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Bitumen sheet welding is accomplished fast and clean with the new BITUMAT from Leister. The easy to operate hot-air welding machine is the perfect alternative to the hazard of propane gas burners. The BITUMAT fulfils all the relevant criteria functionality and safety criteria. It is manufactured in renowned Swiss Leister quality.
• Consistent welding results
• Easy operation
• High welding speed
• Continuously adjustable heating and speed
• Pivotable steering bar enhances occupational safety
• Interchangeable driving roller simplifies cleaning
• Integrated bitumen scraper
• Electronic heating element protection
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The world's smallest and lightest compact machine with a integrated control box. The special wedge with optimized heat transfer guarantees top welding performance.
• Sophisticated drive technology, designed to meet the highest demands
• Digital display of temperature and speed
• Optional data recording on memory card possible
• Controlled temperature and drive
• User-friendly
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For efficient hot-air welding of industrial fabrics the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
• Small, light and handy
• Digital display
• Steplessly controlled air flow
• Automatic start
• High welding speed
• Wrinkle-free welding
• Integrated lifting mechanism
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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding machine
in the world.
Features:
- High welding speed
- Process-optimized nozzle
- Maintenance-free, brushless blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device
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With the UNIFLOOR E you can weld floor coverings made of PVC-P, PE, linoleum and modified thermoplastics, without any reconfiguration, up to 7.5 meters per minute. It is reliable, technically perfect and easy to handle.
• Reproducible results thanks to digital display of set
and actual values
• Electronically controlled heating
• Steplessly controlled air flow
• All floor coverings welded without reconfiguration
• Automatic start
• Integrated wall switch
• Unwind construction and trolley attachment as accessories available
• Compact, handy design
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This tried and tested automatic welding machine for roofing membranes is now better than ever: the new VARIMAT V also displays voltage and welding seam length. A model specifically for overlap welding of elastomer bitumen is also available.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes as well as elastomer bitumen
• Easy welding, also of homogenous and thin roofing membranes
• Wrinkle-free welding up to 5 m/min
• Patented pendulum pressure roller guarantees uniform pressure also on uneven surfaces
• Digital display of set and actual values of welding speed and temperature
• Constant temperature and speed independent of voltage fluctuations and ambient temperature
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Our two-head welders are ideal both for anyone wanting to start the production of PVC frames and for using together with a single-head welder in order to increase production output.
The SA_290 is best suited to this second case. This welder is in fact designed to weld at 90° only and to work alongside a single-head machine. On the SA 290, you can weld standard frames, while the single-head unit can be used for oblique angles and special orders (arches etc..). The particularity of the SA_290 consists in having double heating plate positioning, in the event of your have to weld a partial section of the corner (for some special systems).
The SA_22 on the other hand represents the universal solution if you need to start medium-capacity production. This machine does in fact cater for all the possible needs of the frame manufacturer. You can weld both right angles and variable angles and the working welding width is almost 3 metres (so that medium-large frames can also be made). What is more, the machine features bead s/s restrictors, independently heated and adjustable from 0.2 to 2 mm. (for a perfect finish even on covered profiles). Finally, with the SA_22, you also have the option of regulating all the cycle times (melting & welding) and of checking these by means of the digital timers.
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QUAD_OS12 welds four corners per work cycle and can be fitted in a welding/cleaning line and thereby represents the right choice if your require high productivity and can install an automatic welding and cleaning line (even when purchased by itself, the QUAD_OS12 is delivered ready to be connected in line, including later on).
The machine is fully fitted out to provide utmost performance features. Features include heated bead restrictors (by means of s/s restrictors), adjustable between 0.2 and 2 mm.); console with PC; Ethernet board for connecting the welder to the company LAN network; profile support arms and protection net. The maximum welding dimensions (2.9 x 3.5 m) are extremely broad and the minimum dimensions (340 x 420 mm) can be further reduced on request. The first distinctive feature of this machine consists in having 12 moving tables; this ensures state-of-the-art balancing and corner centring. With QUAD_OS12 you can weld standard frames, doors (three-side/two corner welding) and combinations (e.g., different frames combinations and sash overlaps), communicating to the cleaner that may be in-line the profiles making up each corner so these can be correctly machined. What is more, in view of the large dimensions of the resistance and of the welding range, you can work on two superimposed frames at the same time. Finally, because this is a numerical control machine tool, to offer you a machine that is easy to use and understand, all the software is based on the concept of graphic communication (images &/o messages of immediate and direct interpretation). A standard feature is also the teflon fast-change system.
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The world's fastest hot-wedge welding machine welds at up to 5 meters per minute — and, of course, the welding seams are also perfect at this speed.
• High welding performance
• Digital display of temperature, speed and voltage
• Extra-practical one-handle operation
• Steplessly adjustable welding pressure
• Controlled temperature and drive
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The automatic welding machine FORPLAST-P is the powerful device for welding truck tarpaulins, tents and awning materials. It produces optionally 20 mm, 30 mm, 40 mm or 45 mm wide overlap welds and may also be supplied as or converted into an automatic tape-welding machine at customer request.
The heat output of up to 4000 W 230 V AC can be electronically adjusted to temperatures between 20 and 700 °C for an individual adjustment to different materials.
The welding machine starts automatically after the weld head has been swivelled in.
