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| The Hob-o is a lightweight hole borer, beveler and welder manufacturer. It is a portable machine that is quickly centered on the workpiece all you need is a single center professional punch mark. Holes can be cut from 1-8 (25mm-200mm) inside diam. and from 14.5-48 (368mm-1220mm) outside diameter. |
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The world's smallest and lightest compact machine with a integrated control box. The special wedge with optimized heat transfer guarantees top splicer performance.
Sophisticated drive technology, designed to meet the highest demands
Digital display of temperature and speed
Optional data recording on memory card possible
Controlled temperature and drive
User-friendly |
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For efficient hot-air splicer of industrial textiles the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
Small, light and handy
Digital display
Steplessly controlled air flow
Automatic start
High welding speed
Wrinkle-free welding
Integrated lifting mechanism |
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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding station
in the world.
Features:
- High brazing speed
- Process-optimized suppliers of nozzle
- Maintenance-free, brushless professional blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device |
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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The industrial welder easily achieves hermetic professional seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air professional cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Manufacturer of touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed professional cabinet with exhaust ventilation
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp manufacturers force 1250 lbs. (5560N) |
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Robotic cell Provides Flexible Brazing Solutions
The Z-Weld dual fixed-table robotic welding cell is for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Shipped assembled and ready for immediate installation and production, the Z-Weld is particularly suited as an alternative to semi-automatic welding.
Marathons Z-Weld is adaptable to all models of professional robots and welding power supplies and can be pre-programmed to meet specific material and application needs. The cells 85 by 105 inch footprint minimizes floor space usage, and its forklift compatible base allows portability for flexible manufacturing layouts.
Designed to provide versatile automation, Marathons robotic cell can be used to weld various materials, including aluminum, steel, and stainless. Features include:
Customer specific industrial power supply and robot
Two 30 x 40 inch tables mounted on a common machine base
Manual or automatic doors at load/unload stations
Full perimeter guarding with maintenance access door
Air- or water-cooled torch assembly
WatchdawgTM for Welding
Torch reamer, exhaust hood, side access doors.
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Resistance Professional welder Provides Flexible Brazing Solutions
Marathon Welding Automation is pleased to introduce the M-Series resistance weldera versatile platform for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Available as a complete system or a base for custom integration, the M-Series comes in 16, 32 and 48 inch standard widths with a 16 inch upper and lower platen depth.
The M-Series can incorporate multiple industrial guns for custom resistance, spot or projection welding and be used to weld various materials, including steel and stainless.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. The M-Series is well suited as an alternative to manual welding.
Features include:
Vertically adjustable upper and lower platens
X-Y servo driven fixtures available
Maximum operator safety with light curtains or palm buttons
WatchdawgTM for Welding* optional
Easy integration with bowl feeders
Automatic part removal optional
Custom sizes and colors available.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Miyachi Unitek's Dual Pulse Series is a full range of Capacitive Discharge (CD) manufacturer of power supplies for precision resistance splicer applications. Their unique "Dual Pulse" function overcomes process variables; part and industrial electrode surface inconsistencies contribute to poor welds. Plating irregularities or contaminants, including oxides and oils, affect weld reliability. The "Dual Pulse" function virtually eliminates these problematic variables.
500DP/500HV/875DP Capacitive Discharge Supplier of welders
Features:
Microprocessor Controlled
Energy Selectable up to 875 Watt-seconds
Weld Function: Basic, Dual Pulse, Roll Spot, Repeat
Stores up to 128 Different Weld Schedules
Programmable Squeeze Time
Multiple Line Voltages
Remote Schedule Selection
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Features:
Dual Pulse operation removes surface inconsistencies and contaminants
Single or Dual Pulse operation
Available in 150ws, 300ws, and 750ws
Infinitely adjustable pulse width
Up to 166 welds/min
Production ready
Compact footprint (12" x 13")
Peak current of more than 10kA (1mOhm load)
Intuitive user interface
Be up and running in minutes without any prior splicer experience |
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- Integrated resonator
- x10 binocular (x16 optional).
- Soldering with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ψ of spot)
- Fume suction system optional |
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Soldering methods: Friction welding
· welding method: linear and circular letter |
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The world's fastest hot-wedge welding system welds at up to 5 meters per minute and, of course, the splicer seams are also perfect at this speed.
High welding performance
Digital display of temperature, speed and voltage
Extra-practical one-handle operation
Steplessly adjustable welding pressure
Controlled temperature and drive |
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The LW300A - 600A series industrial lasers offer one product family specifically designed for high speed seam brazing applications offering high peak power and pulse stability to meet virtually any production welding application.
Each laser can be configured with up to four Time Share or four Energy Share outputs to match any application requirement; utilize one laser to support up to four professional workstations processing different parts with different weld schedules.
