart of the system. Additional tables can be added to increase the work surface area for welding and provide space for other finishing needs. We offer a precision rotary cutting system and a full line of grommeting machines to compliment the welding. All work is done from a clean, durable work surface and offers versatility to change and grow as needed. Depending on your facility size and layout, our production system is flexible to
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