An additional cold stage permits the fan to cool down once work is completed, without having to adjust the previously selected temperature.
In addition, the infinitely variable speed adjustment from 0 to 19 m/minute makes for an optimum welding result. Furthermore, the automatic welding machine’s three-point support ensures a reliable pressure on the tarpaulin.
Welding performance:
Tarpaulin materials: 6 to 8 m/min.
Belt webbing: 3 to 4 m/min.
Thread-reinforced plastic sheeting: 10 to 12 m/min.
Accessories:
The hem welding kit for the FORPLAST-P automatic welding machines allows the simple and easy production of hems in the tarpaulin and advertising banner industry.
The kit can be used for both 20mm and 30mm hems and can be simply attached to the FORPLAST-P automatic welding machine. Customers who already have a FORPLAST-P model can upgrade their machine without any problem.
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Microprocessor-controlled high-performance tool for overlap welding of industrial fabrics with hot air
• High welding speed
• User-friendly
• Digital display of set and actual values of welding speed, temperature and air flow
• No corrective action required thanks to the new guide roller
• Steplessly controlled air flow
• Wrinkle-free welding
• Automatic start
• Integrated liftig mechanism
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded.
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Our single-head welders are an excellent solution for anyone wanting to manufacture PVC frames on a limited budget, or to weld large frames with varying angles or arches. Work precision is ensured by the monolithic-casting worktable: this provides extra structural rigidity during performance of the work cycle. Work cycle times are fully automatic and controlled electronically from PLC.
In the event of working mainly covered profiles, we suggest using the
SA_330 unit: the features of this model in fact include the s/s restrictors, independently heated and adjustable from 0.2 to 2.00 mm. (
The SA_320 features fixed limitation and this, on request, can be extended to 0.8 mm.). The SA_330 features include the pair of profile supporting arms (optional on SA_320).
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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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SureWeld 20™ Ultrasonic PlungeBonder™
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps
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The automatic welding machine FORPLAST-F can be used to weld PVC floor coverings and to fusion-weld and seal linoleum coverings.
The heat output of 4000 W 230 V AC is electronically adjustable from 20 to 700°C. In addition, the device is equipped with an infinitely variable speed adjustment from 0 to 19 m/minute and can thus be adapted to the individual types of materials.
A high-temperature resistant coating of the pressure roller and wire guide guarantees a neat unwinding of the welding wire. The universal unwinding device matches all commonly used wire coils.
The device is completely equipped ready for welding and furthermore offers an automatic wall switch-off.
The machine starts automatically after the weld head has been swivelled in.
The machine casing’s three-point support ensures that the machine runs steadily.
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Welding methods: Friction welding
· welding method: linear and circular letter
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The FORPLAST-B automatic welding machine is a very powerful device for applying 50 mm tapes.
The automatic hot air machine offers a heat output of 4000 W 230 V AC, which is electronically infinitely variable up to 700 °C.
The travelling unit is equipped with a strong motor and heavy casing ensuring an efficient drive and strong pressure. The device starts automatically after the weld head has been swivelled in.
In addition, the machine casing is mounted on a three-point support, which is able to compensate any slight unevenness of the welding pad.
The speed is infinitely variable so that it can be matched to the different types of materials.
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice
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For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in-house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non- supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly.
How Does It Work?
The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers. The material is placed between the pinch rollers and the hot wedge is inserted. Contact is made between the top and bottom of the material and a melting of the coating occurs with a certain speed of the material crossing the hot wedge surface. The pinch rollers then apply pressure to the melted coating to create the lasting bond.
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Hot Wedge Welders
Wegener Quality Excels
For welding of geomembranes such as in landfills and similar applications, the welding of the plastic must be highly impermeable and durable. With our Geoweld Plus and compact Geoweld Power, we offer you two extremely reliable welding machines to meet this requirement. These machines are also exceptional for difficult conditions such as:
- Overhead welding in tunnel construction
- Small radii
- Working in highly humid conditions
- Confined spaces
- Adverse site conditions
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult welding tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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A2 ECO
AUTOMATIC DOUBLE HEAD WELDING MACHINE
Automatic double head welding machine LISI A2 ECO with variable angle 45-180°. Complete with frame support holders and head protections. Bead limiting knives from 0,2 to 2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plates temperature by digital thermoregulators and automatic control of the fusion time by single timers.
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The Spec Wedge Welders were designed using the existing technology of our successful line of Triad Wedge Welders. The Spec line is a line made up of single function welders to perform Overlap welds, Hem Cord welds, Flat Hem welds, Acrylic welding, Thick Material or High-speed welds. This allows the customer to dedicate a Spec Welder for a specific welding function without changing out attachments at an affordable price.
The Spec maintains a noiseless and smokeless operation, a patented Self-centering Wedge and a new Swing-out Wedge feature for easy cleaning, inspection and service. The Spec welders also utilize our same unique self-guiding Track System for hands-free welding. Our exclusive guide systems for the Spec Welders are back and forth and right and left. In addition, the Spec offers right and left hand feed units (mirror image) for simultaneous welding or hemming of sheets, flags, banners, etc. There are no other automatic welders in the world that offer the versatility that the Spec Wedge Welders offer. All welders are available in 110V or 220V.
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