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Microprocessor-controlled high-performance tool for overlap brazing of industrial textiles with hot air
High welding speed
User-friendly
Digital display of set and actual values of welding speed, temperature and air flow
No corrective action required thanks to the new guide roller
Steplessly controlled air flow
Wrinkle-free welding
Automatic start
Integrated liftig mechanism |
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors specification and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit. |
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Enclosures are required for professional laser systems in a factory work environment. All Dukane enclosures are Class I laser tight and utilize laser-safe glass viewing windows where appropriate. Light-curtain-protected professional guillotine professional doors are utilized for access to the fixturing area for operation, setup, or automated parts handling. A common concept involves a two-position professional turntable with an integrated door.
Positioning machines run the full spectrum from simple servo stages or galvo heads to complex robotic installations. If you have a need, we will find a way to accommodate it.
Integration of the laser beam controls with the beam or part positioning system is simple with Dukane's laser welder software tools. Using sophisticated computer controls, we work with you to ensure that each weld program results in a robust process and maximized part quality.
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The concept of Macro Professional mask - Welding is based on the Professional laser Transmission Welding by analogy to other existing laser welding concepts. A curtain of laser light sweeps over a customer specific mask. The components are precisely joined where the laser is allowed to pass through the mask.
This concept enables the precise assembly of structured plastic parts without thermal stress in the covered area. Neither Adjustment System or Vision device are required compared to Micro Mask - Welding. The mechanic alignment of the components with the mask is sufficient to achieve the required results. |
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A special mask splicer system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 ΅m. Any imaginable shape can be welded with a positioning accuracy down to 2 ΅m. Professional masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual professional workstation or integrated for mass production.
An intelligent adjustment system guarantees high
welding precision
Simple parameterization and visualization with the graphical
user interface
Seated operation and easy handling
Novolas TM Micro is configured for cleaning room applications
Masks are produced via photo lithography according to
customer specifications |
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The new class NOVOLAS Basic AT is optimised for the
integration into production systems. lt can be easily configured
for various requirements, due to its consequent modular
design. Almost any brazing concept can be realised with
the different industrial diode laser and optic modules. Besides the
established concepts like contour welding mainly professional mask
welding and GLOBO-welding has to be emphasised. The
mutually matched components provide high process stability
as well as cost-saving production. The use of multiple professional laser
and optic modules in one single system enables an efficient
way to increase throughput which also helps reducing costs. |
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The state-of-the-art splicer process is based on the Contour Welding principle and generates the perfect appearance in terms of the welding quality. This launched process onto the welding technologies of plastics enables a welding method without any elaborate clamp device. Accordingly, the existing limitation on 2 dimensional welding process is eliminated. Consequently, the welding process can be extended to 3D-welding.
This latest LEISTER Welding Concept provides an alternative method of resolution, completely new aspects and more flexibility in design of the geometry as well while the conventional welding methods such as Ultrasonic Welding or Vibration Welding are limited to. In other words, the GLOBO - Welding opens new opportunities for high-quality and decorative automotive products such as headlights, taillights or even large parts for Textile and Packaging Industries. |
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| The LWM-GD makes it possible to weld a 450 kg mould on the table whilst keeping flexibility and precision thanks to the 10 movements of the machine. The pivoting arms make it possible to weld outside the work surface, directly on the mould. |
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The BW or Big Professional workstation offers a large working envelope, with horizontal manually operated double professional doors, for multi-axis options or multiple focus head configuration, as well as any tooling or other peripheral equipment that is required for the application.
The SW or Small Workstation offers a compact footprint when space is a premium, with space-saving pneumatic vertical door, while still providing sufficient internal volume for most application requirements. |
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StarDisc
The q-switched StarDisc offers not merely high power in the fundamental mode TEM00 but also an ideal range of pulse widths. The combination of high pulse peak power and material-adjusted pulse duration provides for outstandingly short process times for various applications.
Application Example Rear Contact Professional solar cells
For plating through front sides of solar cells, several 10,000 holes with a diameter of approx. 30 ΅m are drilled into a cell in a grid pattern and filled with conductive material. The StarDisc achieves extremely short processing times per one solar cell of 5-10 seconds . Ideal precondition for an inline integration of plating through procedures into the production process.
Like all industrial lasers made by ROFIN, the StarDisc is based on a platform technology and relies on a consequent modular concept. The user benefits substantially fromMaking use of industry-proven standard components brings substantial benefits to the customers like lower investment costs, less maintenance and higher reliability. |
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- Integrated resonator
- x10 binocular (x16 optional).
- Splicer with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ψ of spot)
- Fume suction system optional |
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The LW300A 600A series industrial lasers offer one product family specifically designed for high speed seam brazing applications offering high peak power and pulse stability to meet virtually any production welding application.
Each laser can be configured with up to four Time Share or four Energy Share outputs to match any application requirement; utilize one laser to support up to four | | |
